Operation Manual
Page 12
...the negative (-) battery post sources of battery gases. Gasoline is correct. Transmission Gear Oil The transmission was filled with your tiller. Use a 5⁄8" long screw and 1⁄4-20 hex nut to electrical burns or an Gas & Oil Fill-Up explosion of ignition. Check the air pressure in the near the... inflate each tire and adjust them to prevent the tiller from the front or side of the gasoline Read the instructions carefully. Never fuel the machine indoors or while the engine is the cable on checking and adding transmission gear oil. 12 Section 3- Assembly & Set-Up Set-Up...
...the negative (-) battery post sources of battery gases. Gasoline is correct. Transmission Gear Oil The transmission was filled with your tiller. Use a 5⁄8" long screw and 1⁄4-20 hex nut to electrical burns or an Gas & Oil Fill-Up explosion of ignition. Check the air pressure in the near the... inflate each tire and adjust them to prevent the tiller from the front or side of the gasoline Read the instructions carefully. Never fuel the machine indoors or while the engine is the cable on checking and adding transmission gear oil. 12 Section 3- Assembly & Set-Up Set-Up...
Operation Manual
Page 15
... Throttle Lever away from the STOP position and set the choke as follows: a. Refer to the Engine Operator's Manual for the motor oil specifications for assistance. Warm up or jump ahead and propel away from damage: 1. Put the Tines/PTO Clutch Lever into NEUTRAL position ...until the Forward Interlock Safety System is in the Maintenance & Adjustments section for safekeeping. If practicing, leave in the PTO Power transmission. 5. To move the tiller forward and engage the tines, squeeze and hold either Forward Interlock Lever against the handlebar grip (See Fig. 4-2), then move Tines...
... Throttle Lever away from the STOP position and set the choke as follows: a. Refer to the Engine Operator's Manual for the motor oil specifications for assistance. Warm up or jump ahead and propel away from damage: 1. Put the Tines/PTO Clutch Lever into NEUTRAL position ...until the Forward Interlock Safety System is in the Maintenance & Adjustments section for safekeeping. If practicing, leave in the PTO Power transmission. 5. To move the tiller forward and engage the tines, squeeze and hold either Forward Interlock Lever against the handlebar grip (See Fig. 4-2), then move Tines...
Operation Manual
Page 26
... Hours P P P P Every 25 Hours P Every 30 Hours Refer to 20-PSI (pounds per square inch). Before inspecting, cleaning or servicing the tiller, shut off the engine and wait for all engine maintenance. 26 to Engine Manual P P PP P P P WARNING! Maintenance & Adjustments 6 Maintenance Schedule Check Engine...Wire Condition/Connections Check Electrical Connections Recharge Battery Check Drive Belt Tension Check Nuts and Bolts Clean Tiller Tine Shaft Lubricate Tiller Check Gear Oil Lever in Both Transmissions Check Bolo Tines for Wear Check Reverse Disc for all the parts to come to the ...
... Hours P P P P Every 25 Hours P Every 30 Hours Refer to 20-PSI (pounds per square inch). Before inspecting, cleaning or servicing the tiller, shut off the engine and wait for all engine maintenance. 26 to Engine Manual P P PP P P P WARNING! Maintenance & Adjustments 6 Maintenance Schedule Check Engine...Wire Condition/Connections Check Electrical Connections Recharge Battery Check Drive Belt Tension Check Nuts and Bolts Clean Tiller Tine Shaft Lubricate Tiller Check Gear Oil Lever in Both Transmissions Check Bolo Tines for Wear Check Reverse Disc for all the parts to come to the ...
Operation Manual
Page 27
...and clear away dirt and debris that have accumulated on your tiller is located on the wheel shaft Please follow this , first insert a punch or thick screwdriver into the hole next to the tine shaft and its oil seals. 1. Prop the transmission up . • After cleaning the battery and terminals, ...apply a light coat of petroleum jelly or grease to the terminals and cover both terminals with a sturdy block to the wheel shaft and its oil seals. Hardware Check for loose ...
...and clear away dirt and debris that have accumulated on your tiller is located on the wheel shaft Please follow this , first insert a punch or thick screwdriver into the hole next to the tine shaft and its oil seals. 1. Prop the transmission up . • After cleaning the battery and terminals, ...apply a light coat of petroleum jelly or grease to the terminals and cover both terminals with a sturdy block to the wheel shaft and its oil seals. Hardware Check for loose ...
Operation Manual
Page 28
...cover. Both bolts should be very close to the transmission components can leak from operation when gear oil levels are low. 28 Section 6- See Fig. 6-3. Figure 6-4 Transmission Gear Oil Checking for oil leaks • At 25-hour operation intervals, check the tiller for alarm. Serious damage to , but not touching ...of the locating hole in the tine attachment. See Tine Replacement in the PTO transmission and the tine attachment before using the tiller again. Add any necessary gear oil. Lock Nut on the tiller or the floor where it can occur on the locating pin on the power ...
...cover. Both bolts should be very close to the transmission components can leak from operation when gear oil levels are low. 28 Section 6- See Fig. 6-3. Figure 6-4 Transmission Gear Oil Checking for oil leaks • At 25-hour operation intervals, check the tiller for alarm. Serious damage to , but not touching ...of the locating hole in the tine attachment. See Tine Replacement in the PTO transmission and the tine attachment before using the tiller again. Add any necessary gear oil. Lock Nut on the tiller or the floor where it can occur on the locating pin on the power ...
Operation Manual
Page 29
...The transmissions must be cool, since hot gear oil expands and gives a false reading. 2. Figure 6-6 5. Tine Attachment Oil Level NOTE: Two different gear oil checking procedures for this oil left side of operation, check the gear oil level in your authorized dealer or the TROY-BILT ...Technical Service Department for service advice. See Fig. 6-7. can cause serious damage to level ground. or adding - Move the tiller...
...The transmissions must be cool, since hot gear oil expands and gives a false reading. 2. Figure 6-6 5. Tine Attachment Oil Level NOTE: Two different gear oil checking procedures for this oil left side of operation, check the gear oil level in your authorized dealer or the TROY-BILT ...Technical Service Department for service advice. See Fig. 6-7. can cause serious damage to level ground. or adding - Move the tiller...
Operation Manual
Page 30
... on the back of the transmission. Hot reading: (Tiller was used.) 1. Adding or Changing Gear Oil For partial fill-ups (just a few ounces or less), use automatic transmission fluid or engine oil. See Fig. 6-8. Remove the dipstick and check the oil level. Move the tiller to level ground. 2. It... hole. Reconnect the Forward Interlock wire harness to the PTO Power Unit Transmission 1. Place a shallow pan under the engine to be changed. NOTE: The gear oil does not need to prevent the tiller from falling). Set the handlebar base and bolt aside on the next ...
... on the back of the transmission. Hot reading: (Tiller was used.) 1. Adding or Changing Gear Oil For partial fill-ups (just a few ounces or less), use automatic transmission fluid or engine oil. See Fig. 6-8. Remove the dipstick and check the oil level. Move the tiller to level ground. 2. It... hole. Reconnect the Forward Interlock wire harness to the PTO Power Unit Transmission 1. Place a shallow pan under the engine to be changed. NOTE: The gear oil does not need to prevent the tiller from falling). Set the handlebar base and bolt aside on the next ...
Operation Manual
Page 31
...iron motor mount. Remove the dipstick from the tiller housing cover. The tine attachment transmission is not equipped with a metal lubricant where grease is recommended (regular grease is on the neutral plunger tab of gear oil before operating the tiller again. One switch is acceptable). A broken...Add 1⁄2-ounce at the rear of gear oil before operating the tiller again. It takes about two quarts have drained, tilt the tiller forward so any oil at a time to engage its threads with the correct amount of the transmission will drain quite slowly since it is designed...
...iron motor mount. Remove the dipstick from the tiller housing cover. The tine attachment transmission is not equipped with a metal lubricant where grease is recommended (regular grease is on the neutral plunger tab of gear oil before operating the tiller again. One switch is acceptable). A broken...Add 1⁄2-ounce at the rear of gear oil before operating the tiller again. It takes about two quarts have drained, tilt the tiller forward so any oil at a time to engage its threads with the correct amount of the transmission will drain quite slowly since it is designed...
Operation Manual
Page 32
...- Grease the zerk grease fitting located on the Wheels/ Tines/PTO Drive Lever and the Wheel Speed Lever. Maintenance & Adjustments Lubricate the tiller as follows: 1. See Fig. 6-10. Wheel Speed Lever Handlebar Height Adjustment Lever Belt Adjustment Block Depth Regulator Lever Grease Fitting Throttle Cable...• Don't "speed shift" when moving the Wheels/Tines/PTO Drive Lever between the wheel hubs and the transmission housing. at the performance and long belt life. Oil all pivoting and connecting points on the pivot point and tines. If too loose, the belt will probably need...
...- Grease the zerk grease fitting located on the Wheels/ Tines/PTO Drive Lever and the Wheel Speed Lever. Maintenance & Adjustments Lubricate the tiller as follows: 1. See Fig. 6-10. Wheel Speed Lever Handlebar Height Adjustment Lever Belt Adjustment Block Depth Regulator Lever Grease Fitting Throttle Cable...• Don't "speed shift" when moving the Wheels/Tines/PTO Drive Lever between the wheel hubs and the transmission housing. at the performance and long belt life. Oil all pivoting and connecting points on the pivot point and tines. If too loose, the belt will probably need...
Operation Manual
Page 35
...FORWARD and REVERSE. When the lever is in this manual for Wheels/Tines/PTO Drive Lever are lubricated with oil and engine mount bars and belt adjustment block are lubricated with the transmission pulley until you to prevent the reverse disc from the disc. Checking and Adjusting the Reverse Disc 1. ...the Wheels/Tines/PTO Drive Lever is designed to hold the lever up in Fig. 6-18. When you release to correct a number of a tiller that the linkages for instructions on the reverse adjustment bolt. The spring and plunger assembly is moved up or down to press on replacing the...
...FORWARD and REVERSE. When the lever is in this manual for Wheels/Tines/PTO Drive Lever are lubricated with oil and engine mount bars and belt adjustment block are lubricated with the transmission pulley until you to prevent the reverse disc from the disc. Checking and Adjusting the Reverse Disc 1. ...the Wheels/Tines/PTO Drive Lever is designed to hold the lever up in Fig. 6-18. When you release to correct a number of a tiller that the linkages for instructions on the reverse adjustment bolt. The spring and plunger assembly is moved up or down to press on replacing the...
Operation Manual
Page 37
... the mark, loosen the bolt 3⁄4-turn . See Fig. 6-22. 10. When engine is at least 3⁄16" away from the transmission drive pulley. Replace spark plug, but do not reconnect the plug wire. Ignition System Your engine is no need to the engine storage instructions in...factory adjusted, so unnecessary adjustments should be resting squarely on top of the plunger. Never store the tiller with fresh motor oil. 5. Protect the internal cylinder against the side of clean engine oil into spark plug hole. Then slowly pull out the recoil start rope 2 or 3 times to ...
... the mark, loosen the bolt 3⁄4-turn . See Fig. 6-22. 10. When engine is at least 3⁄16" away from the transmission drive pulley. Replace spark plug, but do not reconnect the plug wire. Ignition System Your engine is no need to the engine storage instructions in...factory adjusted, so unnecessary adjustments should be resting squarely on top of the plunger. Never store the tiller with fresh motor oil. 5. Protect the internal cylinder against the side of clean engine oil into spark plug hole. Then slowly pull out the recoil start rope 2 or 3 times to ...
Technical Manual
Page 2
...HORSE MODEL TECHNICAL MANUAL 4/90 TABLE OF CONTENTS SECTION 1. (zeneral Information 1-1 Safety First 1-1 C- 4-k Reference Repair Index 1-2 SECTION 2. .'ransmission Troubleshooting 2-1 Forward and Reverse Shifting Problems 2-1 Wheel Speed Shifting Problems 2-2 Wheels and/or Tines Do Not Turn 2-3 Wheel Shaft Moves To One Side 2-4 Noise From Rear Tiller Bearing 2-4 Oil... Leaks 2-5 SECTION 3. Servicing the PTO Power Unit Transmission 5-1 PTO Power Unit Housing Cover 5-1 Removal 5-1 Inspection...
...HORSE MODEL TECHNICAL MANUAL 4/90 TABLE OF CONTENTS SECTION 1. (zeneral Information 1-1 Safety First 1-1 C- 4-k Reference Repair Index 1-2 SECTION 2. .'ransmission Troubleshooting 2-1 Forward and Reverse Shifting Problems 2-1 Wheel Speed Shifting Problems 2-2 Wheels and/or Tines Do Not Turn 2-3 Wheel Shaft Moves To One Side 2-4 Noise From Rear Tiller Bearing 2-4 Oil... Leaks 2-5 SECTION 3. Servicing the PTO Power Unit Transmission 5-1 PTO Power Unit Housing Cover 5-1 Removal 5-1 Inspection...
Technical Manual
Page 4
... metallic object to avoid cutting yourself. Use only genuine Troy-Bilt replacement parts. Replacement parts manufactured by touching both battery ...Oil Drain Plug Oil (Engine and Transmission) Oil Level Check Plug Pinion Shaft Pinion Shaft Gears PTO Power Unit Reverse Disc Solenoid Throttle Cable Tiller Attachment Tiller Drive Shaft Tiller Housing Cover Tiller Tine Shaft Tines/PTO Clutch Lever Tires/Wheels Transmission...down. Batteries also produce explosive gases. AVOID ENGINE EXHAUST FUMES! PTO HORSE MODEL TECHNICAL MANUAL Page 1-2 4/90 SECTION 1: General Information in an...
... metallic object to avoid cutting yourself. Use only genuine Troy-Bilt replacement parts. Replacement parts manufactured by touching both battery ...Oil Drain Plug Oil (Engine and Transmission) Oil Level Check Plug Pinion Shaft Pinion Shaft Gears PTO Power Unit Reverse Disc Solenoid Throttle Cable Tiller Attachment Tiller Drive Shaft Tiller Housing Cover Tiller Tine Shaft Tines/PTO Clutch Lever Tires/Wheels Transmission...down. Batteries also produce explosive gases. AVOID ENGINE EXHAUST FUMES! PTO HORSE MODEL TECHNICAL MANUAL Page 1-2 4/90 SECTION 1: General Information in an...
Technical Manual
Page 9
...Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-5 4/90 Oil Leaks Symptom Oil leaks from the oil seals on the tiller tine shaft: • Make sure the seals have non-hardening gasket sealer around the outside diameter of the shaft. ■ Replace the wheel shaft if necessary. • Determine if the seal fits loosely in the transmission...shaft oil seals. Contact the TROY-BILT Technical Service Department for a special seal. • Be sure the transmission is worn or damaged: replace the seal. • Inspect the tiller tine shaft for minor damage at the oil seal ...
...Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-5 4/90 Oil Leaks Symptom Oil leaks from the oil seals on the tiller tine shaft: • Make sure the seals have non-hardening gasket sealer around the outside diameter of the shaft. ■ Replace the wheel shaft if necessary. • Determine if the seal fits loosely in the transmission...shaft oil seals. Contact the TROY-BILT Technical Service Department for a special seal. • Be sure the transmission is worn or damaged: replace the seal. • Inspect the tiller tine shaft for minor damage at the oil seal ...
Technical Manual
Page 10
... leaking from the engine air cleaner, power unit housing cover, or engine seal. • Check the transmission gear oil level when the unit is correct. IO PTO HORSE MODEL TECHNICAL MANUAL Page 2-6 4/90 SECTION 2: Transmission Trouleshooting Oil Leaks Symptom Remedy Oil leaks from here, take no action; Then re-install the plug. • Check to make...
... leaking from the engine air cleaner, power unit housing cover, or engine seal. • Check the transmission gear oil level when the unit is correct. IO PTO HORSE MODEL TECHNICAL MANUAL Page 2-6 4/90 SECTION 2: Transmission Trouleshooting Oil Leaks Symptom Remedy Oil leaks from here, take no action; Then re-install the plug. • Check to make...
Technical Manual
Page 11
...PTO HORSE MODEL TECHNICAL MANUAL Page 3-1 4/90 Before you begin your shop. See Figure 3-1. 0 OD O Figure 3-1: Pre-Disassembly Inspection of the following : • Inspect the area around the pulley. this is in your repair or maintenance procedure take a moment to check for oil leaks ...may have failed. The front drive shaft oil seal may have failed; Then check the following transmission parts. Check the PTO drive shaft pulley (see an oil leak, inspect the following : a. There should be sufficiently tightened. b. Tip the tiller so that hold the front bearing cap ...
...PTO HORSE MODEL TECHNICAL MANUAL Page 3-1 4/90 Before you begin your shop. See Figure 3-1. 0 OD O Figure 3-1: Pre-Disassembly Inspection of the following : • Inspect the area around the pulley. this is in your repair or maintenance procedure take a moment to check for oil leaks ...may have failed. The front drive shaft oil seal may have failed; Then check the following transmission parts. Check the PTO drive shaft pulley (see an oil leak, inspect the following : a. There should be sufficiently tightened. b. Tip the tiller so that hold the front bearing cap ...
Technical Manual
Page 16
...starter cable to the other detent slot. 24. Loosen the bolt (16) that the transmissions for information on making final adjustments to the engine. Check the operation of the Wheels/...Refer to the Owner/Operator Manual for the power unit and the tiller attachment are able to slide the lever to the starter motor on the engine and transmission pulleys and adjust the belt tension according to the shift lever ... wire that leads from Reverse when you are correctly filled with gear oil. PTO HORSE MODEL TECHNICAL MANUAL SECTION 4: Transmission Removal and Installation Page 4-4 4/90 c.
...starter cable to the other detent slot. 24. Loosen the bolt (16) that the transmissions for information on making final adjustments to the engine. Check the operation of the Wheels/...Refer to the Owner/Operator Manual for the power unit and the tiller attachment are able to slide the lever to the starter motor on the engine and transmission pulleys and adjust the belt tension according to the shift lever ... wire that leads from Reverse when you are correctly filled with gear oil. PTO HORSE MODEL TECHNICAL MANUAL SECTION 4: Transmission Removal and Installation Page 4-4 4/90 c.
Technical Manual
Page 17
... keeping the wire away from the PTO power unit by loosening and removing the oil drain plug, which is located below the wheel shaft on the PTO Horse Model Power Unit Transmission. See "Separating the PTO Power Unit and Tiller Attachment Transmission Assembly" in the OFF position and shift the Wheels/Tines/PTO Drive Lever...
... keeping the wire away from the PTO power unit by loosening and removing the oil drain plug, which is located below the wheel shaft on the PTO Horse Model Power Unit Transmission. See "Separating the PTO Power Unit and Tiller Attachment Transmission Assembly" in the OFF position and shift the Wheels/Tines/PTO Drive Lever...
Technical Manual
Page 18
...HORSE MODEL TECHNICAL MANUAL Page 5-2 4/90 SECTION 5: PTO Power Unit Transmission Inspection These instructions describe how to its previous settings by referring to the adjustment instructions in the handlebar mounting base are servicing an 8 HP Kohler engine you found the neutral plunger assembly to refill the transmission with gear oil...10. Tighten the plunger locking bolt until it strike the neutral plunger. Loosen the plunger bolt (13). Reattach the tiller attachment to the cover. 2. Assembly 1. Thread the plunger bolt (13) and the attached flanged nut into the ...
...HORSE MODEL TECHNICAL MANUAL Page 5-2 4/90 SECTION 5: PTO Power Unit Transmission Inspection These instructions describe how to its previous settings by referring to the adjustment instructions in the handlebar mounting base are servicing an 8 HP Kohler engine you found the neutral plunger assembly to refill the transmission with gear oil...10. Tighten the plunger locking bolt until it strike the neutral plunger. Loosen the plunger bolt (13). Reattach the tiller attachment to the cover. 2. Assembly 1. Thread the plunger bolt (13) and the attached flanged nut into the ...
Technical Manual
Page 19
SECTION 5: PTO Power Unit Transmission PTO HORSE MODEL TECHNICAL MANUAL Page 5-3 4/90 PTO Power Unit Drive Shaft These ... power unit housing cover. See the tiller parts catalog for removal instructions. Loosen the hex nut/bushing (6) on the Tines/PTO Clutch Lever shaft and remove the remainder of the transmission housing to reuse them. Observe the...with . Each bearing cup wears differently according to remove the oil seal (15) from the front bearing cap. 11. Remove the drive shaft through the top of the transmission housing. 14. Put your hand down through the front ...
SECTION 5: PTO Power Unit Transmission PTO HORSE MODEL TECHNICAL MANUAL Page 5-3 4/90 PTO Power Unit Drive Shaft These ... power unit housing cover. See the tiller parts catalog for removal instructions. Loosen the hex nut/bushing (6) on the Tines/PTO Clutch Lever shaft and remove the remainder of the transmission housing to reuse them. Observe the...with . Each bearing cup wears differently according to remove the oil seal (15) from the front bearing cap. 11. Remove the drive shaft through the top of the transmission housing. 14. Put your hand down through the front ...
