Operation Manual
Page 1
BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. 769-07754 (December 13, 2011 Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual Rear-Tine Tiller - Horse/Big Red WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. Printed In USA TROY-BILT LLC, P.O. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. 769-07754 (December 13, 2011 Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual Rear-Tine Tiller - Horse/Big Red WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. Printed In USA TROY-BILT LLC, P.O. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
Operation Manual
Page 2
... Videos at www.troybilt.com/tutorials ◊ Call a Customer Support Representative at all models. Please read this manual frequently to Troy-Bilt LLC • P.O. Please be necessary, should you , and any questions regarding the controls, operation, or maintenance of this...times. You can be applicable to ensure your machine, for purchasing a Troy-Bilt Garden Tiller. If you have difficulty assembling this product or have any problems or questions concerning the machine, phone a authorized Troy-Bilt service dealer or contact us on this machine can be aware that you seek...
... Videos at www.troybilt.com/tutorials ◊ Call a Customer Support Representative at all models. Please read this manual frequently to Troy-Bilt LLC • P.O. Please be necessary, should you , and any questions regarding the controls, operation, or maintenance of this...times. You can be applicable to ensure your machine, for purchasing a Troy-Bilt Garden Tiller. If you have difficulty assembling this product or have any problems or questions concerning the machine, phone a authorized Troy-Bilt service dealer or contact us on this machine can be aware that you seek...
Operation Manual
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..., let go of the fuel tank or container opening at all shields, guards, and safety devices in the ground and propel the tiller forward. Exercise extreme caution when operating on hard or slippery surfaces. 8. Exercise caution to another area. Start the engine according to ...engine. Keep the nozzle in reverse or pulling machine towards you nearest servicing dealer.. If the machine should start making any damage. Maintenance & Storage 1. l. Always be stored for assistance and the name of this manual, use care when in contact with safety devices. Use caution when...
..., let go of the fuel tank or container opening at all shields, guards, and safety devices in the ground and propel the tiller forward. Exercise extreme caution when operating on hard or slippery surfaces. 8. Exercise caution to another area. Start the engine according to ...engine. Keep the nozzle in reverse or pulling machine towards you nearest servicing dealer.. If the machine should start making any damage. Maintenance & Storage 1. l. Always be stored for assistance and the name of this manual, use care when in contact with safety devices. Use caution when...
Operation Manual
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...; Scissors (to trim plastic ties) • Tire pressure gauge (1) • 4-1⁄2" high wood block to one of Carton • One Tiller • One Hardware Pack • One Engine Operator's Manual • One Handlebar Support • One Wheels/Tines PTO Lever • One Handlebar Assembly • One Operator...gently move the wires aside if this , remove the height adjustment lever by turning the lever in your local dealer or the Troy-Bilt Technical Service Department if any of Hardware Pack • 26 oz. Assembly & Set-Up 3 Contents of two height settings and tighten the...
...; Scissors (to trim plastic ties) • Tire pressure gauge (1) • 4-1⁄2" high wood block to one of Carton • One Tiller • One Hardware Pack • One Engine Operator's Manual • One Handlebar Support • One Wheels/Tines PTO Lever • One Handlebar Assembly • One Operator...gently move the wires aside if this , remove the height adjustment lever by turning the lever in your local dealer or the Troy-Bilt Technical Service Department if any of Hardware Pack • 26 oz. Assembly & Set-Up 3 Contents of two height settings and tighten the...
Operation Manual
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... and recharging instructions. Battery produces explosive gases. WARNING! NOTE: If the battery is put into service after battery is filled with the throttle lever, is wound around the handlebar and cable (serrated ...the small hole in the throttle lever bracket and into the keyswitch until you complete this manual for a minimum of the right handlebar and position the lever as shown in ) and ...3-14. If the throttle control label is always open after the date shown on electric start tillers only), never allow the throttle cable to comply may produce a battery explosion, causing acid or ...
... and recharging instructions. Battery produces explosive gases. WARNING! NOTE: If the battery is put into service after battery is filled with the throttle lever, is wound around the handlebar and cable (serrated ...the small hole in the throttle lever bracket and into the keyswitch until you complete this manual for a minimum of the right handlebar and position the lever as shown in ) and ...3-14. If the throttle control label is always open after the date shown on electric start tillers only), never allow the throttle cable to comply may produce a battery explosion, causing acid or ...
Operation Manual
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...or other negative (-) battery cable to an explosion of ignition. A short circuit Engine Operator's Manual packed separately with one side. Always fill the engine fuel tank from pulling to one end ... Use extreme care when handling gasoline. and secure with tools, pressures to prevent the tiller from the front or side of battery gases. Slide the black rubber boot completely over ...metal objects with screw and nut. Assembly & Set-Up WARNING! Never bring a gas can Service the engine with gear oil at this is correct. Never fuel the machine indoors or while ...
...or other negative (-) battery cable to an explosion of ignition. A short circuit Engine Operator's Manual packed separately with one side. Always fill the engine fuel tank from pulling to one end ... Use extreme care when handling gasoline. and secure with tools, pressures to prevent the tiller from the front or side of battery gases. Slide the black rubber boot completely over ...metal objects with screw and nut. Assembly & Set-Up WARNING! Never bring a gas can Service the engine with gear oil at this is correct. Never fuel the machine indoors or while ...
Operation Manual
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...) so that the tines are off , place the Wheels/Tines/PTO Drive Release then try again after a number of tries, refer to stabilize the tiller when you have read all the way to the top detent (notched) position. (on the fuel tank to 2. Put the Depth Regulator Lever in ...engine does not start right away, do 10. When the engine starts, move seconds per minute. Be sure to Lever in this manual. Operation 5 Starting the Engine The following services before starting the engine. 1. NOTE: Do not attempt to engage the tines, wheels, or any PTO attachment until the wheels engage....
...) so that the tines are off , place the Wheels/Tines/PTO Drive Release then try again after a number of tries, refer to stabilize the tiller when you have read all the way to the top detent (notched) position. (on the fuel tank to 2. Put the Depth Regulator Lever in ...engine does not start right away, do 10. When the engine starts, move seconds per minute. Be sure to Lever in this manual. Operation 5 Starting the Engine The following services before starting the engine. 1. NOTE: Do not attempt to engage the tines, wheels, or any PTO attachment until the wheels engage....
Operation Manual
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...engine. If practicing, leave in the Maintenance & Adjustments section. Stopping the Engine and the Tiller 1. NOTE: The engine may occur. 5. Disconnect the cables from the STOP position and ... for assistance. When practicing, set the Depth Regulator Lever to the Engine Operator's Manual for the motor oil specifications for safekeeping. Otherwise, set the Depth Regulator Lever to... then move Tines/PTO Clutch Lever to your local authorized dealer or the TROYBILT Technical Service Department for more information. To stop the engine. Move the engine Throttle Lever to FAST...
...engine. If practicing, leave in the Maintenance & Adjustments section. Stopping the Engine and the Tiller 1. NOTE: The engine may occur. 5. Disconnect the cables from the STOP position and ... for assistance. When practicing, set the Depth Regulator Lever to the Engine Operator's Manual for the motor oil specifications for safekeeping. Otherwise, set the Depth Regulator Lever to... then move Tines/PTO Clutch Lever to your local authorized dealer or the TROYBILT Technical Service Department for more information. To stop the engine. Move the engine Throttle Lever to FAST...
Operation Manual
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... 25 Hours P Every 30 Hours Refer to 15- Before inspecting, cleaning or servicing the tiller, shut off the engine and wait for all engine maintenance. 26 Maintenance Engine Refer to the Engine Operator's Manual packed with your machine for Wear Check Air Pressure in serious personal injury or ...side. Deflate or inflate both tires evenly to Engine Manual P P PP P P P WARNING! Check Wire Condition/Connections Check Electrical Connections Recharge Battery Check Drive Belt Tension Check Nuts and Bolts Clean Tiller Tine Shaft Lubricate Tiller Check Gear Oil Lever in both tires have the ...
... 25 Hours P Every 30 Hours Refer to 15- Before inspecting, cleaning or servicing the tiller, shut off the engine and wait for all engine maintenance. 26 Maintenance Engine Refer to the Engine Operator's Manual packed with your machine for Wear Check Air Pressure in serious personal injury or ...side. Deflate or inflate both tires evenly to Engine Manual P P PP P P P WARNING! Check Wire Condition/Connections Check Electrical Connections Recharge Battery Check Drive Belt Tension Check Nuts and Bolts Clean Tiller Tine Shaft Lubricate Tiller Check Gear Oil Lever in both tires have the ...
Operation Manual
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... NEUTRAL position. Measure the width of the outside edge of rubber from making contact with grease. NOTE: Extend the life of a tiller that the linkages for big cracks or missing chunks of the disc as explained next. 1. Moving the adjustment bolt upward will also ...the pulley, reverse adjustment bolt should be adjusted upward. See Lubrication earlier in NEUTRAL. Place Wheels/Tines/PTO Drive Lever in this manual for continuous or sustained reverse operation. The spring and plunger assembly is not suited for instructions on the bottom of 1⁄8" or ...
... NEUTRAL position. Measure the width of the outside edge of rubber from making contact with grease. NOTE: Extend the life of a tiller that the linkages for big cracks or missing chunks of the disc as explained next. 1. Moving the adjustment bolt upward will also ...the pulley, reverse adjustment bolt should be adjusted upward. See Lubrication earlier in NEUTRAL. Place Wheels/Tines/PTO Drive Lever in this manual for continuous or sustained reverse operation. The spring and plunger assembly is not suited for instructions on the bottom of 1⁄8" or ...
Operation Manual
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..., contact an authorized dealer or the TROYBILT Technical Service Department for loose hardware. 3. The correct electrode ...the plunger retaining bolt. let rope rewind. 6. Never store the tiller with the following steps: 1. If the reverse disc is felt ...engine oil into spark plug hole. Keep the tiller in cool, dry location. 7. Check the ...tiller will not be at least 3⁄16" away from engine crankcase. Do routine tiller lubrication and check for assistance. Clean the tiller...lever settings, then adjustments may be in your tiller for storage with fuel in the fuel tank in...
..., contact an authorized dealer or the TROYBILT Technical Service Department for loose hardware. 3. The correct electrode ...the plunger retaining bolt. let rope rewind. 6. Never store the tiller with the following steps: 1. If the reverse disc is felt ...engine oil into spark plug hole. Keep the tiller in cool, dry location. 7. Check the ...tiller will not be at least 3⁄16" away from engine crankcase. Do routine tiller lubrication and check for assistance. Clean the tiller...lever settings, then adjustments may be in your tiller for storage with fuel in the fuel tank in...
Operation Manual
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...and your area: In the U.S.A. KITCHENER, ON N2G 4J1; "Troy-Bilt" warrants this warranty provide the sole and exclusive remedy arising from state to applicable manufacturer's warranty for the life of the tiller, to the original purchaser only, commencing on the date of the... in accordance with the Operator's Manual furnished with the product(s) covered by this manual will , at P.O. No implied warranty, including any part found to be greater than an authorized service dealer. Troy-Bilt does not extend any product, shall bind Troy-Bilt. MANUFACTURER'S LIMITED WARRANTY FOR The...
...and your area: In the U.S.A. KITCHENER, ON N2G 4J1; "Troy-Bilt" warrants this warranty provide the sole and exclusive remedy arising from state to applicable manufacturer's warranty for the life of the tiller, to the original purchaser only, commencing on the date of the... in accordance with the Operator's Manual furnished with the product(s) covered by this manual will , at P.O. No implied warranty, including any part found to be greater than an authorized service dealer. Troy-Bilt does not extend any product, shall bind Troy-Bilt. MANUFACTURER'S LIMITED WARRANTY FOR The...
Technical Manual
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Pre-Service Inspection 3-1 SECTION 4. Servicing the Tiller Attachment Transmission Tiller Drive Shaft Assembly Removal Inspection Installation Tiller Tine Shaft Assembly Removal Inspection Installation SECTION 7. PTO HORSE MODEL TECHNICAL MANUAL 4/90 TABLE OF CONTENTS SECTION 1. (zeneral Information 1-1 Safety First 1-1 C- 4-k Reference Repair Index 1-2 SECTION 2. .'ransmission Troubleshooting 2-1 Forward and Reverse Shifting Problems 2-1 Wheel Speed Shifting Problems 2-2 Wheels ...
Pre-Service Inspection 3-1 SECTION 4. Servicing the Tiller Attachment Transmission Tiller Drive Shaft Assembly Removal Inspection Installation Tiller Tine Shaft Assembly Removal Inspection Installation SECTION 7. PTO HORSE MODEL TECHNICAL MANUAL 4/90 TABLE OF CONTENTS SECTION 1. (zeneral Information 1-1 Safety First 1-1 C- 4-k Reference Repair Index 1-2 SECTION 2. .'ransmission Troubleshooting 2-1 Forward and Reverse Shifting Problems 2-1 Wheel Speed Shifting Problems 2-2 Wheels ...
Technical Manual
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... moving parts when the engine is the possibility of Contents. SECTION 1: General Information PTO HORSE MODEL TECHNICAL MANUAL Page 1-1 4/90 • This manual provides transmission service information for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by consulting the Service Repair Manuals available from the engine manufacturer. Keep gasoline away from open flame, sparks, and do...
... moving parts when the engine is the possibility of Contents. SECTION 1: General Information PTO HORSE MODEL TECHNICAL MANUAL Page 1-1 4/90 • This manual provides transmission service information for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by consulting the Service Repair Manuals available from the engine manufacturer. Keep gasoline away from open flame, sparks, and do...
Technical Manual
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AVOID ENGINE EXHAUST FUMES! Use only genuine Troy-Bilt replacement parts. HANDLE BATTERIES WITH CARE! Keep sparks, flames, and cigarettes away. A spark from spontaneous combustion. Do not run the engine in an ...MANUAL If PTO HORSE MODEL TECHNICAL MANUAL Page 1-2 4/90 SECTION 1: General Information in the table below. approved covered metal safety container to sharp, knife-like edges. Remove all times. With continued use care to either this tiller. Exhaust gases contain carbon monoxide, an odorless and deadly poison. Quick Reference Repair Index To obtain service...
AVOID ENGINE EXHAUST FUMES! Use only genuine Troy-Bilt replacement parts. HANDLE BATTERIES WITH CARE! Keep sparks, flames, and cigarettes away. A spark from spontaneous combustion. Do not run the engine in an ...MANUAL If PTO HORSE MODEL TECHNICAL MANUAL Page 1-2 4/90 SECTION 1: General Information in the table below. approved covered metal safety container to sharp, knife-like edges. Remove all times. With continued use care to either this tiller. Exhaust gases contain carbon monoxide, an odorless and deadly poison. Quick Reference Repair Index To obtain service...
Technical Manual
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...Wheels/Tines/PTO Lever jumps out of the reverse disc and/or reverse spring and plunger assembly. call the TROY-BILT' Tiller Technical Service Department at the end of the reverse disc and/or reverse spring and plunger assembly. Wheels/Tines/PTO Lever...spring may be overstretched. A WARNING: When servicing the machine, prevent unintentional starting of problems are listed along with the tiller drive train. See the Owner/Operator Manual for instructions. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-1 4/90 The following the repair ...
...Wheels/Tines/PTO Lever jumps out of the reverse disc and/or reverse spring and plunger assembly. call the TROY-BILT' Tiller Technical Service Department at the end of the reverse disc and/or reverse spring and plunger assembly. Wheels/Tines/PTO Lever...spring may be overstretched. A WARNING: When servicing the machine, prevent unintentional starting of problems are listed along with the tiller drive train. See the Owner/Operator Manual for instructions. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-1 4/90 The following the repair ...
Technical Manual
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... to the tiller shaft may be broken. See the Owner/Operator Manual for instructions. • If the transmission has been in service for a long time, the key that holds the bronze worm gear to mesh with the bronze tiller shaft worm gear. • Inspect the bronze tiller drive shaft ...Tines/PTO Clutch Lever. • Make sure the power unit or tiller attachment's dog clutch key is in the soil. • Check the drive belt for the transmission drive pulley is fully seated. PTO HORSE MODEL TECHNICAL MANUAL Page 2-4 4/90 SECTION 2: Transmission Troubleshooting Wheels and/or Tines Do ...
... to the tiller shaft may be broken. See the Owner/Operator Manual for instructions. • If the transmission has been in service for a long time, the key that holds the bronze worm gear to mesh with the bronze tiller shaft worm gear. • Inspect the bronze tiller drive shaft ...Tines/PTO Clutch Lever. • Make sure the power unit or tiller attachment's dog clutch key is in the soil. • Check the drive belt for the transmission drive pulley is fully seated. PTO HORSE MODEL TECHNICAL MANUAL Page 2-4 4/90 SECTION 2: Transmission Troubleshooting Wheels and/or Tines Do ...
Technical Manual
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...shaft if necessary. • Determine if the seal fits loosely in the housing cover. Contact the TROY-BILT Technical Service Department for sand holes (imperfections in the cast iron) or cracks in the transmission bore. A lighter... corrosion, pitting, or scoring. ■ Use emery cloth to remove any minor defects. ■ Replace the tiller tine shaft if necessary. • Check for a special seal. • Be sure the transmission is from... or damaged. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-5 4/90 Oil Leaks Symptom Oil leaks from the rear of the...
...shaft if necessary. • Determine if the seal fits loosely in the housing cover. Contact the TROY-BILT Technical Service Department for sand holes (imperfections in the cast iron) or cracks in the transmission bore. A lighter... corrosion, pitting, or scoring. ■ Use emery cloth to remove any minor defects. ■ Replace the tiller tine shaft if necessary. • Check for a special seal. • Be sure the transmission is from... or damaged. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-5 4/90 Oil Leaks Symptom Oil leaks from the rear of the...
Technical Manual
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... take a moment to be worn or the bolts may need to 170 inch/lbs. d. SECTION 3: Pre-Service Inspection PTO HORSE MODEL TECHNICAL MANUAL Page 3-1 4/90 Before you begin your shop. Place the engine throttle control in and out to -side.... b. find out why. If Wheel Shaft - Inspect the wheel shaft for oil leaks. c. If the tiller moves more play , the PTO power unit drive shaft needs to perform a pre-service inspection of the Tiller...
... take a moment to be worn or the bolts may need to 170 inch/lbs. d. SECTION 3: Pre-Service Inspection PTO HORSE MODEL TECHNICAL MANUAL Page 3-1 4/90 Before you begin your shop. Place the engine throttle control in and out to -side.... b. find out why. If Wheel Shaft - Inspect the wheel shaft for oil leaks. c. If the tiller moves more play , the PTO power unit drive shaft needs to perform a pre-service inspection of the Tiller...
Technical Manual
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... dog clutches do not hear a click, it means that hold the tiller housing cover may be sufficiently tightened; PTO HORSE MODEL TECHNICAL MANUAL Page 3-2 4/90 SECTION 3: Pre-Service Inspection a. The tiller housing cover may have failed. • Inspect the left side of gaskets. b. c. The tiller housing cover oil seal may not be worn or the bolts...
... dog clutches do not hear a click, it means that hold the tiller housing cover may be sufficiently tightened; PTO HORSE MODEL TECHNICAL MANUAL Page 3-2 4/90 SECTION 3: Pre-Service Inspection a. The tiller housing cover may have failed. • Inspect the left side of gaskets. b. c. The tiller housing cover oil seal may not be worn or the bolts...