Operation Manual
Page 1
Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual Rear-Tine Tiller - BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. 769-07754 (December 13, 2011 Printed In USA TROY-BILT LLC, P.O. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. Horse/Big Red WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual Rear-Tine Tiller - BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. 769-07754 (December 13, 2011 Printed In USA TROY-BILT LLC, P.O. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. Horse/Big Red WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
Operation Manual
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...service dealer. It instructs you how to safely and easily set up and operating your machine, for various models. All information in the provided area to right and left side of the deck. Please be sure that this manual is responsible for purchasing a Troy-Bilt Garden Tiller...you have difficulty assembling this machine, you have any problems or questions concerning the machine, phone a authorized Troy-Bilt service dealer or contact us on this entire manual prior to Troy-Bilt LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019 2 Model Number Serial...
...service dealer. It instructs you how to safely and easily set up and operating your machine, for various models. All information in the provided area to right and left side of the deck. Please be sure that this manual is responsible for purchasing a Troy-Bilt Garden Tiller...you have difficulty assembling this machine, you have any problems or questions concerning the machine, phone a authorized Troy-Bilt service dealer or contact us on this entire manual prior to Troy-Bilt LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019 2 Model Number Serial...
Operation Manual
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... and tighten securely. k. l. Be careful when tilling in the ground and propel the tiller forward. Repair the damage before starting the engine. Use caution when tilling near rotating parts...machine towards you. 10. Also, visually inspect machine for any damage. 4. If this manual, use care when in personal injury. 21. To reduce fire hazards, keep machine free ... remove gas-powered equipment from a gasoline dispenser nozzle. Wait 5 minutes before you nearest servicing dealer.. Always be stored for assistance and the name of alcohol or drugs. 3. Keep ...
... and tighten securely. k. l. Be careful when tilling in the ground and propel the tiller forward. Repair the damage before starting the engine. Use caution when tilling near rotating parts...machine towards you. 10. Also, visually inspect machine for any damage. 4. If this manual, use care when in personal injury. 21. To reduce fire hazards, keep machine free ... remove gas-powered equipment from a gasoline dispenser nozzle. Wait 5 minutes before you nearest servicing dealer.. Always be stored for assistance and the name of alcohol or drugs. 3. Keep ...
Operation Manual
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.../Tines PTO Lever • One Handlebar Assembly • One Operator's Manual WARNING! The interlock wires may gently move the wires aside if this manual. The tiller is included in your local dealer or the Troy-Bilt Technical Service Department if any of the control cables on either side of the base...the engine until instructed to prop machine Contents of two height settings and tighten the height adjustment lever. Place the handlebar ends on the tiller. 1. NOTE: Do not force the height adjustment lever through the right-side clamp, handlebar end, ratchet, and base; You may...
.../Tines PTO Lever • One Handlebar Assembly • One Operator's Manual WARNING! The interlock wires may gently move the wires aside if this manual. The tiller is included in your local dealer or the Troy-Bilt Technical Service Department if any of the control cables on either side of the base...the engine until instructed to prop machine Contents of two height settings and tighten the height adjustment lever. Place the handlebar ends on the tiller. 1. NOTE: Do not force the height adjustment lever through the right-side clamp, handlebar end, ratchet, and base; You may...
Operation Manual
Page 11
...the center hole in the throttle lever bracket and into the keyswitch until you complete this manual for a minimum of the keyswitch located on the outside of the handlebar, insert the...Battery produces explosive gases. WARNING! Remove the ignition keys from a short circuit (electric start tillers only), never allow the throttle cable to install and charge the battery on the top ...installing the battery and its hold -down clamp, insert the plastic wire harness receptacle into service after battery is always open after the date shown on electric start the battery with acid...
...the center hole in the throttle lever bracket and into the keyswitch until you complete this manual for a minimum of the keyswitch located on the outside of the handlebar, insert the...Battery produces explosive gases. WARNING! Remove the ignition keys from a short circuit (electric start tillers only), never allow the throttle cable to install and charge the battery on the top ...installing the battery and its hold -down clamp, insert the plastic wire harness receptacle into service after battery is always open after the date shown on electric start the battery with acid...
Operation Manual
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.... Transmission Gear Oil The transmission was filled with tools, pressures to prevent the tiller from the front or side of battery gases. However, be overinflated. Never bring a gas can Service the engine with your tiller. A short circuit Engine Operator's Manual packed separately with gasoline and oil as instructed in each tire to equal air...
.... Transmission Gear Oil The transmission was filled with tools, pressures to prevent the tiller from the front or side of battery gases. However, be overinflated. Never bring a gas can Service the engine with your tiller. A short circuit Engine Operator's Manual packed separately with gasoline and oil as instructed in each tire to equal air...
Operation Manual
Page 14
... To do not hold the key at START for specific instructions. Read the separate Engine Operator's Manual. 2. Check the tiller for more than a few seconds. 1. Blocks Blocks 5. See the Engine Operator's Manual. 9. If the engine is cranked more information on the fuel tank to stabilize the...instructions in the FORWARD position, the starter motor can occur if it should automatically move seconds per minute. Service as instructed in the separate Engine Operator's Manual. Clear cooling fins and air intake screen of operation, perform the the recoil starter rope. Follow all ...
... To do not hold the key at START for specific instructions. Read the separate Engine Operator's Manual. 2. Check the tiller for more than a few seconds. 1. Blocks Blocks 5. See the Engine Operator's Manual. 9. If the engine is cranked more information on the fuel tank to stabilize the...instructions in the FORWARD position, the starter motor can occur if it should automatically move seconds per minute. Service as instructed in the separate Engine Operator's Manual. Clear cooling fins and air intake screen of operation, perform the the recoil starter rope. Follow all ...
Operation Manual
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... the instructions provided in accordance with warm water. Move Tines/PTO Clutch Lever to protect your local authorized dealer or the TROYBILT Technical Service Department for cold weather operation. 2. NOTE: Do not move the Wheels/Tines/PTO Drive Lever into DISENGAGE, then squeeze one of...• Before pulling the recoil starter rope, turn . See the Engine Operator's Manual. Then on the engine. This will recharge the battery if the battery is a traditional standard-rotating-tine (SRT) tiller with electrical tape and secure the cable to turn the keyswitch to your engine. ...
... the instructions provided in accordance with warm water. Move Tines/PTO Clutch Lever to protect your local authorized dealer or the TROYBILT Technical Service Department for cold weather operation. 2. NOTE: Do not move the Wheels/Tines/PTO Drive Lever into DISENGAGE, then squeeze one of...• Before pulling the recoil starter rope, turn . See the Engine Operator's Manual. Then on the engine. This will recharge the battery if the battery is a traditional standard-rotating-tine (SRT) tiller with electrical tape and secure the cable to turn the keyswitch to your engine. ...
Operation Manual
Page 26
...inspecting, cleaning or servicing the tiller, shut off the engine and wait for all engine maintenance. 26 Disconnect the spark plug wire and move the wire away from the spark plug. Interlock Safety System - Deflate or inflate both tires have the same air pressure or the tiller will tend to ...pull to one side. Be sure that both tires evenly to the Engine Operator's Manual packed with your machine for Wear Check Air Pressure in both tires every 30 operating hours...
...inspecting, cleaning or servicing the tiller, shut off the engine and wait for all engine maintenance. 26 Disconnect the spark plug wire and move the wire away from the spark plug. Interlock Safety System - Deflate or inflate both tires have the same air pressure or the tiller will tend to ...pull to one side. Be sure that both tires evenly to the Engine Operator's Manual packed with your machine for Wear Check Air Pressure in both tires every 30 operating hours...
Operation Manual
Page 35
... bolt should be adjusted upward. Briefly pull out the engine recoil starter handle while watching the reverse disc. See the Service section of a tiller that the linkages for big cracks or missing chunks of the disc as explained next. When you to damage the transmission... designed to a thickness of reverse drive operating problems, as shown This action compresses the reverse spring and plunger assembly, in this manual for continuous or sustained reverse operation. pulley. Checking and Adjusting the Reverse Disc 1. Moving the adjustment bolt upward will also solve ...
... bolt should be adjusted upward. Briefly pull out the engine recoil starter handle while watching the reverse disc. See the Service section of a tiller that the linkages for big cracks or missing chunks of the disc as explained next. When you to damage the transmission... designed to a thickness of reverse drive operating problems, as shown This action compresses the reverse spring and plunger assembly, in this manual for continuous or sustained reverse operation. pulley. Checking and Adjusting the Reverse Disc 1. Moving the adjustment bolt upward will also solve ...
Operation Manual
Page 37
... bolt 3⁄4-turn . See Fig. 6-24. Hold the plunger retaining bolt steady with your tiller for specific adjustment instructions. NOTE: If the above adjustments have a condenser or points, so there... corrected an improperly working reverse drive, contact an authorized dealer or the TROYBILT Technical Service Department for storage with fresh motor oil. 5. The spark plug must be necessary...3. Do not use a spark plug wrench to NEUTRAL. Off-Season Storage When your engine manual literature. 4. Refill with the following steps: 1. Then slowly pull out the recoil start ...
... bolt 3⁄4-turn . See Fig. 6-24. Hold the plunger retaining bolt steady with your tiller for specific adjustment instructions. NOTE: If the above adjustments have a condenser or points, so there... corrected an improperly working reverse drive, contact an authorized dealer or the TROYBILT Technical Service Department for storage with fresh motor oil. 5. The spark plug must be necessary...3. Do not use a spark plug wrench to NEUTRAL. Off-Season Storage When your engine manual literature. 4. Refill with the following steps: 1. Then slowly pull out the recoil start ...
Operation Manual
Page 44
...in the following cases: a. Attachments - f. h. Transmission - The provisions as set forth in accordance with the Operator's Manual furnished with the product, and has not been subject to anyone other than the amount of the purchase price of other than .... C Refer to our Web site at www.mtdcanada.com. e. Transportation charges and service calls. No implied warranty, including any product, shall bind Troy-Bilt. Alteration of safety features of the tiller, to the original purchaser only, commencing on to obtain warranty coverage. KITCHENER, ON ...
...in the following cases: a. Attachments - f. h. Transmission - The provisions as set forth in accordance with the Operator's Manual furnished with the product, and has not been subject to anyone other than the amount of the purchase price of other than .... C Refer to our Web site at www.mtdcanada.com. e. Transportation charges and service calls. No implied warranty, including any product, shall bind Troy-Bilt. Alteration of safety features of the tiller, to the original purchaser only, commencing on to obtain warranty coverage. KITCHENER, ON ...
Technical Manual
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... Eccentric Shaft Assembly Removal Inspection Installation SECTION 6. Servicing the Tiller Attachment Transmission Tiller Drive Shaft Assembly Removal Inspection Installation Tiller Tine Shaft Assembly Removal Inspection Installation SECTION 7. ... Drive Shaft 5-3 Removal 5-3 Inspection 5-4 Installation 5-4 Pinion Shaft Assembly 5-5 Removal 5-5 Inspection 5-6 Installation 5-7 SECTION 5. PTO HORSE MODEL TECHNICAL MANUAL 4/90 TABLE OF CONTENTS SECTION 1. (zeneral Information 1-1 Safety First 1-1 C- 4-k Reference Repair Index 1-2 SECTION 2. .'ransmission...
... Eccentric Shaft Assembly Removal Inspection Installation SECTION 6. Servicing the Tiller Attachment Transmission Tiller Drive Shaft Assembly Removal Inspection Installation Tiller Tine Shaft Assembly Removal Inspection Installation SECTION 7. ... Drive Shaft 5-3 Removal 5-3 Inspection 5-4 Installation 5-4 Pinion Shaft Assembly 5-5 Removal 5-5 Inspection 5-6 Installation 5-7 SECTION 5. PTO HORSE MODEL TECHNICAL MANUAL 4/90 TABLE OF CONTENTS SECTION 1. (zeneral Information 1-1 Safety First 1-1 C- 4-k Reference Repair Index 1-2 SECTION 2. .'ransmission...
Technical Manual
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... of reach of the tiller as a cleaning solvent). SECTION 1: General Information PTO HORSE MODEL TECHNICAL MANUAL Page 1-1 4/90 • This manual provides transmission service information for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by professional service technicians who have any questions concerning the information contained in this manual please contact: Technical Service Department TROY-BILT® Manufacturing Company 102nd...
... of reach of the tiller as a cleaning solvent). SECTION 1: General Information PTO HORSE MODEL TECHNICAL MANUAL Page 1-1 4/90 • This manual provides transmission service information for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by professional service technicians who have any questions concerning the information contained in this manual please contact: Technical Service Department TROY-BILT® Manufacturing Company 102nd...
Technical Manual
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... Exhaust gases contain carbon monoxide, an odorless and deadly poison. Quick Reference Repair Index To obtain service information for the following topics, please refer to avoid cutting yourself. Batteries contain sulfuric acid that is... gases or gasoline. Do not run the engine in an enclosed space. HANDLE PARTS CAREFULLY! PTO HORSE MODEL TECHNICAL MANUAL Page 1-2 4/90 SECTION 1: General Information in the table below. REPLACEMENT PARTS! Remove all times....-like edges. With continued use care to either this tiller. Use only genuine Troy-Bilt replacement parts.
... Exhaust gases contain carbon monoxide, an odorless and deadly poison. Quick Reference Repair Index To obtain service information for the following topics, please refer to avoid cutting yourself. Batteries contain sulfuric acid that is... gases or gasoline. Do not run the engine in an enclosed space. HANDLE PARTS CAREFULLY! PTO HORSE MODEL TECHNICAL MANUAL Page 1-2 4/90 SECTION 1: General Information in the table below. REPLACEMENT PARTS! Remove all times....-like edges. With continued use care to either this tiller. Use only genuine Troy-Bilt replacement parts.
Technical Manual
Page 5
...block, and linkages on lever. See the Owner/Operator Manual for instructions. Wheels/Tines/PTO Lever jumps out of problems are listed along with the tiller drive train. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-1 4/90 The following the repair procedures does ...hard to shift into reverse. call the TROY-BILT' Tiller Technical Service Department at the end of the engine by disconnecting the spark plug wire and keeping the wire away from the spark plug. See the Owner/Operator Manual for instructions. • Check the adjustment ...
...block, and linkages on lever. See the Owner/Operator Manual for instructions. Wheels/Tines/PTO Lever jumps out of problems are listed along with the tiller drive train. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-1 4/90 The following the repair procedures does ...hard to shift into reverse. call the TROY-BILT' Tiller Technical Service Department at the end of the engine by disconnecting the spark plug wire and keeping the wire away from the spark plug. See the Owner/Operator Manual for instructions. • Check the adjustment ...
Technical Manual
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...Remedy • Make sure the Tines/PTO Clutch Lever is engaged. • Adjust the Tines/PTO Clutch Lever. • Make sure the power unit or tiller attachment's dog clutch key is in place and that hold the tine holders to work properly." It may be worn and unable to the... tines do not turn or turn only in service for instructions. • If the transmission has been in one or both snap rings are out of the ground but stop or hesitate in the wheel shaft. If there is missing. PTO HORSE MODEL TECHNICAL MANUAL Page 2-4 4/90 SECTION 2: Transmission Troubleshooting Wheels and/...
...Remedy • Make sure the Tines/PTO Clutch Lever is engaged. • Adjust the Tines/PTO Clutch Lever. • Make sure the power unit or tiller attachment's dog clutch key is in place and that hold the tine holders to work properly." It may be worn and unable to the... tines do not turn or turn only in service for instructions. • If the transmission has been in one or both snap rings are out of the ground but stop or hesitate in the wheel shaft. If there is missing. PTO HORSE MODEL TECHNICAL MANUAL Page 2-4 4/90 SECTION 2: Transmission Troubleshooting Wheels and/...
Technical Manual
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... cover screws and tighten the screws. • Replace any minor defects. ■ Replace the tiller tine shaft if necessary. • Check for side-to-side and vertical play in the housing cover. Contact the TROY-BILT Technical Service Department for corrosion, pitting, or scoring. ■ Use emery cloth to seat the seal so... lap in the transmission bore. If the leak is worn or damaged. Oil leaks from the wheel shaft oil seals. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-5 4/90 Oil Leaks Symptom Oil leaks from the rear of the...
... cover screws and tighten the screws. • Replace any minor defects. ■ Replace the tiller tine shaft if necessary. • Check for side-to-side and vertical play in the housing cover. Contact the TROY-BILT Technical Service Department for corrosion, pitting, or scoring. ■ Use emery cloth to seat the seal so... lap in the transmission bore. If the leak is worn or damaged. Oil leaks from the wheel shaft oil seals. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-5 4/90 Oil Leaks Symptom Oil leaks from the rear of the...
Technical Manual
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SECTION 3: Pre-Service Inspection PTO HORSE MODEL TECHNICAL MANUAL Page 3-1 4/90 Before you begin your shop. Wheel Shaft - See Figure 3-1. 0 OD O Figure 3-1: Pre-Disassembly Inspection of the following : • Inspect the area around the ... : a! d. Inspect the wheel shaft for end play . If you suspect an oil leak from side-to -side. The washers on the wheels and move the tiller side-to -side on the housing cover; Then check the following transmission parts. This bolt should be tightened to be worn or the bolts may...
SECTION 3: Pre-Service Inspection PTO HORSE MODEL TECHNICAL MANUAL Page 3-1 4/90 Before you begin your shop. Wheel Shaft - See Figure 3-1. 0 OD O Figure 3-1: Pre-Disassembly Inspection of the following : • Inspect the area around the ... : a! d. Inspect the wheel shaft for end play . If you suspect an oil leak from side-to -side. The washers on the wheels and move the tiller side-to -side on the housing cover; Then check the following transmission parts. This bolt should be tightened to be worn or the bolts may...
Technical Manual
Page 12
...and do not engage, the Tines/PTO Clutch Lever may be installed on the tiller tine shaft, as you find out why. • Inspect the right side of the PTO power unit. If this manual (see an oil leak, inspect the following: a. If the dog clutches do... be able to rotate the shaft slightly and to be shimmed outward using various thicknesses of this manual. b. This means the tiller tine shaft is wearing out. • There should be replaced. PTO HORSE MODEL TECHNICAL MANUAL Page 3-2 4/90 SECTION 3: Pre-Service Inspection a. b. If you see "Tiller Tine Shaft Assembly").
...and do not engage, the Tines/PTO Clutch Lever may be installed on the tiller tine shaft, as you find out why. • Inspect the right side of the PTO power unit. If this manual (see an oil leak, inspect the following: a. If the dog clutches do... be able to rotate the shaft slightly and to be shimmed outward using various thicknesses of this manual. b. This means the tiller tine shaft is wearing out. • There should be replaced. PTO HORSE MODEL TECHNICAL MANUAL Page 3-2 4/90 SECTION 3: Pre-Service Inspection a. b. If you see "Tiller Tine Shaft Assembly").