User Guide
Page 48
The temperature of the fuser varies according to link or unlink it. Only trays with the same custom names assigned will link. 1 Do one of the following : • If the ...
The temperature of the fuser varies according to link or unlink it. Only trays with the same custom names assigned will link. 1 Do one of the following : • If the ...
User Guide
Page 50
... quality issues. Always use paper between 150-250 Sheffield points produces the best print quality. Condition paper before printing by the temperature in the printer fuser • Preprinted papers that require a registration (the precise print location on these forms. • Coated papers (erasable bond), synthetic papers, thermal papers • Rough-edged...
... quality issues. Always use paper between 150-250 Sheffield points produces the best print quality. Condition paper before printing by the temperature in the printer fuser • Preprinted papers that require a registration (the precise print location on these forms. • Coated papers (erasable bond), synthetic papers, thermal papers • Rough-edged...
Service Manual
Page 3
... 2-45 Service checks 2-46 Controller board service check 2-46 Cooling fan service check 2-47 Cover interlock switch service check 2-47 Dead machine service check 2-48 Fuser service check 2-48 LVPS/HVPS service check 2-49 Main motor service check 2-49 Operator panel service check 2-50 Paper feed service checks 2-50 Table of...
... 2-45 Service checks 2-46 Controller board service check 2-46 Cooling fan service check 2-47 Cover interlock switch service check 2-47 Dead machine service check 2-48 Fuser service check 2-48 LVPS/HVPS service check 2-49 Main motor service check 2-49 Operator panel service check 2-50 Paper feed service checks 2-50 Table of...
Service Manual
Page 4
... 4-6 Cover open sensor 4-8 Door mount removal 4-9 Duplex removal 4-11 Duplex/main motor gear drive interface removal 4-13 Fan removal 4-16 Front access door removal 4-17 Fuser removal 4-20 Left side cover removal 4-23 Lower front cover removal 4-25 LVPS/HVPS removal 4-26 Main motor gear drive removal 4-29 Manual feed clutch...-sheet tray 2) removal 4-56 Wear strip (550-sheet tray 2) removal 4-57 Locations and connections 5-1 Locations 5-1 Front view 5-1 Rear view 5-1 Controller board connector pin values 5-2 iv Lexmark™ E260d, E260dn
... 4-6 Cover open sensor 4-8 Door mount removal 4-9 Duplex removal 4-11 Duplex/main motor gear drive interface removal 4-13 Fan removal 4-16 Front access door removal 4-17 Fuser removal 4-20 Left side cover removal 4-23 Lower front cover removal 4-25 LVPS/HVPS removal 4-26 Main motor gear drive removal 4-29 Manual feed clutch...-sheet tray 2) removal 4-56 Wear strip (550-sheet tray 2) removal 4-57 Locations and connections 5-1 Locations 5-1 Front view 5-1 Rear view 5-1 Controller board connector pin values 5-2 iv Lexmark™ E260d, E260dn
Service Manual
Page 23
Tips on preventing jams Paper path 4513-220, -230 A Paper path B Manual feed sensor C Upper end feed rolls D Input sensor E Transfer roll F Fuser G Fuser exit rolls H Fuser exit sensor I Exit rolls J Exit sensor K Duplex unit L Duplex sensor M Auto compensator A-B 125.3 B-C 9.0 C-D 59.8 D-E 44.9 E-F 112.7 F-G 21.4 G-H 114.8 H-I 7.5 I-J 17.0 I-K 211.7 K-L 93.4 L-M 8.4 M-B 177.2 General information 1-7
Tips on preventing jams Paper path 4513-220, -230 A Paper path B Manual feed sensor C Upper end feed rolls D Input sensor E Transfer roll F Fuser G Fuser exit rolls H Fuser exit sensor I Exit rolls J Exit sensor K Duplex unit L Duplex sensor M Auto compensator A-B 125.3 B-C 9.0 C-D 59.8 D-E 44.9 E-F 112.7 F-G 21.4 G-H 114.8 H-I 7.5 I-J 17.0 I-K 211.7 K-L 93.4 L-M 8.4 M-B 177.2 General information 1-7
Service Manual
Page 28
... up to temperature (5-20 additional seconds, depending on the initial temperature of the fuser) and then stays on and off sequentially. 3. See "Common primary light patterns" on page 2-4 for correct POST functioning of the base printer by observing the ... problem. Check for more information. 5. If there is turned on momentarily 2. Lights then flash on . 4. The printer cycles down into standby mode, and lights solid. 2-2 Lexmark™ E260d, E260dn All operator panel lights on , it performs a POST.
... up to temperature (5-20 additional seconds, depending on the initial temperature of the fuser) and then stays on and off sequentially. 3. See "Common primary light patterns" on page 2-4 for correct POST functioning of the base printer by observing the ... problem. Check for more information. 5. If there is turned on momentarily 2. Lights then flash on . 4. The printer cycles down into standby mode, and lights solid. 2-2 Lexmark™ E260d, E260dn All operator panel lights on , it performs a POST.
Service Manual
Page 44
... jam (duplex rear) z ✷ z Meaning The media did leave the printer exit sensor. Action Open the rear door, and clear the paper jam. 2-18 Lexmark™ E260d, E260dn The jammed media is exiting the printer. 4513-220, -230 Secondary error codes 200: Paper jam at the input sensor z z z Meaning A paper jam has... did not arrive at the input sensor, which can be either after the print media leaves the tray and enters the printer or in the fuser area under the toner cartridge assembly.
... jam (duplex rear) z ✷ z Meaning The media did leave the printer exit sensor. Action Open the rear door, and clear the paper jam. 2-18 Lexmark™ E260d, E260dn The jammed media is exiting the printer. 4513-220, -230 Secondary error codes 200: Paper jam at the input sensor z z z Meaning A paper jam has... did not arrive at the input sensor, which can be either after the print media leaves the tray and enters the printer or in the fuser area under the toner cartridge assembly.
Service Manual
Page 54
... of support. Service primary code Tertiary Codes Lights Primary code for more information. • The secondary light pattern indicates a fuser, toner sensor, or fan error. Double-click for more information. • The tertiary light pattern indicates the fan has stalled...-click for service errors See service secondary error codes ✷ ✷ ✷ ✷ ✷ ✷ 2-28 Lexmark™ E260d, E260dn Doubleclick Doubleclick Primary Codes Secondary Codes Service primary code ✷ Light blinking When this code appears, double-click to the primary...
... of support. Service primary code Tertiary Codes Lights Primary code for more information. • The secondary light pattern indicates a fuser, toner sensor, or fan error. Double-click for more information. • The tertiary light pattern indicates the fan has stalled...-click for service errors See service secondary error codes ✷ ✷ ✷ ✷ ✷ ✷ 2-28 Lexmark™ E260d, E260dn Doubleclick Doubleclick Primary Codes Secondary Codes Service primary code ✷ Light blinking When this code appears, double-click to the primary...
Service Manual
Page 55
... codes Service secondary codes 4513-220, -230 Lights 90x: Software ✷ 90x: Software ✷ ✷ ✷ 91x: DC motor or transfer roll ✷ ✷ 92x: Fuser or toner sensor ✷ ✷ 93x: Printhead, drive motor ✷ ✷ ✷ 94x: LVPS service error ✷ ✷ 95x: Controller board (NCRAM, ROM, or NAND...
... codes Service secondary codes 4513-220, -230 Lights 90x: Software ✷ 90x: Software ✷ ✷ ✷ 91x: DC motor or transfer roll ✷ ✷ 92x: Fuser or toner sensor ✷ ✷ 93x: Printhead, drive motor ✷ ✷ ✷ 94x: LVPS service error ✷ ✷ 95x: Controller board (NCRAM, ROM, or NAND...
Service Manual
Page 57
...the HVPS (high voltage power supply) to reach standby temperature ✷ ✷ 923: Fuser too hot during printing or idle ✷ ✷ ✷ 924: Open circuit in the fuser, a stalled fan motor, or a faulty toner sensor or toner cartridge. Service tertiary error ..., or toner sensor error Codes 920 through 929 indicate a problem in thermistor path ✷ ✷ 925: Incorrect fuser ✷ ✷ ✷ 926: Service fuser error ✷ ✷ ✷ 927: Fan stalled ✷ ✷ ✷ ✷ 929: Toner sensor or toner cartridge are ...
...the HVPS (high voltage power supply) to reach standby temperature ✷ ✷ 923: Fuser too hot during printing or idle ✷ ✷ ✷ 924: Open circuit in the fuser, a stalled fan motor, or a faulty toner sensor or toner cartridge. Service tertiary error ..., or toner sensor error Codes 920 through 929 indicate a problem in thermistor path ✷ ✷ 925: Incorrect fuser ✷ ✷ ✷ 926: Service fuser error ✷ ✷ ✷ 927: Fan stalled ✷ ✷ ✷ ✷ 929: Toner sensor or toner cartridge are ...
Service Manual
Page 64
...than expected, so it was probably staged 202.00 Paper jam around exit sensor. 202.01 Exit sensor never broke on the page at fuser nip before fuser reached acceptable operating temperature. Also known as internal jam. 201.03 Video never started ramping toward the exit sensor when feeding out the ... jam while picking from the device 233.01 Page in machine during warm-up) 202.25 Exit sensor never broke from the duplex. 2-38 Lexmark™ E260d, E260dn 4513-220, -230 Paper jam error codes (200-series) (Continued) Error Description 200.40 Invalid sample count in auto alignment. 200.41 ZW ...
...than expected, so it was probably staged 202.00 Paper jam around exit sensor. 202.01 Exit sensor never broke on the page at fuser nip before fuser reached acceptable operating temperature. Also known as internal jam. 201.03 Video never started ramping toward the exit sensor when feeding out the ... jam while picking from the device 233.01 Page in machine during warm-up) 202.25 Exit sensor never broke from the duplex. 2-38 Lexmark™ E260d, E260dn 4513-220, -230 Paper jam error codes (200-series) (Continued) Error Description 200.40 Invalid sample count in auto alignment. 200.41 ZW ...
Service Manual
Page 66
... errors 917.00 Transfer service error 917.01 Transfer servo result too low. 917.02 Immediate transfer servo indicates that the HVPS requires erase lamps. Fuser service errors 920.00 Under temperature during steady state control. This can occur in printing or standby modes. 921.00 Under temperature during standby control... recover from the error condition. 4513-220, -230 Service error codes Service error codes are generally non-recoverable except in time (new enhanced control). 2-40 Lexmark™ E260d, E260dn
... errors 917.00 Transfer service error 917.01 Transfer servo result too low. 917.02 Immediate transfer servo indicates that the HVPS requires erase lamps. Fuser service errors 920.00 Under temperature during steady state control. This can occur in printing or standby modes. 921.00 Under temperature during standby control... recover from the error condition. 4513-220, -230 Service error codes Service error codes are generally non-recoverable except in time (new enhanced control). 2-40 Lexmark™ E260d, E260dn
Service Manual
Page 67
... idle state 927.07 Main fan capture data is invalid, and speed control is over temperature. The ADC failed to the fuser and belt fusers. 924.02 Open thermistor check failure. 4513-220, -230 Service error codes (9xx) (Continued) Error Description 922.07 Media reached... fuser nip, and fuser is under temperature when the media reached the fuser nip. 923.00 Fuser is over temperature. 923.01 Fuser is at maximum in fan control adjustment state. Possible noisy thermistor signal. Printhead service errors 931...
... idle state 927.07 Main fan capture data is invalid, and speed control is over temperature. The ADC failed to the fuser and belt fusers. 924.02 Open thermistor check failure. 4513-220, -230 Service error codes (9xx) (Continued) Error Description 922.07 Media reached... fuser nip, and fuser is under temperature when the media reached the fuser nip. 923.00 Fuser is over temperature. 923.01 Fuser is at maximum in fan control adjustment state. Possible noisy thermistor signal. Printhead service errors 931...
Service Manual
Page 68
... error 940.01 Line frequency outside allowed range of 45Hz-64Hz 940.02 Line frequency below 43Hz 940.03 No zero cross detected on belt fuser model 2-42 Lexmark™ E260d, E260dn
... error 940.01 Line frequency outside allowed range of 45Hz-64Hz 940.02 Line frequency below 43Hz 940.03 No zero cross detected on belt fuser model 2-42 Lexmark™ E260d, E260dn
Service Manual
Page 70
... the lights come on . See "Operator panel service check" on page 2-50. POST completes, except one or more lights do not come on . Fuser does not turn on page 2-47. See "Cooling fan service check" on and off. See "Paper feed service checks" on page 2-49. Fan does... not come on . See "Main motor service check" on page 2-50. 2-44 Lexmark™ E260d, E260dn 4513-220, -230 Symptom tables POST symptom table Note: Investigate any displayed codes before proceeding with these symptoms. For example, a missing toner cartridge will...
... the lights come on . See "Operator panel service check" on page 2-50. POST completes, except one or more lights do not come on . Fuser does not turn on page 2-47. See "Cooling fan service check" on and off. See "Paper feed service checks" on page 2-49. Fan does... not come on . See "Main motor service check" on page 2-50. 2-44 Lexmark™ E260d, E260dn 4513-220, -230 Symptom tables POST symptom table Note: Investigate any displayed codes before proceeding with these symptoms. For example, a missing toner cartridge will...
Service Manual
Page 71
... 2-56. See "White or black lines or bands" on page 2-50. See "Solving print quality problems" on page 2-49. Diagnostics information 2-45 Fuser parts melted. Printer not communicating with host. Black page. See "LVPS/HVPS service check" on page 3-57. Media wrinkled or bent. See "Toner ... page 2-56. See "Light print" on page 2-52. Toner not fused to the media. See "Paper feed service checks" on page 3-57. See"Fuser service check" on page 2-48 or "Solving print quality problems" on page 2-50. Media skew. Light print. Toner on page 2-53. See "Blank...
... 2-56. See "White or black lines or bands" on page 2-50. See "Solving print quality problems" on page 2-49. Diagnostics information 2-45 Fuser parts melted. Printer not communicating with host. Black page. See "LVPS/HVPS service check" on page 3-57. Media wrinkled or bent. See "Toner ... page 2-56. See "Light print" on page 2-52. Toner not fused to the media. See "Paper feed service checks" on page 3-57. See"Fuser service check" on page 2-48 or "Solving print quality problems" on page 2-50. Media skew. Light print. Toner on page 2-53. See "Blank...
Service Manual
Page 72
... plane found at the same time. Disconnect the LVPS/HVPS cable from the LVPS/HVPS to display lights or activate the drive motor, fuser or fan, then check the following order: 1. If the cable is correct, then check the continuity in correctly, especially for the ...both are plugged in the other conductors of the controller board. Turn the printer off before plugging or unplugging any connectors. 2-46 Lexmark™ E260d, E260dn 4513-220, -230 Service checks Service checks which identifies the voltages and grounds for more information. Note: When making voltage readings,...
... plane found at the same time. Disconnect the LVPS/HVPS cable from the LVPS/HVPS to display lights or activate the drive motor, fuser or fan, then check the following order: 1. If the cable is correct, then check the continuity in correctly, especially for the ...both are plugged in the other conductors of the controller board. Turn the printer off before plugging or unplugging any connectors. 2-46 Lexmark™ E260d, E260dn 4513-220, -230 Service checks Service checks which identifies the voltages and grounds for more information. Note: When making voltage readings,...
Service Manual
Page 74
...LVPS/HVPS. • If voltages are exposed at CN102. Note: Resistance measures approximately 400K ohms when cool and 1K ohms hot. 2-48 Lexmark™ E260d, E260dn If line voltage is lower than 1K ohm or shorted. The voltage should be within the following limits: • 100 V ac: 127...check the fuses for continuity. Note: AC voltages are correct, then check the controller board. Fuser service check FRU Fuser power cable LVPS/HVPS Fuser Fuser Action Unplug the printer, and disconnect the fuser cable plug from the LVPS/HVPS board connector at several places on , and at both ends ...
...LVPS/HVPS. • If voltages are exposed at CN102. Note: Resistance measures approximately 400K ohms when cool and 1K ohms hot. 2-48 Lexmark™ E260d, E260dn If line voltage is lower than 1K ohm or shorted. The voltage should be within the following limits: • 100 V ac: 127...check the fuses for continuity. Note: AC voltages are correct, then check the controller board. Fuser service check FRU Fuser power cable LVPS/HVPS Fuser Fuser Action Unplug the printer, and disconnect the fuser cable plug from the LVPS/HVPS board connector at several places on , and at both ends ...
Service Manual
Page 76
... disconnecting the cable: • Pins 1, 3, 5, and 6: 3.3 v • Pin 2: 5 v • Pins 4 and 7: GND If these cards is visible at J5. Replace the fuser if the sensor is properly connected to the controller board and the controller board has input voltage to it obtains the settings from the other...the input paper feed sensors are new and replaced at the same time. If so, then replace the ACM manual feed clutch. 2-50 Lexmark™ E260d, E260dn See "Power-On Self Test (POST) sequence" on the operator panel. Action Lights If none of these are incorrect, then see "...
... disconnecting the cable: • Pins 1, 3, 5, and 6: 3.3 v • Pin 2: 5 v • Pins 4 and 7: GND If these cards is visible at J5. Replace the fuser if the sensor is properly connected to the controller board and the controller board has input voltage to it obtains the settings from the other...the input paper feed sensors are new and replaced at the same time. If so, then replace the ACM manual feed clutch. 2-50 Lexmark™ E260d, E260dn See "Power-On Self Test (POST) sequence" on the operator panel. Action Lights If none of these are incorrect, then see "...
Service Manual
Page 78
Media "trees," wrinkles, stacks poorly, or curls FRU Fuser Action This problem is designed for continuity. 2-52 Lexmark™ E260d, E260dn Verify is installed, but the printer still fails to more of media may be too wide when the stack is set for a full ... print test page prints correctly, then the user's application/printer driver is short. Some, such as card stock or rough texture, may require a higher fuser temperature, which leads to print on command from the host computer, replace the controller board. 5. Check the USB cable for bidirectional printing. 3. Guides set...
Media "trees," wrinkles, stacks poorly, or curls FRU Fuser Action This problem is designed for continuity. 2-52 Lexmark™ E260d, E260dn Verify is installed, but the printer still fails to more of media may be too wide when the stack is set for a full ... print test page prints correctly, then the user's application/printer driver is short. Some, such as card stock or rough texture, may require a higher fuser temperature, which leads to print on command from the host computer, replace the controller board. 5. Check the USB cable for bidirectional printing. 3. Guides set...