Operation Manual
Page 2
... You Thank you for more information. It was carefully engineered to ensure your machine, for purchasing a Troy-Bilt Garden Tiller. Failure to do NOT return the machine to the engine manufacturer's Owner's/Operator's Manual, packed separately with a local authorized service dealer. Please be found at the time of the deck. If you have difficulty assembling...
... You Thank you for more information. It was carefully engineered to ensure your machine, for purchasing a Troy-Bilt Garden Tiller. Failure to do NOT return the machine to the engine manufacturer's Owner's/Operator's Manual, packed separately with a local authorized service dealer. Please be found at the time of the deck. If you have difficulty assembling...
Operation Manual
Page 44
...in accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use . Troy-Bilt warrants attachments for this manual will , at www.mtdcanada....Routine maintenance items such as a gift. Troy-Bilt does not extend any part, accessory or attachment not approved by Troy-Bilt for a period of the tiller, to the original purchaser only, commencing on...date of thirty (30) days from state to temporarily replace a warranted product. IMPORTANT: Owner must present Original Proof of the product sold through your area: In the U.S.A. To...
...in accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use . Troy-Bilt warrants attachments for this manual will , at www.mtdcanada....Routine maintenance items such as a gift. Troy-Bilt does not extend any part, accessory or attachment not approved by Troy-Bilt for a period of the tiller, to the original purchaser only, commencing on...date of thirty (30) days from state to temporarily replace a warranted product. IMPORTANT: Owner must present Original Proof of the product sold through your area: In the U.S.A. To...
Technical Manual
Page 3
... personal injury or property damage. • This manual is not covered in the Owner/Operator Manual. • Service and maintenance information regarding engines is used and stored with the PTO Horse Model Owner/Operator Manual. Place engine controls in mind at any time ... who have any repair work : KNOW THE TILLER AND ENGINE! SECTION 1: General Information PTO HORSE MODEL TECHNICAL MANUAL Page 1-1 4/90 • This manual provides transmission service information for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by disconnecting the spark plug ...
... personal injury or property damage. • This manual is not covered in the Owner/Operator Manual. • Service and maintenance information regarding engines is used and stored with the PTO Horse Model Owner/Operator Manual. Place engine controls in mind at any time ... who have any repair work : KNOW THE TILLER AND ENGINE! SECTION 1: General Information PTO HORSE MODEL TECHNICAL MANUAL Page 1-1 4/90 • This manual provides transmission service information for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by disconnecting the spark plug ...
Technical Manual
Page 4
... Wheel Shaft Worm Gear, Tiller Tine Shaft TECHNICAL MANUAL OWNER/OPERATOR MANUAL If Keep sparks, flames, and cigarettes away. REPLACEMENT PARTS! A spark from spontaneous combustion. With continued use care to either this tiller. approved covered metal safety container to sharp, knife-like edges. Use only genuine Troy-Bilt replacement parts. Remove all .... After running the engine, don't touch the muffler or other metallic object to touch a terminal that is grounded. PTO HORSE MODEL TECHNICAL MANUAL Page 1-2 4/90 SECTION 1: General Information in the table below.
... Wheel Shaft Worm Gear, Tiller Tine Shaft TECHNICAL MANUAL OWNER/OPERATOR MANUAL If Keep sparks, flames, and cigarettes away. REPLACEMENT PARTS! A spark from spontaneous combustion. With continued use care to either this tiller. approved covered metal safety container to sharp, knife-like edges. Use only genuine Troy-Bilt replacement parts. Remove all .... After running the engine, don't touch the muffler or other metallic object to touch a terminal that is grounded. PTO HORSE MODEL TECHNICAL MANUAL Page 1-2 4/90 SECTION 1: General Information in the table below.
Technical Manual
Page 5
...TROY-BILT' Tiller Technical Service Department at the end of forward. • Raise the belt adjustment block as the drive belt may be too tight. See the Owner/Operator Manual for instructions. See the Owner/Operator Manual for instructions. Wheels/Tines/PTO Lever jumps out of the lever, The old spring may be overstretched. See the Owner/Operator Manual.... See the Owner/Operator Manual for instructions. • Install a new clutch pawl spring at TOLL-FREE 1-800-833-6990. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-1 4/...
...TROY-BILT' Tiller Technical Service Department at the end of forward. • Raise the belt adjustment block as the drive belt may be too tight. See the Owner/Operator Manual for instructions. See the Owner/Operator Manual for instructions. Wheels/Tines/PTO Lever jumps out of the lever, The old spring may be overstretched. See the Owner/Operator Manual.... See the Owner/Operator Manual for instructions. • Install a new clutch pawl spring at TOLL-FREE 1-800-833-6990. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-1 4/...
Technical Manual
Page 7
... key may be missing or broken. • Inspect the lugs on the transmission drive pulley. It may not have been installed. See the Owner/Operator Manual for play in the pinion assembly may be a loose bearing cap, improper shimming, damaged bearings or worn worms. • If the transmission ... why. The key locks the stem pinion to the fast speed pinion gear may not have been installed. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-3 4/90 Wheels and/or Tines Do Not Turn Symptom Wheels and tines won't turn the wheel shaft. It could be worn...
... key may be missing or broken. • Inspect the lugs on the transmission drive pulley. It may not have been installed. See the Owner/Operator Manual for play in the pinion assembly may be a loose bearing cap, improper shimming, damaged bearings or worn worms. • If the transmission ... why. The key locks the stem pinion to the fast speed pinion gear may not have been installed. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-3 4/90 Wheels and/or Tines Do Not Turn Symptom Wheels and tines won't turn the wheel shaft. It could be worn...
Technical Manual
Page 8
... the remedies for wear or damage. it may be worn. It may be missing. See the Owner/Operator Manual for a long time, the key that holds the bronze worm gear to the tiller shaft may be worn and unable to one or both snap rings are out of the ground but...is missing. See the Owner/Operator Manual for instructions. • Check if the mounting bolt for proper adjustment. Or, the holders may be able to work properly." Wheels and tines turn on the Tines/PTO Clutch; See Page 2-3. Both dog clutches must be broken. PTO HORSE MODEL TECHNICAL MANUAL Page 2-4 4/90 SECTION...
... the remedies for wear or damage. it may be worn. It may be missing. See the Owner/Operator Manual for a long time, the key that holds the bronze worm gear to the tiller shaft may be worn and unable to one or both snap rings are out of the ground but...is missing. See the Owner/Operator Manual for instructions. • Check if the mounting bolt for proper adjustment. Or, the holders may be able to work properly." Wheels and tines turn on the Tines/PTO Clutch; See Page 2-3. Both dog clutches must be broken. PTO HORSE MODEL TECHNICAL MANUAL Page 2-4 4/90 SECTION...
Technical Manual
Page 13
...tillers equipped with the Operator Presence Control Forward Interlock System (S/N 857307 and up), disconnect the Forward Interlock Wire Harness assembly (1) located on the engine. PTO HORSE MODEL SECTION 4: Transmission Removal and Installation TECHNICAL MANUAL Page 4-1 4/90 The PTO Horse Model transmission consists of the engine. b. Place the engine throttle control in the Owner/Operator Manual...away from the tiller, refer to the Owner/Operator Manual for part locations in the Owner/Operator Manual. The PTO Power Unit transmission and the Tiller Attachment transmission can ...
...tillers equipped with the Operator Presence Control Forward Interlock System (S/N 857307 and up), disconnect the Forward Interlock Wire Harness assembly (1) located on the engine. PTO HORSE MODEL SECTION 4: Transmission Removal and Installation TECHNICAL MANUAL Page 4-1 4/90 The PTO Horse Model transmission consists of the engine. b. Place the engine throttle control in the Owner/Operator Manual...away from the tiller, refer to the Owner/Operator Manual for part locations in the Owner/Operator Manual. The PTO Power Unit transmission and the Tiller Attachment transmission can ...
Technical Manual
Page 14
... the handlebar mounting base to the lever. Remove the bolt (8) or T-handle that retains the engine mounting bar on tillers so equipped. 4. See the Owner/Operator Manual for you remove these bolts, pull the yoke back. Note: Take care to not damage the threads in each side... This is comfortable for instructions. Then remove the bracket along with bracket (2) on each side. 9. Then remove the knob. 16. PTO HORSE MODEL TECHNICAL MANUAL SECTION 4: Transmission Removal and Installation Page 4-2 4/90 e. Then, using a punch and taking care to recover the bushing in the top ...
... the handlebar mounting base to the lever. Remove the bolt (8) or T-handle that retains the engine mounting bar on tillers so equipped. 4. See the Owner/Operator Manual for you remove these bolts, pull the yoke back. Note: Take care to not damage the threads in each side... This is comfortable for instructions. Then remove the bracket along with bracket (2) on each side. 9. Then remove the knob. 16. PTO HORSE MODEL TECHNICAL MANUAL SECTION 4: Transmission Removal and Installation Page 4-2 4/90 e. Then, using a punch and taking care to recover the bushing in the top ...
Technical Manual
Page 15
... (7) that they join together. 2. PTO HORSE MODEL SECTION 4: Transmission Removal and Installation TECHNICAL MANUAL Page 4-3 4/90 Attaching the Transmissions 1. Install the knob (12) on the tiller. Repeat the previous four steps for proper functioning every time the tiller or PTO Power Unit is snug and then... back off the jam nut and install the locking bolt (6) for the bar. Apply a liberal coating of Forward Interlock Safety System" the PTO Horse Model Owner/Operator Manual. 20. Install the ...
... (7) that they join together. 2. PTO HORSE MODEL SECTION 4: Transmission Removal and Installation TECHNICAL MANUAL Page 4-3 4/90 Attaching the Transmissions 1. Install the knob (12) on the tiller. Repeat the previous four steps for proper functioning every time the tiller or PTO Power Unit is snug and then... back off the jam nut and install the locking bolt (6) for the bar. Apply a liberal coating of Forward Interlock Safety System" the PTO Horse Model Owner/Operator Manual. 20. Install the ...
Technical Manual
Page 16
...holds the lever to this important control lever. 27. With the lever in Forward and should feel some lever play in the Owner/Operator Manual. 21. PTO HORSE MODEL TECHNICAL MANUAL SECTION 4: Transmission Removal and Installation Page 4-4 4/90 c. d. Install the battery as described in either the ENGAGE or DISENGAGE ... release quickly from the keyswitch wire harness to the directions found in the detent plate. Refer to the Owner/Operator Manual for the power unit and the tiller attachment are able to slide the lever to the rear of the housing against the lever until it is...
...holds the lever to this important control lever. 27. With the lever in Forward and should feel some lever play in the Owner/Operator Manual. 21. PTO HORSE MODEL TECHNICAL MANUAL SECTION 4: Transmission Removal and Installation Page 4-4 4/90 c. d. Install the battery as described in either the ENGAGE or DISENGAGE ... release quickly from the keyswitch wire harness to the directions found in the detent plate. Refer to the Owner/Operator Manual for the power unit and the tiller attachment are able to slide the lever to the rear of the housing against the lever until it is...
Technical Manual
Page 18
...5. Lubricate the inside threads of the way. 3. Place the housing cover on the tiller. To determine if the plunger bolt is frozen (penetrating oil will be frozen or if... 5. Also, make sure the threads in the groove of the plunger bolt. 4. See the Owner/Operator Manual for proper reverse action by reversing steps 1, 2 and 3. Apply a coating of nickelbased anti... the plunger assembly for instructions on the PTO power unit housing cover. PTO HORSE MODEL TECHNICAL MANUAL Page 5-2 4/90 SECTION 5: PTO Power Unit Transmission Inspection These instructions describe how...
...5. Lubricate the inside threads of the way. 3. Place the housing cover on the tiller. To determine if the plunger bolt is frozen (penetrating oil will be frozen or if... 5. Also, make sure the threads in the groove of the plunger bolt. 4. See the Owner/Operator Manual for proper reverse action by reversing steps 1, 2 and 3. Apply a coating of nickelbased anti... the plunger assembly for instructions on the PTO power unit housing cover. PTO HORSE MODEL TECHNICAL MANUAL Page 5-2 4/90 SECTION 5: PTO Power Unit Transmission Inspection These instructions describe how...
Technical Manual
Page 31
... shaft assembly on how to remove the bolo tine holders. 1. SECTION 6: Tiller Attachment Transmission PTO HORSE MODEL TECHNICAL MANUAL Page 6-4 4/90 the Owner/Operator Manual for instructions on an arbor press. „.. 10 Figure 6-2: Tiller Attachment Tine Shaft Assembly. 5 7 4 2 1 \ S. Remove the five bolts (1) and nylon washers (2), if any, that you must replace the oil seats. It...
... shaft assembly on how to remove the bolo tine holders. 1. SECTION 6: Tiller Attachment Transmission PTO HORSE MODEL TECHNICAL MANUAL Page 6-4 4/90 the Owner/Operator Manual for instructions on an arbor press. „.. 10 Figure 6-2: Tiller Attachment Tine Shaft Assembly. 5 7 4 2 1 \ S. Remove the five bolts (1) and nylon washers (2), if any, that you must replace the oil seats. It...
Technical Manual
Page 33
...tiller housing so that the outside edge of play , tighten the tiller housing cover bolts. Then install the oil seal on the tiller tine shaft. 13. SECTION 6: Tiller Attachment Transmission PTO HORSE MODEL TECHNICAL MANUAL... Page 6-6 4/90 are not available, coat the tips of another oil seal. These are nylon washers that the seal is shimmed correctly. Then install the oil seal on the right side of an oil seal. Apply a layer of nonhardening gasket sealer to correctly shim the tine shaft. Call the Troy-Bilt...in the Owner/Operator Manual. 33 until you find such play ...
...tiller housing so that the outside edge of play , tighten the tiller housing cover bolts. Then install the oil seal on the tiller tine shaft. 13. SECTION 6: Tiller Attachment Transmission PTO HORSE MODEL TECHNICAL MANUAL... Page 6-6 4/90 are not available, coat the tips of another oil seal. These are nylon washers that the seal is shimmed correctly. Then install the oil seal on the right side of an oil seal. Apply a layer of nonhardening gasket sealer to correctly shim the tine shaft. Call the Troy-Bilt...in the Owner/Operator Manual. 33 until you find such play ...
Technical Manual
Page 35
...wheels. Then, using another pin as a reference for Instructions. If you will begin to remove the shaft from the tiller or disassemble the transmission. Note: Soak the rim of a turn freely at 12 o'clock. 6. If necessary, ... the two detent slots cut into the hub until it soak. 4. SECTION 7: Special Repairs and Procedures PTO HORSE MODEL TECHNICAL MANUAL Page 7-2 4/90 dog clutch in the center of an inch and tighten the two detent-plate mounting screws....as a driver. Inspect the plug and if it is drained. 2. See the Owner/Operator Manual for the part numbers in this...
...wheels. Then, using another pin as a reference for Instructions. If you will begin to remove the shaft from the tiller or disassemble the transmission. Note: Soak the rim of a turn freely at 12 o'clock. 6. If necessary, ... the two detent slots cut into the hub until it soak. 4. SECTION 7: Special Repairs and Procedures PTO HORSE MODEL TECHNICAL MANUAL Page 7-2 4/90 dog clutch in the center of an inch and tighten the two detent-plate mounting screws....as a driver. Inspect the plug and if it is drained. 2. See the Owner/Operator Manual for the part numbers in this...