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Question posted by whelmore on March 11th, 2022

Oil Leak

my Troy bolt horse leaks oil around the neutral plunger assembly when in us

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Answer #1: Posted by Odin on March 11th, 2022 10:35 AM

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Odin

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Tighten all bolts immediately, and replace any worn seals or gaskets. For more, see https://www.manualslib.com/manual/591401/Troy-Bilt-Horse-Tiller.html?page=28&term=Checking+For+Oil+Leaks&selected=1#manual.

If the issue persists or if you require further advice, you may want to consult the company: use the contact information at https://www.contacthelp.com/troy-bilt.

Hope this is useful. Please don't forget to click the Accept This Answer button if you do accept it. My aim is to provide reliable helpful answers, not just a lot of them. See https://www.helpowl.com/profile/Odin.

Related Troy-Bilt Horse Tiller Manual Pages

Operation Manual - Page 27

... Pulley Mounting Bolt • If the washer behind the bolt head is located on your tiller is maintenance free...neutral plunger. Mounting Bolt Figure 6-1 Neutral Plunger Assembly Jam Nut • The jam nut is loose, the bolt needs tightening. Maintenance & Adjustments 27 Please follow this maintenance recommendation, as debris can cause poor performance, equipment damage or oil...

Operation Manual - Page 31

...oil or grease. Figure 6-9 NOTE: If you removed, discard the washer. The gear oil will drain quite slowly since it is on the neutral plunger tab of gear oil has been added. Remove the dipstick from the oil... Levers. To drain just a small amount of gear oil before operating the tiller again. A bare wire touching the tiller or engine metal could let the engine run without you...

Operation Manual - Page 35

.... See the Service section of a tiller that the linkages for instructions on replacing the disc. Recoil Starter Handle Reverse Disc Switch Body Adjustment Bolt Spring and Plunger Figure 6-19 Figure 6-20 Section 6 - Measure the width of the outside edge of the reverse disc by always pausing in NEUTRAL. NOTE: Extend the life of the...

Technical Manual - Page 1

a°w $12.50 OTP0111-113ILT Technical Manual PTO HORSE Tiller Models 7 HP 8 HP GARDEN WAY INC.

Technical Manual - Page 2

...4-2 Installation 4-3 SECTION 5. Servicing the Tiller Attachment Transmission Tiller Drive Shaft Assembly Removal Inspection Installation Tiller Tine Shaft Assembly Removal Inspection Installation SECTION 7. Servicing the PTO Power Unit Transmission 5-1 PTO Power Unit Housing Cover 5-1 Removal 5-1 Inspection 5-2 Installation 5-2 Neutral Plunger Assembly 5-2 PTO Power Unit Drive Shaft...

Technical Manual - Page 4

...Neutral Plunger Oil Drain Plug Oil (Engine and Transmission) Oil Level Check Plug Pinion Shaft Pinion Shaft Gears PTO Power Unit Reverse Disc Solenoid Throttle Cable Tiller Attachment Tiller Drive Shaft Tiller Housing Cover Tiller... metal safety container to either this tiller. Do not run the engine in an enclosed space. Use only genuine Troy-Bilt replacement parts. Batteries also produce...

Technical Manual - Page 5

... Troubleshooting PTO HORSE MODEL TECHNICAL...from the spark plug. Wheels/Tines/PTO Lever is hard to shift into NEUTRAL. See the Owner/Operator Manual for instructions. • Check the adjustment of...or reverse spring and plunger assembly. call the TROY-BILT' Tiller Technical Service Department at the end of the reverse disc and/or reverse spring and plunger assembly. See the Owner/Operator...

Technical Manual - Page 9

...oil to seep out between the seal and the housing. Contact the TROY-BILT Technical Service Department for sand holes (imperfections in the cast iron) or cracks in the tiller tine shaft. Oil leaks from the wheel shaft oil... PTO HORSE MODEL TECHNICAL MANUAL Page 2-5 4/90 Oil Leaks Symptom Oil leaks from the rear of the tiller attachment housing. If the leak is from the oil seals ...

Technical Manual - Page 10

... power unit housing cover and the housing. • Tighten the housing cover bolts. . IO Then re-install the plug. • Check to make sure the oil level is correct. Oil leaks from the neutral plunger assembly, which is an oil relief point.) • Replace a worn or damaged oil seal and check for play in the shaft. • Apply a layer...

Technical Manual - Page 11

... side-to-side on the bolts that can be sufficiently tightened....HORSE MODEL TECHNICAL MANUAL Page 3-1 4/90 Before you begin your shop. Inspect the wheel shaft for oil leaks. There should be tightened. If you see oil, make sure that one or both of the engine by disconnecting the spark plug wire and keeping the wire away from the neutral plunger on the wheels and move the tiller...

Technical Manual - Page 12

... cap may be worn or the bolts may have been coated with non-hardening gasket sealer. If you see an oil leak, inspect the following: a. The washers on the tiller tine shaft, as you see "Tiller Tine Shaft Assembly"). Then, discover why the oil seal failed. • Check the tiller tine shaft for oil leaks. find such play in Section...

Technical Manual - Page 16

... from Reverse when you are correctly filled with gear oil. e. Loosen the two bolts (14) that holds the lever to the rear ...into Forward, then Neutral and Reverse. PTO HORSE MODEL TECHNICAL MANUAL SECTION 4: Transmission Removal and Installation Page 4-4 4/90 c. Then tighten the bolt (16) that ... unit and the tiller attachment are able to slide the lever to the directions found in...

Technical Manual - Page 17

...the knob. 2. See "Separating the PTO Power Unit and Tiller Attachment Transmission Assembly" in Section 4 for part locations in the OFF position and shift the Wheels/Tines/PTO Drive Lever into NEUTRAL. 2 4 (.51 2 1163--.48? 4 -20 /... comfortable work area. 117 8. After the oil is damaged, use a new plug. 9. Removal 1. Remove the two bolts (3) and washers (if present) from the...

Technical Manual - Page 18

... hex jam nut (14). 14. Reattach the tiller attachment to inspect vital parts on an arbor press and press down . Disassembly 1. Assembly 1. Slowly press the plunger assembly down on the bolt with gear oil if it is frozen (penetrating oil will be frozen or if the bolt snapped off , replace the neutral plunger assembly with oil. See Section 4 for proper reverse action...

Technical Manual - Page 19

...a pair of the Tines/PTO Clutch Lever assembly (6-9). Remove the bolt (23) and concave washer (24) that...worm). Use snap ring pliers to remove the oil seal (15) from the front bearing cap....if the customer has had difficulty engaging the tiller attachment, replace the part with a complete conversion.... SECTION 5: PTO Power Unit Transmission PTO HORSE MODEL TECHNICAL MANUAL Page 5-3 4/90 PTO ...

Technical Manual - Page 21

...tiller attachment sleeve. 20. Stop where the housing bore widens to thread the nut inward again. 17. Attach the Tines/PTO Clutch Lever (2) and finger tighten the bolt (1) that you have properly seated the screw head in the eccentric shaft assembly...dog clutch cavity with #30 weight oil. 5. Install the PTO power ...5: PTO Power Unit Transmission PTO HORSE MODEL TECHNICAL MANUAL Page 5-5 ...

Technical Manual - Page 29

... drive shaft (11) toward the rear of snap ring pliers. 14. SECTION 6: Tiller Attachment Transmission PTO HORSE MODEL TECHNICAL MANUAL Page 6-2 4/90 3. these are pressed-on the shaft.) • The keyway should also inspect any . Remove the tiller tine shaft assembly. Note: Thoroughly degrease and clean all parts before you can compare the end...

Technical Manual - Page 30

..., and install the tiller attachment's tine shaft assembly. Slide the dog clutch (1) over the key, with screws (6) and nylon washers (8). Tiller Tine Shaft Assembly These instructions describe how...the groove. 17. PTO HORSE MODEL TECHNICAL MANUAL Page 6-3 4/90 SECTION 6: Tiller Attachment Transmission tion has not been maintained; Using #30 weight oil, lubricate both bearings on ...

Technical Manual - Page 34

..." in the OFF position and shift the Wheels/Tines/PTO Drive Lever into NEUTRAL. 1 2 4 10 9 O I 3 6 & 11 N7 Figure 7-1: Tines/PTO Clutch Lever Assembly. Remove the bolt (1) that holds the clutch lever to replace the old ball bearing assembly with a new style screwhead assembly and a new style dog clutch. Then remove the clutch lever knob and...

Technical Manual - Page 38

... shaft assembly. . .5-7 PTO drive shaft assembly. . .5-4 PTO housing cover assembly. . .5-2 Tiller drive shaft assembly. . .6-3 Tiller tine shaft assembly. . .6-5 Tines/PTO clutch lever assembly . . .5-5, 7-1 Wheel shaft assembly. . .5-9 Wheel shaft, quick method. . .7-2 J Joining PTO power unit/tiller attachment.. .4-2 N Neutral plunger assembly Assembly. . .5-2 Disassembling. . .5-2 O Oil seal...