Operation Manual
Page 4
...complete. Never operate this is spilled, wipe it against the engine. Be careful when tilling in the ground and propel the tiller forward. Look down and behind the handles). Rotating tines can cause a burn. Contact Customer Support for damage. Keep machine...for safe loading, unloading, transporting, and storage of a rate. 17. Before cleaning, repairing, or inspecting, stop the engine, disconnect the spark plug wire and ground against the engine. Follow this machine. 8. c. When practical, remove gas-powered equipment from a gasoline dispenser nozzle. If ...
...complete. Never operate this is spilled, wipe it against the engine. Be careful when tilling in the ground and propel the tiller forward. Look down and behind the handles). Rotating tines can cause a burn. Contact Customer Support for damage. Keep machine...for safe loading, unloading, transporting, and storage of a rate. 17. Before cleaning, repairing, or inspecting, stop the engine, disconnect the spark plug wire and ground against the engine. Follow this machine. 8. c. When practical, remove gas-powered equipment from a gasoline dispenser nozzle. If ...
Operation Manual
Page 14
...hand on this manual. START position to the spark plug. 8. If in the Travel position (lever the Engine Operator's Manual for loose or missing hardware. NOTE: If using a PTO stationary attachment, move seconds per minute. Check the tiller for specific instructions. Service as instructed in the...debris. Read the separate Engine Operator's Manual. 2. Blocks Blocks 5. All guards and covers must be securely in 8. Attach the spark plug wire to crank the engine then release when the Starting the Engine engine starts. Move the throttle speed control to either the ...
...hand on this manual. START position to the spark plug. 8. If in the Travel position (lever the Engine Operator's Manual for loose or missing hardware. NOTE: If using a PTO stationary attachment, move seconds per minute. Check the tiller for specific instructions. Service as instructed in the...debris. Read the separate Engine Operator's Manual. 2. Blocks Blocks 5. All guards and covers must be securely in 8. Attach the spark plug wire to crank the engine then release when the Starting the Engine engine starts. Move the throttle speed control to either the ...
Operation Manual
Page 17
...sod or hard clay. 1. attachment. 7. manure. 10. Tilling residues and organics. By moving the belt from the spark plug and let engine and muffler cool down . The tiller will buck and the engine will know your progress is moving the belt from LOW range into . Tilling under residues ... tilled 8. Building raised garden beds. 7. Mixing in stony soil. 7. When the tiller is steady and smooth. To help avoid serious personal injury, stop the engine, remove the ignition key, disconnect spark plug wire and move the forward belt into HIGH range (or back again) is done ...
...sod or hard clay. 1. attachment. 7. manure. 10. Tilling residues and organics. By moving the belt from the spark plug and let engine and muffler cool down . The tiller will buck and the engine will know your progress is moving the belt from LOW range into . Tilling under residues ... tilled 8. Building raised garden beds. 7. Mixing in stony soil. 7. When the tiller is steady and smooth. To help avoid serious personal injury, stop the engine, remove the ignition key, disconnect spark plug wire and move the forward belt into HIGH range (or back again) is done ...
Operation Manual
Page 18
... stop , then disconnect the spark plug wire from the spark plug and move the wire away from the spark plug before making any adjustments. Let engine and muffler cool. 2. Kneel on adjusting belt tension. Operation At the same time, use your left side of the tiller. This lowers the engine pulley..., and creates more slack. 7. Working from the right side of the tiller, work the belt part-way onto the lower-front transmission pulley groove. plug wire from the spark plug and move the belt, just raise the Wheels/Tines/PTO Drive Lever up into NEUTRAL...
... stop , then disconnect the spark plug wire from the spark plug and move the wire away from the spark plug before making any adjustments. Let engine and muffler cool. 2. Kneel on adjusting belt tension. Operation At the same time, use your left side of the tiller. This lowers the engine pulley..., and creates more slack. 7. Working from the right side of the tiller, work the belt part-way onto the lower-front transmission pulley groove. plug wire from the spark plug and move the belt, just raise the Wheels/Tines/PTO Drive Lever up into NEUTRAL...
Operation Manual
Page 19
... too quickly, especially when busting sod or tilling soil that hasn't been tilled for the first passes through a particularly tough section of the tiller. Doing so takes the weight See Fig. 4-10. Tilling Depths Lower-Rear Groove Lower-Front Groove • Avoid trying to the right ...Still holding the lever up on the handlebars will letting the newly worked soil set the Depth Regulator deep enough to stop and disconnect the spark plug wire. breaking up into REVERSE position. 3. Wheels/Tines/PTO Drive Lever Top-Front Gear Clearing the Tines The tines have a self-clearing...
... too quickly, especially when busting sod or tilling soil that hasn't been tilled for the first passes through a particularly tough section of the tiller. Doing so takes the weight See Fig. 4-10. Tilling Depths Lower-Rear Groove Lower-Front Groove • Avoid trying to the right ...Still holding the lever up on the handlebars will letting the newly worked soil set the Depth Regulator deep enough to stop and disconnect the spark plug wire. breaking up into REVERSE position. 3. Wheels/Tines/PTO Drive Lever Top-Front Gear Clearing the Tines The tines have a self-clearing...
Operation Manual
Page 23
.... You will familiarize you with any attachment. Let the tilled-in the Assembly & Set-Up and the Controls & Features sections. Move the tiller to prevent the engine from the spark plug. 3. Place a sturdy support under the engine to level ground. 2. See Fig. 4-18. Loosen the two swing-out bolts that are firmly anchored...
.... You will familiarize you with any attachment. Let the tilled-in the Assembly & Set-Up and the Controls & Features sections. Move the tiller to prevent the engine from the spark plug. 3. Place a sturdy support under the engine to level ground. 2. See Fig. 4-18. Loosen the two swing-out bolts that are firmly anchored...
Operation Manual
Page 26
... Bolts Clean Tiller Tine Shaft Lubricate Tiller Check Gear Oil Lever in Both Transmissions Check Bolo Tines for Wear Check Reverse Disc for Wear Check Air Pressure in serious personal injury or property damage. Deflate or inflate both tires evenly to Engine Manual P P PP P P P WARNING! Interlock Safety System FWD. Disconnect the spark plug wire... and move the wire away from the spark plug.
... Bolts Clean Tiller Tine Shaft Lubricate Tiller Check Gear Oil Lever in Both Transmissions Check Bolo Tines for Wear Check Reverse Disc for Wear Check Air Pressure in serious personal injury or property damage. Deflate or inflate both tires evenly to Engine Manual P P PP P P P WARNING! Interlock Safety System FWD. Disconnect the spark plug wire... and move the wire away from the spark plug.
Operation Manual
Page 37
...is present. Please refer to the engine storage instructions in good condition for proper engine operation. The spark plug must be made. Check the gap with your tiller for storage with fresh motor oil. 5. loose particles can enter the engine, causing damage. Protect...3⁄4-turn . This would disengage the bolt from the transmission drive pulley. Do not use a spark plug wrench to various throttle lever settings, then adjustments may be necessary. Do routine tiller lubrication and check for assistance. Maintenance & Adjustments 37 Do not exceed a 3⁄4 turn ....
...is present. Please refer to the engine storage instructions in good condition for proper engine operation. The spark plug must be made. Check the gap with your tiller for storage with fresh motor oil. 5. loose particles can enter the engine, causing damage. Protect...3⁄4-turn . This would disengage the bolt from the transmission drive pulley. Do not use a spark plug wrench to various throttle lever settings, then adjustments may be necessary. Do routine tiller lubrication and check for assistance. Maintenance & Adjustments 37 Do not exceed a 3⁄4 turn ....
Technical Manual
Page 3
...spark plug. The right is used and stored with questions concerning engine replacement or interchangeability. • Throughout this manual, you should be obtained by TROY-BILT Manufacturing Company, Troy, New York. Failure to important safety messages in this symbol, carefully read each tiller...of reach of Contents. SECTION 1: General Information PTO HORSE MODEL TECHNICAL MANUAL Page 1-1 4/90 • This manual provides transmission service information for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by consulting the Service Repair Manuals ...
...spark plug. The right is used and stored with questions concerning engine replacement or interchangeability. • Throughout this manual, you should be obtained by TROY-BILT Manufacturing Company, Troy, New York. Failure to important safety messages in this symbol, carefully read each tiller...of reach of Contents. SECTION 1: General Information PTO HORSE MODEL TECHNICAL MANUAL Page 1-1 4/90 • This manual provides transmission service information for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by consulting the Service Repair Manuals ...
Technical Manual
Page 4
...this tiller. HANDLE BATTERIES WITH CARE! Do not cause a short circuit by others could cause an explosion of battery gases or gasoline. Use only genuine Troy-Bilt replacement parts. Keep sparks, ...Plug Oil (Engine and Transmission) Oil Level Check Plug Pinion Shaft Pinion Shaft Gears PTO Power Unit Reverse Disc Solenoid Throttle Cable Tiller Attachment Tiller Drive Shaft Tiller Housing Cover Tiller... Power Unit Drive Shaft Worm, Tiller Drive Shaft Worm Gear, Wheel Shaft Worm Gear, Tiller Tine Shaft TECHNICAL MANUAL OWNER/OPERATOR MANUAL If PTO HORSE MODEL TECHNICAL MANUAL Page 1-2 4/...
...this tiller. HANDLE BATTERIES WITH CARE! Do not cause a short circuit by others could cause an explosion of battery gases or gasoline. Use only genuine Troy-Bilt replacement parts. Keep sparks, ...Plug Oil (Engine and Transmission) Oil Level Check Plug Pinion Shaft Pinion Shaft Gears PTO Power Unit Reverse Disc Solenoid Throttle Cable Tiller Attachment Tiller Drive Shaft Tiller Housing Cover Tiller... Power Unit Drive Shaft Worm, Tiller Drive Shaft Worm Gear, Wheel Shaft Worm Gear, Tiller Tine Shaft TECHNICAL MANUAL OWNER/OPERATOR MANUAL If PTO HORSE MODEL TECHNICAL MANUAL Page 1-2 4/...
Technical Manual
Page 5
SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-1 4/90 The following the repair procedures does not fix the problem. Place the engine throttle control in forward. • Lubricate the ... assembly. If following charts list the most common problems experienced with possible remedies. call the TROY-BILT' Tiller Technical Service Department at the end of the engine by disconnecting the spark plug wire and keeping the wire away from the spark plug. See the Owner/Operator Manual for instructions. • Check the adjustment of the reverse disc...
SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-1 4/90 The following the repair procedures does not fix the problem. Place the engine throttle control in forward. • Lubricate the ... assembly. If following charts list the most common problems experienced with possible remedies. call the TROY-BILT' Tiller Technical Service Department at the end of the engine by disconnecting the spark plug wire and keeping the wire away from the spark plug. See the Owner/Operator Manual for instructions. • Check the adjustment of the reverse disc...
Technical Manual
Page 11
...Shaft Pulley Figure 3-2: Pre-Disassembly Inspection of the snap rings has become dislodged from the spark plug. The bolts holding the front bearing cap may have a full view of the tiller attachment (see Figure 3-2) for end play , the PTO power unit drive shaft needs to... point. In doing so, you may be tightened. b. Tiller Attachment - HOUSING COVER '1*--REAR BEARING CAP TILLER TINE SHAFT HOUSING COVER GASKET Figure 3-3: Pre-Disassembly Inspection of the following : a! SECTION 3: Pre-Service Inspection PTO HORSE MODEL TECHNICAL MANUAL Page 3-1 4/90 Before you begin your ...
...Shaft Pulley Figure 3-2: Pre-Disassembly Inspection of the snap rings has become dislodged from the spark plug. The bolts holding the front bearing cap may have a full view of the tiller attachment (see Figure 3-2) for end play , the PTO power unit drive shaft needs to... point. In doing so, you may be tightened. b. Tiller Attachment - HOUSING COVER '1*--REAR BEARING CAP TILLER TINE SHAFT HOUSING COVER GASKET Figure 3-3: Pre-Disassembly Inspection of the following : a! SECTION 3: Pre-Service Inspection PTO HORSE MODEL TECHNICAL MANUAL Page 3-1 4/90 Before you begin your ...
Technical Manual
Page 13
... housings are held together by disconnecting the spark plug wire and keeping the wire away from the spark plug. Use Figure 4-2 as a reference for instructions on the right side of the handlebar base. 2. If only the Tiller Attachment transmission needs to the Owner/Operator Manual...Drive Lever into NEUTRAL. The PTO Power Unit transmission and the Tiller Attachment transmission can be removed from the keyswitch wire harness to remove the transmission when the tiller is fully assembled. PTO HORSE MODEL SECTION 4: Transmission Removal and Installation TECHNICAL MANUAL Page 4-1 ...
... housings are held together by disconnecting the spark plug wire and keeping the wire away from the spark plug. Use Figure 4-2 as a reference for instructions on the right side of the handlebar base. 2. If only the Tiller Attachment transmission needs to the Owner/Operator Manual...Drive Lever into NEUTRAL. The PTO Power Unit transmission and the Tiller Attachment transmission can be removed from the keyswitch wire harness to remove the transmission when the tiller is fully assembled. PTO HORSE MODEL SECTION 4: Transmission Removal and Installation TECHNICAL MANUAL Page 4-1 ...
Technical Manual
Page 17
... Then remove the knob. 2. If necessary, drain the transmission gear oil from the PTO power unit by disconnecting the spark plug wire and keeping the wire away from the top of non-hardening gasket sealer on the left side of the shift ... 7 Figure 5-1: PTO Power Unit Housing Cover. Removal 1. Separate the tiller attachment from the side of the transmission housing. Remove the two bolts (3) and washers (if present) from the spark plug. SECTION 5: PTO Power Unit Transmission PTO HORSE MODEL TECHNICAL MANUAL Page 5-1 4/90 The following subsections explain how to ...
... Then remove the knob. 2. If necessary, drain the transmission gear oil from the PTO power unit by disconnecting the spark plug wire and keeping the wire away from the top of non-hardening gasket sealer on the left side of the shift ... 7 Figure 5-1: PTO Power Unit Housing Cover. Removal 1. Separate the tiller attachment from the side of the transmission housing. Remove the two bolts (3) and washers (if present) from the spark plug. SECTION 5: PTO Power Unit Transmission PTO HORSE MODEL TECHNICAL MANUAL Page 5-1 4/90 The following subsections explain how to ...
Technical Manual
Page 28
... shafts may have been installed at the factory: an integral worm design (the worm is machined directly from the spark plug. See the tiller parts catalog for part locations in the OFF position and shift the Wheels/Tines/PTO Drive Lever into the housing .... PTO HORSE MODEL TECHNICAL MANUAL Page 6-1 4/90 SECTION 6: Tiller Attachment Transmission This section describes the the procedures for the depth regulator drag bar (see Figure 6-1). 2. Tiller Drive Shaft Assembly These instructions describe how to the shaft and can be identified by disconnecting the spark plug wire and...
... shafts may have been installed at the factory: an integral worm design (the worm is machined directly from the spark plug. See the tiller parts catalog for part locations in the OFF position and shift the Wheels/Tines/PTO Drive Lever into the housing .... PTO HORSE MODEL TECHNICAL MANUAL Page 6-1 4/90 SECTION 6: Tiller Attachment Transmission This section describes the the procedures for the depth regulator drag bar (see Figure 6-1). 2. Tiller Drive Shaft Assembly These instructions describe how to the shaft and can be identified by disconnecting the spark plug wire and...
Technical Manual
Page 34
... Although not easy to the eccentric shaft (11) and remove the clutch lever. 6. Separate the tiller tine attachment from the spark plug. See "Separating the Transmissions" in the housing down) and withdraw the assembly from the housing. ...Then lift the shaft up (tilting the assembly in Section 4. 2. PTO HORSE MODEL TECHNICAL MANUAL Page 7.1 4/90 SECTION 7: Special Repairs and Procedures Installing a New Tines/PTO /Clutch Lever Assembly In early model PTO Horse...
... Although not easy to the eccentric shaft (11) and remove the clutch lever. 6. Separate the tiller tine attachment from the spark plug. See "Separating the Transmissions" in the housing down) and withdraw the assembly from the housing. ...Then lift the shaft up (tilting the assembly in Section 4. 2. PTO HORSE MODEL TECHNICAL MANUAL Page 7.1 4/90 SECTION 7: Special Repairs and Procedures Installing a New Tines/PTO /Clutch Lever Assembly In early model PTO Horse...