User's Reference
Page 3
... Chapter 5: Maintenance 60 Maintaining your printer 60 Determining the status of supplies 60 Conserving supplies ...61 Ordering supplies and maintenance items 61 Ordering toner cartridges 62 Ordering a fuser ...62 Ordering a waste toner bottle 62 Ordering a photodeveloper cartridge 62 Maintaining your printer for long term storage 62 Storing supplies ...63 Storing media ...63 Storing the...
... Chapter 5: Maintenance 60 Maintaining your printer 60 Determining the status of supplies 60 Conserving supplies ...61 Ordering supplies and maintenance items 61 Ordering toner cartridges 62 Ordering a fuser ...62 Ordering a waste toner bottle 62 Ordering a photodeveloper cartridge 62 Maintaining your printer for long term storage 62 Storing supplies ...63 Storing media ...63 Storing the...
User's Reference
Page 4
Contents Recycling Lexmark products 68 Replacing the fuser ...69 Replacing the waste toner bottle 72 Replacing the photodeveloper cartridge 73 Setting the operator panel when a supply is replaced 77 Changing the toner cartridge yield 77 Specifying the replaced supply 77 Cleaning the printhead lens 78 Chapter 6: Troubleshooting 81 Solving basic printer problems 81 Checking an unresponsive...
Contents Recycling Lexmark products 68 Replacing the fuser ...69 Replacing the waste toner bottle 72 Replacing the photodeveloper cartridge 73 Setting the operator panel when a supply is replaced 77 Changing the toner cartridge yield 77 Specifying the replaced supply 77 Cleaning the printhead lens 78 Chapter 6: Troubleshooting 81 Solving basic printer problems 81 Checking an unresponsive...
User's Reference
Page 62
... number 20K0506 for a low-voltage (120V/50-60Hz) printer or 20K0507 for an illustration. Ordering a waste toner bottle Order Lexmark part number 20K0505. Maintenance Ordering toner cartridges When a 88 Cyan Toner Low, 88 Magenta Toner Low, 88 Yellow Toner Low, or 88 Black Toner Low message appears on the operator panel, you turn the printer off for long term...
... number 20K0506 for a low-voltage (120V/50-60Hz) printer or 20K0507 for an illustration. Ordering a waste toner bottle Order Lexmark part number 20K0505. Maintenance Ordering toner cartridges When a 88 Cyan Toner Low, 88 Magenta Toner Low, 88 Yellow Toner Low, or 88 Black Toner Low message appears on the operator panel, you turn the printer off for long term...
User's Reference
Page 72
... replace the waste toner bottle immediately. Maintenance Replacing the waste toner bottle When 82 Waste Bottle Nearly Full appears on the operator panel, you have ordered one. Lift it slightly and pull it straight out. Make sure you need to replace the waste toner bottle soon. When 82 Waste Bottle Full or Missing appears on the waste toner bottle. Unpack the box. It contains a new waste toner bottle, a bottle cap...
... replace the waste toner bottle immediately. Maintenance Replacing the waste toner bottle When 82 Waste Bottle Nearly Full appears on the operator panel, you have ordered one. Lift it slightly and pull it straight out. Make sure you need to replace the waste toner bottle soon. When 82 Waste Bottle Full or Missing appears on the waste toner bottle. Unpack the box. It contains a new waste toner bottle, a bottle cap...
User's Reference
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... cartridge 73 Replacing the photodeveloper cartridge When 83 Photodev Cart Life Warning appears on the new waste toner bottle and align it with the bottle cap. 4 Wrap the used waste toner bottle in the plastic bag and dispose of the used waste toner bottle with its opening. 6 Push it straight in. 7 Close the front door. Maintenance 3 Plug the hole of...
... cartridge 73 Replacing the photodeveloper cartridge When 83 Photodev Cart Life Warning appears on the new waste toner bottle and align it with the bottle cap. 4 Wrap the used waste toner bottle in the plastic bag and dispose of the used waste toner bottle with its opening. 6 Push it straight in. 7 Close the front door. Maintenance 3 Plug the hole of...
User's Reference
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... The photodeveloper cartridge is nearly full. xxx% The percentage represents how much is left of this supply item. 1 Select the waste toner bottle as Waste Bottle the supply item. 2 Select the value. Empty The cartridge is not full or missing. 1 Select the photodeveloper cartridge as ...Menu when the supply is completely used . Yellow Toner Magenta Toner Cyan Toner Black Toner 2 Select the value. Low The cartridge is missing from the printer. Full or Missing The toner waste bottle is full or is low on toner. Missing The fuser is completely used . Life Warning...
... The photodeveloper cartridge is nearly full. xxx% The percentage represents how much is left of this supply item. 1 Select the waste toner bottle as Waste Bottle the supply item. 2 Select the value. Empty The cartridge is not full or missing. 1 Select the photodeveloper cartridge as ...Menu when the supply is completely used . Yellow Toner Magenta Toner Cyan Toner Black Toner 2 Select the value. Low The cartridge is missing from the printer. Full or Missing The toner waste bottle is full or is low on toner. Missing The fuser is completely used . Life Warning...
User's Reference
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... to clear the message. Note: Disk operations are Turn off and unplug the printer. Replacing the waste toner bottle 82 Waste Toner Bottle The waste toner bottle is completely used. Replace the waste toner bottle and press Go to clear the message and continue processing. the excess flash memory. See also: ... an unformatted hard disk. • Press Go to clear the message and Full continue printing. • Replace the waste toner bottle. Plug in the printer and turn it . Replace the photodeveloper cartridge. Understanding printer messages Message What this message means What...
... to clear the message. Note: Disk operations are Turn off and unplug the printer. Replacing the waste toner bottle 82 Waste Toner Bottle The waste toner bottle is completely used. Replace the waste toner bottle and press Go to clear the message and continue processing. the excess flash memory. See also: ... an unformatted hard disk. • Press Go to clear the message and Full continue printing. • Replace the waste toner bottle. Plug in the printer and turn it . Replace the photodeveloper cartridge. Understanding printer messages Message What this message means What...
User's Reference
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...Tray 176 Menus Disabled 176 Network 176 Network 176 messages (continued) Network , 176 Network Card Busy 176 No Jobs Found. Index messages (continued) 82 Waste Toner Bottle Full or Missing 184 83 Photodev Cart Warning 185 83 Photodev Cart Exhausted 184 83 Photodev Cart Missing 185 83 Photodev Cart Warning 77 87... Fuser Exhausted 185 87 Fuser Life Warning 77, 185 87 Fuser Missing 185 88 Toner Empty 185 88 Toner Low 185 900-999 Service 185 Activating Menu Changes 172 Busy 172 Canceling Job 172 Change Tray 172 Clearing Job Accounting Stat 172...
...Tray 176 Menus Disabled 176 Network 176 Network 176 messages (continued) Network , 176 Network Card Busy 176 No Jobs Found. Index messages (continued) 82 Waste Toner Bottle Full or Missing 184 83 Photodev Cart Warning 185 83 Photodev Cart Exhausted 184 83 Photodev Cart Missing 185 83 Photodev Cart Warning 77 87... Fuser Exhausted 185 87 Fuser Life Warning 77, 185 87 Fuser Missing 185 88 Toner Empty 185 88 Toner Low 185 900-999 Service 185 Activating Menu Changes 172 Busy 172 Canceling Job 172 Change Tray 172 Clearing Job Accounting Stat 172...
User's Reference
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... options installation 19 verifying installation with menu settings page 24 ordering maintenance items 61 fuser 62 photodeveloper cartridge 62 ordering (continued) maintenance items (continued) waste toner bottle 62 supplies 61 toner cartridges 62 Orientation (PCL Emul Menu) 151 output bin, media support 47 overview, printer 19 P Page Protect (Setup Menu) 163 Panel Menus (Config...
... options installation 19 verifying installation with menu settings page 24 ordering maintenance items 61 fuser 62 photodeveloper cartridge 62 ordering (continued) maintenance items (continued) waste toner bottle 62 supplies 61 toner cartridges 62 Orientation (PCL Emul Menu) 151 output bin, media support 47 overview, printer 19 P Page Protect (Setup Menu) 163 Panel Menus (Config...
User's Reference
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...print too light 86 repeating defects 84 skewed print 88 solid color pages 88 streaked lines 85 streaked vertical lines 85 toner rubs off paper easily 87 toner speaks 86 uneven print density 87 white or colored lines 85 printing 82 held jobs do not print 83 incorrect ...from optional 530-sheet drawer 117 system board 112 repeat print 110 Replace Supplies (Supplies Menu) 168 replacing fuser 69 photodeveloper cartridge 73 toner cartridges 65 waste toner bottle 72 reserve print 110 Reset Printer (Job Menu) 145 resetting printer 145 resident fonts 101 Resource Save (Setup Menu) 165 restoring factory...
...print too light 86 repeating defects 84 skewed print 88 solid color pages 88 streaked lines 85 streaked vertical lines 85 toner rubs off paper easily 87 toner speaks 86 uneven print density 87 white or colored lines 85 printing 82 held jobs do not print 83 incorrect ...from optional 530-sheet drawer 117 system board 112 repeat print 110 Replace Supplies (Supplies Menu) 168 replacing fuser 69 photodeveloper cartridge 73 toner cartridges 65 waste toner bottle 72 reserve print 110 Reset Printer (Job Menu) 145 resetting printer 145 resident fonts 101 Resource Save (Setup Menu) 165 restoring factory...
User's Reference
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... 163 Job Accounting 163 Page Protect 163 Power Saver 164 Print Timeout 165 Printer Language 165 Resource Save 165 Toner Alarm 165 using Alarm Control 97 Toner Alarm 97 Wait Timeout 166 statistics printing 171 storing 163 status of supplies, determining 60 Std Net Setup (Network...156 supplies changing the cartridge yield 77 conserving 61 fuser 62 ordering 61 toner cartridges 62 paper 61 photodeveloper cartridge 62 recycling 68 speciality media 61 specifying the replaced item 77 status 60 storing 63 toner 61 waste toner bottle 62 Supplies Guide (Help Menu) 142 Supplies Life (Supplies Menu) ...
... 163 Job Accounting 163 Page Protect 163 Power Saver 164 Print Timeout 165 Printer Language 165 Resource Save 165 Toner Alarm 165 using Alarm Control 97 Toner Alarm 97 Wait Timeout 166 statistics printing 171 storing 163 status of supplies, determining 60 Std Net Setup (Network...156 supplies changing the cartridge yield 77 conserving 61 fuser 62 ordering 61 toner cartridges 62 paper 61 photodeveloper cartridge 62 recycling 68 speciality media 61 specifying the replaced item 77 status 60 storing 63 toner 61 waste toner bottle 62 Supplies Guide (Help Menu) 142 Supplies Life (Supplies Menu) ...
User's Reference
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... Fuser 166 Photodev Cart 166 Replace Supplies 168 Supplies Life 167 Waste Toner Bottle 166 supplies, determining status 60 supplies, status of toner 166 fuser 166 individual supply items 167 photodeveloper cartridge 166 waste toner bottle 166 Symbol Set (PCL Emul Menu) 152 symbol sets, definition 107 system board removing 112 replacing 116 T taking printer offline 130...
... Fuser 166 Photodev Cart 166 Replace Supplies 168 Supplies Life 167 Waste Toner Bottle 166 supplies, determining status 60 supplies, status of toner 166 fuser 166 individual supply items 167 photodeveloper cartridge 166 waste toner bottle 166 Symbol Set (PCL Emul Menu) 152 symbol sets, definition 107 system board removing 112 replacing 116 T taking printer offline 130...
User's Reference
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Index troubleshooting (continued) print quality problems (continued) skewed print 88 solid color pages 88 streaked horizontal lines 85 streaked vertical lines 85 toner rubs off paper easily 87 toner speaks 86 uneven print density 87 white or colored lines 85 printer settings 129 printing problems 82 held jobs do not print 83 incorrect... Net Setup 171 Prt Quality Pgs 171 Remove Held Jobs 171 V verify print 111 W Wait Timeout (Setup Menu) 166 wait timeout, configuring 166 warranty 15 Waste Toner Bottle (Supplies Menu) 166 waste toner bottle, replacing 72 197
Index troubleshooting (continued) print quality problems (continued) skewed print 88 solid color pages 88 streaked horizontal lines 85 streaked vertical lines 85 toner rubs off paper easily 87 toner speaks 86 uneven print density 87 white or colored lines 85 printer settings 129 printing problems 82 held jobs do not print 83 incorrect... Net Setup 171 Prt Quality Pgs 171 Remove Held Jobs 171 V verify print 111 W Wait Timeout (Setup Menu) 166 wait timeout, configuring 166 warranty 15 Waste Toner Bottle (Supplies Menu) 166 waste toner bottle, replacing 72 197
Service Manual
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...check . . . . 2-74 Cover open service check 2-75 Incorrect media service check 2-78 Missing photodeveloper cartridge service check 2-80 Missing toner cartridge service check 2-81 OPC belt (photodeveloper) cartridge drive service check . . 2-83 Operator panel service check 2-84 Output tray full ...check 2-87 Printer no power service check 2-89 Toner feed service check 2-91 Toner low/empty service check 2-92 Transfer roller missing service check 2-93 Tray empty service check 2-95 Waste toner bottle service check 2-97 Waste toner feed service check 2-98 Paper feed service checks ...
...check . . . . 2-74 Cover open service check 2-75 Incorrect media service check 2-78 Missing photodeveloper cartridge service check 2-80 Missing toner cartridge service check 2-81 OPC belt (photodeveloper) cartridge drive service check . . 2-83 Operator panel service check 2-84 Output tray full ...check 2-87 Printer no power service check 2-89 Toner feed service check 2-91 Toner low/empty service check 2-92 Transfer roller missing service check 2-93 Tray empty service check 2-95 Waste toner bottle service check 2-97 Waste toner feed service check 2-98 Paper feed service checks ...
Service Manual
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... work 4-4 CRU/FRU and supplies removals 4-5 Cleaning roller cover removal 4-6 Transfer belt cleaning roller removal 4-6 Transfer belt unit removal 4-7 Transfer roller removal 4-8 Fuser assembly removal 4-9 Waste toner bottle removal 4-10 Photodeveloper cartridge removal 4-11 Duplex unit assembly removal 4-13 Secondary paper feed assembly removal 4-16 Cover removals 4-17 Top cover assembly removal 4-18...
... work 4-4 CRU/FRU and supplies removals 4-5 Cleaning roller cover removal 4-6 Transfer belt cleaning roller removal 4-6 Transfer belt unit removal 4-7 Transfer roller removal 4-8 Fuser assembly removal 4-9 Waste toner bottle removal 4-10 Photodeveloper cartridge removal 4-11 Duplex unit assembly removal 4-13 Secondary paper feed assembly removal 4-16 Cover removals 4-17 Top cover assembly removal 4-18...
Service Manual
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...Front door interlock switch removal 4-29 Front door interlock switch with bracket 4-31 Developer motor removal 4-31 Waste toner bottle holder removal 4-32 Developer drive assembly removal 4-32 Toner sensor (sender) removal 4-35 Cleaning roller clutch removal 4-36 Main motor assembly removal 4-38 Clutch ...removal 4-40 Main drive gear assembly removal 4-41 Waste toner feeder removal 4-42 Rear removals 4-44 RIP board removal 4-45 Bracket assembly removal 4-45 Paper guide assembly removal 4-46 Paper...
...Front door interlock switch removal 4-29 Front door interlock switch with bracket 4-31 Developer motor removal 4-31 Waste toner bottle holder removal 4-32 Developer drive assembly removal 4-32 Toner sensor (sender) removal 4-35 Cleaning roller clutch removal 4-36 Main motor assembly removal 4-38 Clutch ...removal 4-40 Main drive gear assembly removal 4-41 Waste toner feeder removal 4-42 Rear removals 4-44 RIP board removal 4-45 Bracket assembly removal 4-45 Paper guide assembly removal 4-46 Paper...
Service Manual
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...: Disk operations are not allowed until disk is either missing or incorrectly installed. If problem persists, go to "Waste toner bottle service check" on page 2-97. If message does not clear, go to clear message. Transfer roller is properly... printing. "Waste toner bottle service check" on page 2-93. Photodeveloper cartridge is full or missing. Replace waste toner bottle. Waste toner bottle is nearing end of life. 5021-0XX Message 64 Unsupported Disk Format 80 Transfer Roller Missing 82 Waste Bottle Nearly Full 82 Waste Toner Bottle Full or Missing...
...: Disk operations are not allowed until disk is either missing or incorrectly installed. If problem persists, go to "Waste toner bottle service check" on page 2-97. If message does not clear, go to clear message. Transfer roller is properly... printing. "Waste toner bottle service check" on page 2-93. Photodeveloper cartridge is full or missing. Replace waste toner bottle. Waste toner bottle is nearing end of life. 5021-0XX Message 64 Unsupported Disk Format 80 Transfer Roller Missing 82 Waste Bottle Nearly Full 82 Waste Toner Bottle Full or Missing...
Service Manual
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... Go to board removal" remove shield. engine controller board controller board. Is cable okay? 2-30 Service Manual 5021-0XX Step Questions / actions Yes No 5 If waste toner bottle is shut. that connects I2CN on engine controller board to DCN3 on page 4-55.
... Go to board removal" remove shield. engine controller board controller board. Is cable okay? 2-30 Service Manual 5021-0XX Step Questions / actions Yes No 5 If waste toner bottle is shut. that connects I2CN on engine controller board to DCN3 on page 4-55.
Service Manual
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5021-0XX Step Questions / actions Yes No 5 If waste toner bottle is shut. Ensure rear cover assembly cover is Go to board removal" remove shield. shield. Override top and front cover interlock switches. engine controller board ...
5021-0XX Step Questions / actions Yes No 5 If waste toner bottle is shut. Ensure rear cover assembly cover is Go to board removal" remove shield. shield. Override top and front cover interlock switches. engine controller board ...
Service Manual
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... switch locations" on page 4-55. Reconnect operator panel. Turn printer on I/O board for steps to DCN3 on . 5021-0XX Step Questions / actions Yes No 5 If waste toner bottle is shut.
... switch locations" on page 4-55. Reconnect operator panel. Turn printer on I/O board for steps to DCN3 on . 5021-0XX Step Questions / actions Yes No 5 If waste toner bottle is shut.