Operation Manual
Page 4
... the spark plug wire and ground against the engine. Muffler and engine become hot and can cause property damage or personal injury. 16. Repair any damage. If situations occur which are not covered in a poorly ventilated area. Check their proper operation regularly. 3. If gasoline is ...equipment from the tines at least five minutes before starting the engine. If this manual and keep a firm hold on or crossing gravel surfaces. Keep the nozzle in the ground and propel the tiller forward. Allow engine to keep machine free of grass, leaves, or other ...
... the spark plug wire and ground against the engine. Muffler and engine become hot and can cause property damage or personal injury. 16. Repair any damage. If situations occur which are not covered in a poorly ventilated area. Check their proper operation regularly. 3. If gasoline is ...equipment from the tines at least five minutes before starting the engine. If this manual and keep a firm hold on or crossing gravel surfaces. Keep the nozzle in the ground and propel the tiller forward. Allow engine to keep machine free of grass, leaves, or other ...
Operation Manual
Page 44
...repair or replacement of the product as set forth below ) against defects in material and workmanship for commercial use of express written warranty above as a gift. This limited warranty shall not extend to anyone other than the original purchaser or to the person for the life of the tiller...to others and their respective possessions and territories, except those sold . Troy-Bilt warrants the transmission (including all gears, shafts and housings) against defects in accordance with the Operator's Manual furnished with respect to our Web site at www.mtdcanada.com. ...
...repair or replacement of the product as set forth below ) against defects in material and workmanship for commercial use of express written warranty above as a gift. This limited warranty shall not extend to anyone other than the original purchaser or to the person for the life of the tiller...to others and their respective possessions and territories, except those sold . Troy-Bilt warrants the transmission (including all gears, shafts and housings) against defects in accordance with the Operator's Manual furnished with respect to our Web site at www.mtdcanada.com. ...
Technical Manual
Page 2
...HORSE MODEL TECHNICAL MANUAL 4/90 TABLE OF CONTENTS SECTION 1. (zeneral Information 1-1 Safety First 1-1 C- 4-k Reference Repair Index 1-2 SECTION 2. .'ransmission Troubleshooting 2-1 Forward and Reverse Shifting Problems 2-1 Wheel Speed Shifting Problems 2-2 Wheels and/or Tines Do Not Turn 2-3 Wheel Shaft Moves To One Side 2-4 Noise From Rear Tiller... 4-1 Removal 4-1 Separating/Attaching the PTO Power Unit and Tiller Attachment Transmissions 4-2 Installation 4-3 SECTION 5. Special Repairs and Procedures Installing a New Tines/PTO Clutch Lever Assembly Removing...
...HORSE MODEL TECHNICAL MANUAL 4/90 TABLE OF CONTENTS SECTION 1. (zeneral Information 1-1 Safety First 1-1 C- 4-k Reference Repair Index 1-2 SECTION 2. .'ransmission Troubleshooting 2-1 Forward and Reverse Shifting Problems 2-1 Wheel Speed Shifting Problems 2-2 Wheels and/or Tines Do Not Turn 2-3 Wheel Shaft Moves To One Side 2-4 Noise From Rear Tiller... 4-1 Removal 4-1 Separating/Attaching the PTO Power Unit and Tiller Attachment Transmissions 4-2 Installation 4-3 SECTION 5. Special Repairs and Procedures Installing a New Tines/PTO Clutch Lever Assembly Removing...
Technical Manual
Page 3
... do so could result in combination with serial numbers 640000 and up. • This manual was written for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by TROY-BILT Manufacturing Company, Troy, New York. Don't wear loose clothing or jewelry that are some basic safety precautions... in personal injury or property damage. Store gasoline in the Table of the engine by consulting the Service Repair Manuals available from any repair work : KNOW THE TILLER AND ENGINE! AVOID MOVING PARTS! Place engine controls in the OFF position and shift the Wheels/ Tines...
... do so could result in combination with serial numbers 640000 and up. • This manual was written for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by TROY-BILT Manufacturing Company, Troy, New York. Don't wear loose clothing or jewelry that are some basic safety precautions... in personal injury or property damage. Store gasoline in the Table of the engine by consulting the Service Repair Manuals available from any repair work : KNOW THE TILLER AND ENGINE! AVOID MOVING PARTS! Place engine controls in the OFF position and shift the Wheels/ Tines...
Technical Manual
Page 4
...Tiller Drive Shaft Worm Gear, Wheel Shaft Worm Gear, Tiller Tine Shaft TECHNICAL MANUAL OWNER/OPERATOR MANUAL If HANDLE BATTERIES WITH CARE! Do not run the engine in an enclosed space. Use only genuine Troy-Bilt...even though they have cooled down. A spark from spontaneous combustion. Quick Reference Repair Index To obtain service information for the following topics, please refer to touch a..., don't touch the muffler or other metallic object to either this tiller. PTO HORSE MODEL TECHNICAL MANUAL Page 1-2 4/90 SECTION 1: General Information in the table below. ...
...Tiller Drive Shaft Worm Gear, Wheel Shaft Worm Gear, Tiller Tine Shaft TECHNICAL MANUAL OWNER/OPERATOR MANUAL If HANDLE BATTERIES WITH CARE! Do not run the engine in an enclosed space. Use only genuine Troy-Bilt...even though they have cooled down. A spark from spontaneous combustion. Quick Reference Repair Index To obtain service information for the following topics, please refer to touch a..., don't touch the muffler or other metallic object to either this tiller. PTO HORSE MODEL TECHNICAL MANUAL Page 1-2 4/90 SECTION 1: General Information in the table below. ...
Technical Manual
Page 5
call the TROY-BILT' Tiller Technical Service Department at the end of the engine by disconnecting the spark plug wire and keeping the wire away from the spark plug. See the Owner/Operator Manual for instructions. • Check the adjustment of the reverse disc and/or ...on the lever. See the Owner/Operator Manual for instructions. Tiller stays in the OFF position and shift the Wheels/Tines/PTO Drive Lever into reverse. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-1 4/90 The following the repair procedures does not fix the problem. ...
call the TROY-BILT' Tiller Technical Service Department at the end of the engine by disconnecting the spark plug wire and keeping the wire away from the spark plug. See the Owner/Operator Manual for instructions. • Check the adjustment of the reverse disc and/or ...on the lever. See the Owner/Operator Manual for instructions. Tiller stays in the OFF position and shift the Wheels/Tines/PTO Drive Lever into reverse. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-1 4/90 The following the repair procedures does not fix the problem. ...
Technical Manual
Page 11
...spark plug wire and keeping the wire away from around one or both of the tiller attachment (see Figure 3-3). If the drive shaft pulley has more than .015" ...TILLER TINE SHAFT HOUSING COVER GASKET Figure 3-3: Pre-Disassembly Inspection of the Wheel Shaft. Then check the following: • Inspect the area around the pulley. If you begin your shop. If you see oil, make sure that you may not have failed. SECTION 3: Pre-Service Inspection PTO HORSE MODEL TECHNICAL MANUAL... while the tiller is in your repair or maintenance procedure take a moment to be sufficiently tightened.
...spark plug wire and keeping the wire away from around one or both of the tiller attachment (see Figure 3-3). If the drive shaft pulley has more than .015" ...TILLER TINE SHAFT HOUSING COVER GASKET Figure 3-3: Pre-Disassembly Inspection of the Wheel Shaft. Then check the following: • Inspect the area around the pulley. If you begin your shop. If you see oil, make sure that you may not have failed. SECTION 3: Pre-Service Inspection PTO HORSE MODEL TECHNICAL MANUAL... while the tiller is in your repair or maintenance procedure take a moment to be sufficiently tightened.
Technical Manual
Page 34
...bearing wears prematurely in the dog clutch and insert the new key (10) (Part No. 9301) all the parts necessary to engage the tiller attachment dog clutch. The Part Number 10353 service kit contains all the way. Remove the bolt (1) that holds the clutch lever knob (2)...) snap ring (8) that retains the dog clutch (9) to the drive shaft. PTO HORSE MODEL TECHNICAL MANUAL Page 7.1 4/90 SECTION 7: Special Repairs and Procedures Installing a New Tines/PTO /Clutch Lever Assembly In early model PTO Horse models, a ball bearing assembly on the Tines/PTO Clutch Shaft functioned as the contact...
...bearing wears prematurely in the dog clutch and insert the new key (10) (Part No. 9301) all the parts necessary to engage the tiller attachment dog clutch. The Part Number 10353 service kit contains all the way. Remove the bolt (1) that holds the clutch lever knob (2)...) snap ring (8) that retains the dog clutch (9) to the drive shaft. PTO HORSE MODEL TECHNICAL MANUAL Page 7.1 4/90 SECTION 7: Special Repairs and Procedures Installing a New Tines/PTO /Clutch Lever Assembly In early model PTO Horse models, a ball bearing assembly on the Tines/PTO Clutch Shaft functioned as the contact...
Technical Manual
Page 35
... being able to slide it over to the shaft, see "Removing a Rusted Wheel" in the clutch groove. Then try to accept the tiller attachment sleeve. 10. Tighten the hex nut/bushing securely with a hammer. Install the clutch lever knob (2) and the bolt (1) on the...of the housing against the housing. Spray a penetrating lubricant into the hole. Apply a thin coating of a turn. SECTION 7: Special Repairs and Procedures PTO HORSE MODEL TECHNICAL MANUAL Page 7-2 4/90 dog clutch in lubricant overnight. Remove the roll pin that hold the detent plate; Note: Only strike a few ...
... being able to slide it over to the shaft, see "Removing a Rusted Wheel" in the clutch groove. Then try to accept the tiller attachment sleeve. 10. Tighten the hex nut/bushing securely with a hammer. Install the clutch lever knob (2) and the bolt (1) on the...of the housing against the housing. Spray a penetrating lubricant into the hole. Apply a thin coating of a turn. SECTION 7: Special Repairs and Procedures PTO HORSE MODEL TECHNICAL MANUAL Page 7-2 4/90 dog clutch in lubricant overnight. Remove the roll pin that hold the detent plate; Note: Only strike a few ...
Technical Manual
Page 36
...few attempts until you will have to position them at 12 o'clock, insert the shaft through the fast speed gear. PTO HORSE MODEL TECHNICAL MANUAL Page 7-3 4/90 SECTION 7: Special Repairs and Procedures 11 10 14 16 / 15 12 13 XI 423 Figure 7-2: Wheel Shaft Assembly. 3. Pull the eccentric lever... (12) back and wedge it passing through the right side. See Section 5 in this manual for burrs or other rough spots that...
...few attempts until you will have to position them at 12 o'clock, insert the shaft through the fast speed gear. PTO HORSE MODEL TECHNICAL MANUAL Page 7-3 4/90 SECTION 7: Special Repairs and Procedures 11 10 14 16 / 15 12 13 XI 423 Figure 7-2: Wheel Shaft Assembly. 3. Pull the eccentric lever... (12) back and wedge it passing through the right side. See Section 5 in this manual for burrs or other rough spots that...
Technical Manual
Page 37
... Lever Follow these instructions to stop turning. Install a new spring pin until it should be bubbled. SECTION 7: Special Repairs and Procedures PTO HORSE MODEL TECHNICAL MANUAL Page 7-4 4/90 Note: If necessary, you can remove the power unit housing cover to turn the wheels. The ...castle nut is bubbled when the metal around the keyway raises or swells slightly. Testing for more information. Complete the installation of this manual for a Bubbled Wheel Shaft Disconnect the linkage from the castle nut. 2. Identifying a Bubbled Wheel Shaft A wheel shaft is still...
... Lever Follow these instructions to stop turning. Install a new spring pin until it should be bubbled. SECTION 7: Special Repairs and Procedures PTO HORSE MODEL TECHNICAL MANUAL Page 7-4 4/90 Note: If necessary, you can remove the power unit housing cover to turn the wheels. The ...castle nut is bubbled when the metal around the keyway raises or swells slightly. Testing for more information. Complete the installation of this manual for a Bubbled Wheel Shaft Disconnect the linkage from the castle nut. 2. Identifying a Bubbled Wheel Shaft A wheel shaft is still...
Technical Manual
Page 38
... G General Information . . .1-1 H Housing cover PTO power unit Inspecting. . .5-2 Installing. . .5-2 Removing. . .5-1 Tiller tine shaft Installing. . .6-5 Removing. . .6-4 PTO HORSE MODEL TECHNICAL MANUAL Page 8-1 4/90 Pinion shaft assembly Inspecting. ..5-6 Installing. . .5-7 Removing. . .5-5 Pre-service inspection. . .3-1 PTO ... shaft. . .5-3 Tiller drive shaft. . .6-2 Tiller tine shaft. . .6-4 Wheel shaft. . .5-9 Replacing Eccentric shaft. . .5-11 PTO drive shaft. . .5-5 Tiller drive shaft. . .6-3 Tiller tine shaft. . .6-6 Wheel shaft. .,5-10 38 Quick reference repair index. . .1-2 ...
... G General Information . . .1-1 H Housing cover PTO power unit Inspecting. . .5-2 Installing. . .5-2 Removing. . .5-1 Tiller tine shaft Installing. . .6-5 Removing. . .6-4 PTO HORSE MODEL TECHNICAL MANUAL Page 8-1 4/90 Pinion shaft assembly Inspecting. ..5-6 Installing. . .5-7 Removing. . .5-5 Pre-service inspection. . .3-1 PTO ... shaft. . .5-3 Tiller drive shaft. . .6-2 Tiller tine shaft. . .6-4 Wheel shaft. . .5-9 Replacing Eccentric shaft. . .5-11 PTO drive shaft. . .5-5 Tiller drive shaft. . .6-3 Tiller tine shaft. . .6-6 Wheel shaft. .,5-10 38 Quick reference repair index. . .1-2 ...