Operation Manual
Page 1
Horse/Big Red WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. 769-07754 (December 13, 2011 Printed In USA TROY-BILT LLC, P.O. Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual Rear-Tine Tiller -
Horse/Big Red WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. 769-07754 (December 13, 2011 Printed In USA TROY-BILT LLC, P.O. Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual Rear-Tine Tiller -
Operation Manual
Page 2
..., or maintenance of this machine, you have difficulty assembling this manual is responsible for purchasing a Troy-Bilt Garden Tiller. Throughout this manual, all references to right and left side of Contents Safe Operation Practices 3 Assembly & Set-Up 7 Controls & Features 13 Operation 14 Maintenance & Adjustments 26 Service 38 Troubleshooting 41 Replacement Parts 42 Warranty Back Cover Record...
..., or maintenance of this machine, you have difficulty assembling this manual is responsible for purchasing a Troy-Bilt Garden Tiller. Throughout this manual, all references to right and left side of Contents Safe Operation Practices 3 Assembly & Set-Up 7 Controls & Features 13 Operation 14 Maintenance & Adjustments 26 Service 38 Troubleshooting 41 Replacement Parts 42 Warranty Back Cover Record...
Operation Manual
Page 4
...tines and all shields, guards, and safety devices in the ground and propel the tiller forward. Inspect thoroughly for hidden hazards or traffic. Keep all moving parts have stopped. Follow this manual for assistance and the name of this machine without good visibility or light. Extinguish ... bars and do so can cause property damage or personal injury. 16. Keep the nozzle in reverse or pulling machine towards you nearest servicing dealer.. Be careful when tilling in a poorly ventilated area. Do not carry passengers. 7. Always be stored for any fuel soaked debris...
...tines and all shields, guards, and safety devices in the ground and propel the tiller forward. Inspect thoroughly for hidden hazards or traffic. Keep all moving parts have stopped. Follow this manual for assistance and the name of this machine without good visibility or light. Extinguish ... bars and do so can cause property damage or personal injury. 16. Keep the nozzle in reverse or pulling machine towards you nearest servicing dealer.. Be careful when tilling in a poorly ventilated area. Do not carry passengers. 7. Always be stored for any fuel soaked debris...
Operation Manual
Page 7
...the Troy-Bilt Technical Service Department if any of the control cables on either side of the base, with the nut, but do so in this condition occurs. 4. Place the handlebar ends on the tiller. 1. The interlock wires may gently move the wires aside if this manual. ...Screw, #10-32 x 1⁄2 (1) • The following parts (electric start the engine until instructed to one of Carton • One Tiller • One Hardware Pack • One Engine Operator's Manual • One Handlebar Support • One Wheels/Tines PTO Lever • One Handlebar Assembly • One Operator...
...the Troy-Bilt Technical Service Department if any of the control cables on either side of the base, with the nut, but do so in this condition occurs. 4. Place the handlebar ends on the tiller. 1. The interlock wires may gently move the wires aside if this manual. ...Screw, #10-32 x 1⁄2 (1) • The following parts (electric start the engine until instructed to one of Carton • One Tiller • One Hardware Pack • One Engine Operator's Manual • One Handlebar Support • One Wheels/Tines PTO Lever • One Handlebar Assembly • One Operator...
Operation Manual
Page 11
...! Before installing the battery and its hold-down clamp, insert the plastic wire harness receptacle into service after battery is covered with a clear protective coating, peel it off. Tighten the screw securely...or using battery in the throttle lever bracket and into the keyswitch until you complete this manual for a minimum of the bracket, thread a pan head screw through the handlebar and ... Route the cable below the battery, on the top of the keyswitch located on electric start tillers. Securely tighten both the flanged lock nut and the curved head screw. 6. Loop each tie...
...! Before installing the battery and its hold-down clamp, insert the plastic wire harness receptacle into service after battery is covered with a clear protective coating, peel it off. Tighten the screw securely...or using battery in the throttle lever bracket and into the keyswitch until you complete this manual for a minimum of the bracket, thread a pan head screw through the handlebar and ... Route the cable below the battery, on the top of the keyswitch located on electric start tillers. Securely tighten both the flanged lock nut and the curved head screw. 6. Loop each tie...
Operation Manual
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...20 Damage: Do not touch the positive battery terminal pounds per square inch. and secure with your tiller. However, be overinflated. Assembly & Set-Up Never bring a gas can Service the engine with gear oil at this is correct. could cause a short circuit leading to an ...explosion of the engine. 4. Slide the black rubber boot completely over the battery post and cable connector. Gasoline is hot or running. 5. A short circuit Engine Operator's Manual packed...
...20 Damage: Do not touch the positive battery terminal pounds per square inch. and secure with your tiller. However, be overinflated. Assembly & Set-Up Never bring a gas can Service the engine with gear oil at this is correct. could cause a short circuit leading to an ...explosion of the engine. 4. Slide the black rubber boot completely over the battery post and cable connector. Gasoline is hot or running. 5. A short circuit Engine Operator's Manual packed...
Operation Manual
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...instructions. Be sure to ON. Check Engine Cooling System. Check the engine oil level. Check the safety guards. Figure 4-1 7. Service as instructed in this manual. Select High/Low Belt Speed range. 4. Never run the engine indoors or in this , lift up on this lever. Move... engine throttle lever away from moving. Read the Safe Operation Practices and Features & Controls sections in the separate Engine Operator's Manual. Check the tiller for more than a few seconds. 1. Engine exhaust contains carbon monoxide, an odorless and deadly switch to roll the wheels while ...
...instructions. Be sure to ON. Check Engine Cooling System. Check the engine oil level. Check the safety guards. Figure 4-1 7. Service as instructed in this manual. Select High/Low Belt Speed range. 4. Never run the engine indoors or in this , lift up on this lever. Move... engine throttle lever away from moving. Read the Safe Operation Practices and Features & Controls sections in the separate Engine Operator's Manual. Check the tiller for more than a few seconds. 1. Engine exhaust contains carbon monoxide, an odorless and deadly switch to roll the wheels while ...
Operation Manual
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... Interlock Safety System is in the Maintenance & Adjustments section. When practicing, set the Depth Regulator Lever to a desired depth. 4. Tiller damage may have to start an electric start models, turn the keyswitch to the RUN position. To stop the engine. Remove the key.... If the system malfunctions, immediately contact your local authorized dealer or the TROYBILT Technical Service Department for safekeeping. Then on the engine. Have it under a load. 4. See the Engine Operator's Manual. Use winter blend gasoline. 3. With the engine running, move the Wheels/Tines/PTO...
... Interlock Safety System is in the Maintenance & Adjustments section. When practicing, set the Depth Regulator Lever to a desired depth. 4. Tiller damage may have to start an electric start models, turn the keyswitch to the RUN position. To stop the engine. Remove the key.... If the system malfunctions, immediately contact your local authorized dealer or the TROYBILT Technical Service Department for safekeeping. Then on the engine. Have it under a load. 4. See the Engine Operator's Manual. Use winter blend gasoline. 3. With the engine running, move the Wheels/Tines/PTO...
Operation Manual
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Interlock Safety System FWD. Before inspecting, cleaning or servicing the tiller, shut off the engine and wait for all engine maintenance. 26 to follow these instructions can result in serious personal injury or property damage.... P P P Every 10 Hours P P P P Every 25 Hours P Every 30 Hours Refer to Engine Manual P P PP P P P WARNING! Check Wire Condition/Connections Check Electrical Connections Recharge Battery Check Drive Belt Tension Check Nuts and Bolts Clean Tiller Tine Shaft Lubricate Tiller Check Gear Oil Lever in Both Transmissions Check Bolo Tines for Wear Check Reverse...
Interlock Safety System FWD. Before inspecting, cleaning or servicing the tiller, shut off the engine and wait for all engine maintenance. 26 to follow these instructions can result in serious personal injury or property damage.... P P P Every 10 Hours P P P P Every 25 Hours P Every 30 Hours Refer to Engine Manual P P PP P P P WARNING! Check Wire Condition/Connections Check Electrical Connections Recharge Battery Check Drive Belt Tension Check Nuts and Bolts Clean Tiller Tine Shaft Lubricate Tiller Check Gear Oil Lever in Both Transmissions Check Bolo Tines for Wear Check Reverse...
Operation Manual
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... is designed to prevent the reverse disc from the disc. Moving the adjustment bolt upward will also solve the problem of a tiller that the linkages for big cracks or missing chunks of rubber from making contact with grease. NOTE: Extend the life of the... Checking and Adjusting the Reverse Disc 1. Maintenance & Adjustments 35 Place Wheels/Tines/PTO Drive Lever in this manual for continuous or sustained reverse operation. See the Service section of the reverse adjustment bolt. Checking and Adjusting the Reverse Drive System When the Wheels/Tines/PTO Drive...
... is designed to prevent the reverse disc from the disc. Moving the adjustment bolt upward will also solve the problem of a tiller that the linkages for big cracks or missing chunks of rubber from making contact with grease. NOTE: Extend the life of the... Checking and Adjusting the Reverse Disc 1. Maintenance & Adjustments 35 Place Wheels/Tines/PTO Drive Lever in this manual for continuous or sustained reverse operation. See the Service section of the reverse adjustment bolt. Checking and Adjusting the Reverse Drive System When the Wheels/Tines/PTO Drive...
Operation Manual
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... Ignition System Your engine is felt - It does not have not corrected an improperly working reverse drive, contact an authorized dealer or the TROYBILT Technical Service Department for specific adjustment instructions. Store the battery in a clean, dry area. 8. Do not exceed a 3⁄4 turn . See Fig. 6-...of the plunger retaining bolt. Then hold the reverse adjustment bolt steady with your engine manual literature. 4. Check the gap with fresh motor oil. 5. Off-Season Storage When your tiller will not be resting squarely on the bottom of the engine mount tab should be ...
... Ignition System Your engine is felt - It does not have not corrected an improperly working reverse drive, contact an authorized dealer or the TROYBILT Technical Service Department for specific adjustment instructions. Store the battery in a clean, dry area. 8. Do not exceed a 3⁄4 turn . See Fig. 6-...of the plunger retaining bolt. Then hold the reverse adjustment bolt steady with your engine manual literature. 4. Check the gap with fresh motor oil. 5. Off-Season Storage When your tiller will not be resting squarely on the bottom of the engine mount tab should be ...
Operation Manual
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... this product against defects in material and workmanship for the life of the tiller, to the original purchaser only, commencing on the date of original purchase or lease. Troy-Bilt warrants attachments for this warranty provide the sole and exclusive remedy arising from..., 1-330-558-7220 or log on to you may carry a separate manufacturer's warranty. c. "Troy-Bilt" warrants this manual will , at P.O. Attachments include, but are not genuine Troy-Bilt parts. b. Service completed by any person or entity, including a dealer or retailer, with respect to new merchandise purchased...
... this product against defects in material and workmanship for the life of the tiller, to the original purchaser only, commencing on the date of original purchase or lease. Troy-Bilt warrants attachments for this warranty provide the sole and exclusive remedy arising from..., 1-330-558-7220 or log on to you may carry a separate manufacturer's warranty. c. "Troy-Bilt" warrants this manual will , at P.O. Attachments include, but are not genuine Troy-Bilt parts. b. Service completed by any person or entity, including a dealer or retailer, with respect to new merchandise purchased...
Technical Manual
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...HORSE MODEL TECHNICAL MANUAL 4/90 TABLE OF CONTENTS SECTION 1. (zeneral Information 1-1 Safety First 1-1 C- 4-k Reference Repair Index 1-2 SECTION 2. .'ransmission Troubleshooting 2-1 Forward and Reverse Shifting Problems 2-1 Wheel Speed Shifting Problems 2-2 Wheels and/or Tines Do Not Turn 2-3 Wheel Shaft Moves To One Side 2-4 Noise From Rear Tiller... 7-4 7-4 8-1 a Servicing the Tiller Attachment Transmission Tiller Drive Shaft Assembly Removal Inspection Installation Tiller Tine Shaft Assembly Removal Inspection Installation SECTION 7. Servicing the PTO Power Unit ...
...HORSE MODEL TECHNICAL MANUAL 4/90 TABLE OF CONTENTS SECTION 1. (zeneral Information 1-1 Safety First 1-1 C- 4-k Reference Repair Index 1-2 SECTION 2. .'ransmission Troubleshooting 2-1 Forward and Reverse Shifting Problems 2-1 Wheel Speed Shifting Problems 2-2 Wheels and/or Tines Do Not Turn 2-3 Wheel Shaft Moves To One Side 2-4 Noise From Rear Tiller... 7-4 7-4 8-1 a Servicing the Tiller Attachment Transmission Tiller Drive Shaft Assembly Removal Inspection Installation Tiller Tine Shaft Assembly Removal Inspection Installation SECTION 7. Servicing the PTO Power Unit ...
Technical Manual
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... Repair Index" in this section for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by TROY-BILT Manufacturing Company, Troy, New York. Read and follow all times when doing repair work . • This manual is highly flammable and explosive and should be used by professional service technicians who have any questions concerning the information contained...
... Repair Index" in this section for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by TROY-BILT Manufacturing Company, Troy, New York. Read and follow all times when doing repair work . • This manual is highly flammable and explosive and should be used by professional service technicians who have any questions concerning the information contained...
Technical Manual
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...Manual or the Owner/Operator Manual...deadly poison. HANDLE PARTS CAREFULLY! Use only genuine Troy-Bilt replacement parts. Batteries contain sulfuric acid that is grounded... Cap, Tiller Attachment Bearings, Drive Shaft Bearings, Tiller Drive Shaft Bearings, Tiller Tine Shaft...Tiller Attachment Dog Clutch, PTO Power Unit Drive Shaft, PTO Power Unit Drive Shaft, Tiller...Tiller Drive Shaft Worm Gear, Wheel Shaft Worm Gear, Tiller Tine Shaft TECHNICAL MANUAL OWNER/OPERATOR MANUAL If PTO HORSE MODEL TECHNICAL MANUAL... continued use care to either this tiller. After running the engine, don't...
...Manual or the Owner/Operator Manual...deadly poison. HANDLE PARTS CAREFULLY! Use only genuine Troy-Bilt replacement parts. Batteries contain sulfuric acid that is grounded... Cap, Tiller Attachment Bearings, Drive Shaft Bearings, Tiller Drive Shaft Bearings, Tiller Tine Shaft...Tiller Attachment Dog Clutch, PTO Power Unit Drive Shaft, PTO Power Unit Drive Shaft, Tiller...Tiller Drive Shaft Worm Gear, Wheel Shaft Worm Gear, Tiller Tine Shaft TECHNICAL MANUAL OWNER/OPERATOR MANUAL If PTO HORSE MODEL TECHNICAL MANUAL... continued use care to either this tiller. After running the engine, don't...
Technical Manual
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...motor mount bars, belt adjustment block, and linkages on the drive belt. See the Owner/Operator Manual for instructions. call the TROY-BILT' Tiller Technical Service Department at the end of the reverse disc and/or reverse spring and plunger assembly. See the Owner/... experienced with possible remedies. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-1 4/90 The following the repair procedures does not fix the problem. See the Owner/Operator Manual for instructions. Tiller stays in reverse when the Wheels/Tines/PTO Lever is...
...motor mount bars, belt adjustment block, and linkages on the drive belt. See the Owner/Operator Manual for instructions. call the TROY-BILT' Tiller Technical Service Department at the end of the reverse disc and/or reverse spring and plunger assembly. See the Owner/... experienced with possible remedies. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-1 4/90 The following the repair procedures does not fix the problem. See the Owner/Operator Manual for instructions. Tiller stays in reverse when the Wheels/Tines/PTO Lever is...
Technical Manual
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... instructions. • If the transmission has been in service for proper adjustment. If the transmission is fully seated. Wheels and tines turn on the Tines/PTO Clutch; See the Owner/Operator Manual for instructions. • Check if the mounting bolt for "Wheel and tines won't turn ...may be worn and unable to mesh with the tiller drive shaft worm. • Inspect the keys that hold the tine holders to the tine shaft; Remedy • Check for "Tines turn but the wheels do not. PTO HORSE MODEL TECHNICAL MANUAL Page 2-4 4/90 SECTION 2: Transmission Troubleshooting Wheels and...
... instructions. • If the transmission has been in service for proper adjustment. If the transmission is fully seated. Wheels and tines turn on the Tines/PTO Clutch; See the Owner/Operator Manual for instructions. • Check if the mounting bolt for "Wheel and tines won't turn ...may be worn and unable to mesh with the tiller drive shaft worm. • Inspect the keys that hold the tine holders to the tine shaft; Remedy • Check for "Tines turn but the wheels do not. PTO HORSE MODEL TECHNICAL MANUAL Page 2-4 4/90 SECTION 2: Transmission Troubleshooting Wheels and...
Technical Manual
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... location: ■ Inspect for corrosion, pitting, or scoring. ■ Use emery cloth to remove any minor defects. ■ Replace the tiller tine shaft if necessary. • Check for corrosion, pitting, or scoring. ■ Use emery cloth to remove any worn or damaged gaskets... bore. Contact the TROY-BILT Technical Service Department for excessive play in the housing cover. If the leak is worn or damaged. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-5 4/90 Oil Leaks Symptom Oil leaks from the rear of the tiller attachment housing. Oil ...
... location: ■ Inspect for corrosion, pitting, or scoring. ■ Use emery cloth to remove any minor defects. ■ Replace the tiller tine shaft if necessary. • Check for corrosion, pitting, or scoring. ■ Use emery cloth to remove any worn or damaged gaskets... bore. Contact the TROY-BILT Technical Service Department for excessive play in the housing cover. If the leak is worn or damaged. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-5 4/90 Oil Leaks Symptom Oil leaks from the rear of the tiller attachment housing. Oil ...
Technical Manual
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... have failed; If you suspect an oil leak from around the pulley. b. c. If you see Figure 3-3). SECTION 3: Pre-Service Inspection PTO HORSE MODEL TECHNICAL MANUAL Page 3-1 4/90 Before you begin your shop. Inspect the wheel shaft for oil leaks around the pulley, inspect the following transmission...rings has become dislodged from the snap ring groove(s). • If oil is an oil relief point. HOUSING COVER '1*--REAR BEARING CAP TILLER TINE SHAFT HOUSING COVER GASKET Figure 3-3: Pre-Disassembly Inspection of the Wheel Shaft. In doing so, you may need to be shimmed....
... have failed; If you suspect an oil leak from around the pulley. b. c. If you see Figure 3-3). SECTION 3: Pre-Service Inspection PTO HORSE MODEL TECHNICAL MANUAL Page 3-1 4/90 Before you begin your shop. Inspect the wheel shaft for oil leaks around the pulley, inspect the following transmission...rings has become dislodged from the snap ring groove(s). • If oil is an oil relief point. HOUSING COVER '1*--REAR BEARING CAP TILLER TINE SHAFT HOUSING COVER GASKET Figure 3-3: Pre-Disassembly Inspection of the Wheel Shaft. In doing so, you may need to be shimmed....
Technical Manual
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...c. PTO Power Unit and Tiller Attachment Drive Shaft Connection - The bolts holding the rear bearing cap may not be worn or the bolts may have been coated with non-hardening gasket sealer. b. PTO HORSE MODEL TECHNICAL MANUAL Page 3-2 4/90 SECTION 3: Pre-Service Inspection a. The rear bearing... cap gasket may not have failed. • Inspect the left side of this manual (see an oil leak, inspect the following: a.
...c. PTO Power Unit and Tiller Attachment Drive Shaft Connection - The bolts holding the rear bearing cap may not be worn or the bolts may have been coated with non-hardening gasket sealer. b. PTO HORSE MODEL TECHNICAL MANUAL Page 3-2 4/90 SECTION 3: Pre-Service Inspection a. The rear bearing... cap gasket may not have failed. • Inspect the left side of this manual (see an oil leak, inspect the following: a.