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TABLE OF CONTENTS IMPORTANT PRECAUTIONS 3 BEFORE YOU BEGIN 4 ASSEMBLY 5 HOW TO USE THE HOME GYM SYSTEM 22 WEIGHT RESISTANCE CHART 24 TROUBLESHOOTING AND MAINTENANCE 25 CABLE DIAGRAMS 26 ORDERING REPLACEMENT PARTS Back Cover LIMITED WARRANTY Back Cover Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of ICON Health & Fitness, Inc. 2 WEIDER is a registered trademark of this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly.
TABLE OF CONTENTS IMPORTANT PRECAUTIONS 3 BEFORE YOU BEGIN 4 ASSEMBLY 5 HOW TO USE THE HOME GYM SYSTEM 22 WEIGHT RESISTANCE CHART 24 TROUBLESHOOTING AND MAINTENANCE 25 CABLE DIAGRAMS 26 ORDERING REPLACEMENT PARTS Back Cover LIMITED WARRANTY Back Cover Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of ICON Health & Fitness, Inc. 2 WEIDER is a registered trademark of this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly.
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...strap while weights are adequately informed of 35 or persons with great force. 11. Make sure that the cables are exercising, stop immediately and begin cooling down. If the cables bind while you use only. Always wear athletic shoes for personal injury or property damage sustained by or through... is being used. Make sure all users of the pulleys. 14. Replace any time while exercising, stop immediately and make sure that the cables remain on a level surface. Keep children under 12 and pets away from the home gym system when performing an exercise that all parts are...
...strap while weights are adequately informed of 35 or persons with great force. 11. Make sure that the cables are exercising, stop immediately and begin cooling down. If the cables bind while you use only. Always wear athletic shoes for personal injury or property damage sustained by or through... is being used. Make sure all users of the pulleys. 14. Replace any time while exercising, stop immediately and make sure that the cables remain on a level surface. Keep children under 12 and pets away from the home gym system when performing an exercise that all parts are...
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... Flat Washers (8), and two 5/16" Nylon Locknuts (3). Note: Some small parts may have the following information and instructions: • Place all parts of the PRO 9635 in the box above. ASSEMBLY Before beginning assembly, carefully read and understand the information in a cleared area and remove the packing materials; THE FOLLOWING TOOLS...or closed-end wrenches, or a set of ratchet wrenches. Press a 2" Square Inner Cap (27) into five stages: 1) frame assembly, 2) press and butterfly arm assembly, 3) cable and pulley assembly, 4) seat and backrest assembly, and 5) VKR assembly.
... Flat Washers (8), and two 5/16" Nylon Locknuts (3). Note: Some small parts may have the following information and instructions: • Place all parts of the PRO 9635 in the box above. ASSEMBLY Before beginning assembly, carefully read and understand the information in a cleared area and remove the packing materials; THE FOLLOWING TOOLS...or closed-end wrenches, or a set of ratchet wrenches. Press a 2" Square Inner Cap (27) into five stages: 1) frame assembly, 2) press and butterfly arm assembly, 3) cable and pulley assembly, 4) seat and backrest assembly, and 5) VKR assembly.
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... two 5/16" x 2 1/2" Bolts (22) and two 5/16" Nylon Locknuts (3). 22 Assemble the other Press Arm (46) in the inset drawing. Attach a "V"-Pulley (50) and a Long Cable Trap (31) to one of 12 the Press Arms (46). refer to step 13 to the Left Arm (47) in the same manner. Note the... for step 14. Do not tighten the Nylon Locknut yet. 13 86 31 50 Welded Brackets 31 50 47 21 Attach a "V"-Pulley (50) and a Long Cable Trap (31) to identify the Right Arm. Wet the lower end of the Right and Left Arms (47, 48). Press a 1" Round Inner Cap (49) into...
... two 5/16" x 2 1/2" Bolts (22) and two 5/16" Nylon Locknuts (3). 22 Assemble the other Press Arm (46) in the inset drawing. Attach a "V"-Pulley (50) and a Long Cable Trap (31) to one of 12 the Press Arms (46). refer to step 13 to the Left Arm (47) in the same manner. Note the... for step 14. Do not tighten the Nylon Locknut yet. 13 86 31 50 Welded Brackets 31 50 47 21 Attach a "V"-Pulley (50) and a Long Cable Trap (31) to identify the Right Arm. Wet the lower end of the Right and Left Arms (47, 48). Press a 1" Round Inner Cap (49) into...
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... x 3 3/4" Bolt (88) and a 3/8" Nylon Locknut (21). Press two 1 1/2" Square Inner Caps (32) into 21 the Military Press Arm. Wrap the High 21 Cable around a 3 1/2" Pulley (15). Attach the Pulley to the Pivot Arm (101) with the ball is listed (in inches) after the key number in the drawing...x 3 1/4" Bolt (67) and a 3/8" Nylon Locknut (21). 74 32 49 32 84 101 83 67 56 ARM ASSEMBLY CABLE ASSEMBLY 33 101 16. Locate and open the parts bags labeled "CABLE ASSEMBLY" and "PULLEYS." 16 During steps 16 through 36, refer to turn freely. 17 17. IMPORTANT: While assembling the...
... x 3 3/4" Bolt (88) and a 3/8" Nylon Locknut (21). Press two 1 1/2" Square Inner Caps (32) into 21 the Military Press Arm. Wrap the High 21 Cable around a 3 1/2" Pulley (15). Attach the Pulley to the Pivot Arm (101) with the ball is listed (in inches) after the key number in the drawing...x 3 1/4" Bolt (67) and a 3/8" Nylon Locknut (21). 74 32 49 32 84 101 83 67 56 ARM ASSEMBLY CABLE ASSEMBLY 33 101 16. Locate and open the parts bags labeled "CABLE ASSEMBLY" and "PULLEYS." 16 During steps 16 through 36, refer to turn freely. 17 17. IMPORTANT: While assembling the...
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... Trap (66) is turned to the Top 21 Frame (55) with a 3/8" x 2 1/2" Bolt (86) and a 3/8" Nylon Locknut (21). Attach the Pulley Bracket (20) to hold the Cable in place. 19. Route the High Cable (58) around the "V"Pulley (50) on the Left Arm (47). the Pulley Bracket must be able to hold the... (86) and the 3/8" Nylon Locknut (not shown). 86 31 58 50 Bracket 42 21 86 31 50 58 47 20. Pulley and that the Long Cable Trap (31) is positioned to the Pulley Bracket (20). Tighten the 3/8" x 2" 20 12 Bolt (12) and a 3/8" Nylon Locknut (not shown). Route the High...
... Trap (66) is turned to the Top 21 Frame (55) with a 3/8" x 2 1/2" Bolt (86) and a 3/8" Nylon Locknut (21). Attach the Pulley Bracket (20) to hold the Cable in place. 19. Route the High Cable (58) around the "V"Pulley (50) on the Left Arm (47). the Pulley Bracket must be able to hold the... (86) and the 3/8" Nylon Locknut (not shown). 86 31 58 50 Bracket 42 21 86 31 50 58 47 20. Pulley and that the Long Cable Trap (31) is positioned to the Pulley Bracket (20). Tighten the 3/8" x 2" 20 12 Bolt (12) and a 3/8" Nylon Locknut (not shown). Route the High...
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...) around a 3 1/2" Pulley (15). Note: This assembly step shows how to the upper hole in the groove of the Pulley and that the Cable is in a Long "U"-Bracket (57) with a 3/8" x 2" Bolt (12) and a 3/8" Nylon Locknut (21). The 5/8" x 9/16" Spacer (7) has been preattached on the Top Frame (55) with the 5/8" x ... Do not remove the Bolt. The Bolt has been shown removed for shipping purposes. Do not tighten the 3/8" Nylon Locknut (21) yet. Route the High Cable (58) through the Long "U"-Bracket (57) and the 3 1/2" Pulley (15) shown in the groove of the Pulley and that the...
...) around a 3 1/2" Pulley (15). Note: This assembly step shows how to the upper hole in the groove of the Pulley and that the Cable is in a Long "U"-Bracket (57) with a 3/8" x 2" Bolt (12) and a 3/8" Nylon Locknut (21). The 5/8" x 9/16" Spacer (7) has been preattached on the Top Frame (55) with the 5/8" x ... Do not remove the Bolt. The Bolt has been shown removed for shipping purposes. Do not tighten the 3/8" Nylon Locknut (21) yet. Route the High Cable (58) through the Long "U"-Bracket (57) and the 3 1/2" Pulley (15) shown in the groove of the Pulley and that the...
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... Locknut (21) and the 3/8" x 3 1/2" Bolt (not shown). 23 15 21 66 17 28. Be sure that the end of the Press Frame and that the Cable is on the Press Frame. See the inset drawing. Tighten the 3/8" Nylon Locknut (21) and the 3/8" x 3 3/4" Bolt (88). 26 21 42 15 23 15 88... 3 1/2" Low Pulley (76) attached to the upper hole in the Press Frame (17). See the inset drawing. 23 Be sure that the Cable Trap (66) is turned to hold the Cable in the Front Upright (42). Tighten the 3/8" Nylon Locknut (21) 21 and the 3/8" x 3 3/4" Bolt (88). 23 15 88 66 42 Inset...
... Locknut (21) and the 3/8" x 3 1/2" Bolt (not shown). 23 15 21 66 17 28. Be sure that the end of the Press Frame and that the Cable is on the Press Frame. See the inset drawing. Tighten the 3/8" Nylon Locknut (21) and the 3/8" x 3 3/4" Bolt (88). 26 21 42 15 23 15 88... 3 1/2" Low Pulley (76) attached to the upper hole in the Press Frame (17). See the inset drawing. 23 Be sure that the Cable Trap (66) is turned to hold the Cable in the Front Upright (42). Tighten the 3/8" Nylon Locknut (21) 21 and the 3/8" x 3 3/4" Bolt (88). 23 15 88 66 42 Inset...
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...completely tighten the Nylon Locknut. pletely tighten the Nylon Locknut. Do not completely tighten the Nylon Locknut. CABLE ASSEMBLY 29. It should be threaded onto the end of the Cable so only a couple of turns, as shown in 63 the inset drawing. It should be threaded ... a couple of threads are showing above the Nylon Locknut, as shown in the inset drawing. 23 30. Attach 31 the Military Press Cable to a Small "U"Bracket (71) with a 1/4" Nylon Locknut (2) and a 1/4" Flat Washer (10). Attach the Small "U"-Bracket (71) to the indicated Weight Tube (63) with a ...
...completely tighten the Nylon Locknut. pletely tighten the Nylon Locknut. Do not completely tighten the Nylon Locknut. CABLE ASSEMBLY 29. It should be threaded onto the end of the Cable so only a couple of turns, as shown in 63 the inset drawing. It should be threaded ... a couple of threads are showing above the Nylon Locknut, as shown in the inset drawing. 23 30. Attach 31 the Military Press Cable to a Small "U"Bracket (71) with a 1/4" Nylon Locknut (2) and a 1/4" Flat Washer (10). Attach the Small "U"-Bracket (71) to the indicated Weight Tube (63) with a ...
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... the bracket on the side shown and that the Cable Trap is turned to hold the Cable in place. 33 15 88 66 9 101 72 21 CABLE ASSEMBLY 16 See the inset drawing. Wrap the Long Cable (72) around a 3 1/2" Pulley (15). Wrap the Military Press Cable (72) around a 3 1/2" Pulley (15). ... the 3/8" x 3 3/4" Bolt (88), a 3/8" Flat Washer (9), and a 3/8" Nylon Locknut (21). Wrap the Military Press Cable (72) around a 3 1/2" Pulley (15). Be sure that the Nylon Locknut is positioned to hold the Cable in place. 32 55 15 21 12 72 72 12 66 15 Bracket 21 5 33. Attach the Pulley...
... the bracket on the side shown and that the Cable Trap is turned to hold the Cable in place. 33 15 88 66 9 101 72 21 CABLE ASSEMBLY 16 See the inset drawing. Wrap the Long Cable (72) around a 3 1/2" Pulley (15). Wrap the Military Press Cable (72) around a 3 1/2" Pulley (15). ... the 3/8" x 3 3/4" Bolt (88), a 3/8" Flat Washer (9), and a 3/8" Nylon Locknut (21). Wrap the Military Press Cable (72) around a 3 1/2" Pulley (15). Be sure that the Nylon Locknut is positioned to hold the Cable in place. 32 55 15 21 12 72 72 12 66 15 Bracket 21 5 33. Attach the Pulley...
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... 5/16" x 2 3/4 Bolt (11). Do not fully tighten the second Jam Nut. It should be threaded onto the end of the Cable only a couple of the Cable to the Leg Press Upright (56) with a 1/4" Nylon Locknut (2) and a 1/4" Flat Washer (10). The ball on the indicated side...turns, as shown in the Long "U"-Bracket (57) with a 3/8" x 2" Bolt (12) and a 3/8" Nylon Locknut (21). Attach a 3 1/2" Pulley 34 (15) and a Cable Trap (66) to the Long "U"- Do not completely tighten the Nylon Locknut. Bracket (57) with the 3/8" x 3 1/2" Bolt (16), a 3/8" Flat Washer (9), and a 3/8" Nylon...
... 5/16" x 2 3/4 Bolt (11). Do not fully tighten the second Jam Nut. It should be threaded onto the end of the Cable only a couple of the Cable to the Leg Press Upright (56) with a 1/4" Nylon Locknut (2) and a 1/4" Flat Washer (10). The ball on the indicated side...turns, as shown in the Long "U"-Bracket (57) with a 3/8" x 2" Bolt (12) and a 3/8" Nylon Locknut (21). Attach a 3 1/2" Pulley 34 (15) and a Cable Trap (66) to the Long "U"- Do not completely tighten the Nylon Locknut. Bracket (57) with the 3/8" x 3 1/2" Bolt (16), a 3/8" Flat Washer (9), and a 3/8" Nylon...
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... Bracket (94) with two 1/4" x 3/4" Screws (18). Thread another 5/16" Nylon Jam Nut onto the Bolt. There must be room between the two Jam Nuts for cable adjustment.) Tighten a 5/16" Nylon Jam Nut (93) onto the Bolt. Slide a 5/16" Flat Washer (8) onto a 5/16" x 2 3/4" Bolt (11). Insert a 1/4" x 2...12 11 3 8 99 94 75 15 21 100 93 SEAT ASSEMBLY 37. Tighten a 1/4" Nylon Locknut (2) with two 1/4" x 3/4" Screws (18). CABLE ASSEMBLY 36. Locate and open the parts bag labeled "SEAT ASSEMBLY." Attach the Seat Plate to the Rear Seat Frame with a 1/4" Flat Washer (10) ...
... Bracket (94) with two 1/4" x 3/4" Screws (18). Thread another 5/16" Nylon Jam Nut onto the Bolt. There must be room between the two Jam Nuts for cable adjustment.) Tighten a 5/16" Nylon Jam Nut (93) onto the Bolt. Slide a 5/16" Flat Washer (8) onto a 5/16" x 2 3/4" Bolt (11). Insert a 1/4" x 2...12 11 3 8 99 94 75 15 21 100 93 SEAT ASSEMBLY 37. Tighten a 1/4" Nylon Locknut (2) with two 1/4" x 3/4" Screws (18). CABLE ASSEMBLY 36. Locate and open the parts bag labeled "SEAT ASSEMBLY." Attach the Seat Plate to the Rear Seat Frame with a 1/4" Flat Washer (10) ...
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Before using the home gym system, pull each cable a few times to the Front Upright (42) under the "WEIDER" nameplate as shown. 46 WEIDER Nameplate 42 PRO 9635 Decal 47. IMPORTANT: If the cables are not properly installed, they may be damaged when heavy weight is any slack in the cables, you will be sure that all parts...
Before using the home gym system, pull each cable a few times to the Front Upright (42) under the "WEIDER" nameplate as shown. 46 WEIDER Nameplate 42 PRO 9635 Decal 47. IMPORTANT: If the cables are not properly installed, they may be damaged when heavy weight is any slack in the cables, you will be sure that all parts...
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...54) to be performed. The Nylon Strap (39) can be attached in the correct starting position for the exercise to the High Cable (58) with a Cable Clip (53). CHANGING THE WEIGHT SETTING The PRO 9635 features two weight stacks. Adjust the length of the Chain between the Lat Bar and the High... Cable with two Cable Clips. If there is touching the Weights, and turn the bent end downward. leys, the press arm, and the butterfly arms. The...
...54) to be performed. The Nylon Strap (39) can be attached in the correct starting position for the exercise to the High Cable (58) with a Cable Clip (53). CHANGING THE WEIGHT SETTING The PRO 9635 features two weight stacks. Adjust the length of the Chain between the Lat Bar and the High... Cable with two Cable Clips. If there is touching the Weights, and turn the bent end downward. leys, the press arm, and the butterfly arms. The...
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... Pin (97) from the Seat Frame (36). Attach one end of the Chain (52) to the Front Upright with a Cable Clip. Align the welded tubes on the Leg Press Plate (95) with a Cable Clip (53). ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION To use the Leg Lever (29), the seat... THE SEAT above). Re-insert the Press Pin (97) through the welded tubes on the Front Upright (42). Attach the Seat Frame to the Short Cable (23) with the desired set the bracket on the Seat Frame (36) onto the indicated pins on Leg Press Plate and the holes in the...
... Pin (97) from the Seat Frame (36). Attach one end of the Chain (52) to the Front Upright with a Cable Clip. Align the welded tubes on the Leg Press Plate (95) with a Cable Clip (53). ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION To use the Leg Lever (29), the seat... THE SEAT above). Re-insert the Press Pin (97) through the welded tubes on the Front Upright (42). Attach the Seat Frame to the Short Cable (23) with the desired set the bracket on the Seat Frame (36) onto the indicated pins on Leg Press Plate and the holes in the...
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... chart shows the approximate weight resistance at each weight station may vary due to differences in individual weight plates, as well as friction between the cables, pulleys, and weight guides. 24 WEIGHT PLATES PRESS ARM (lbs.) BUTTERFLY ARM (lbs.) LEG LEVER (lbs.) HIGH PULLEY (lbs.) LOW PULLEY (lbs.) MILITARY PRESS ARM...
... chart shows the approximate weight resistance at each weight station may vary due to differences in individual weight plates, as well as friction between the cables, pulleys, and weight guides. 24 WEIGHT PLATES PRESS ARM (lbs.) BUTTERFLY ARM (lbs.) LEG LEVER (lbs.) HIGH PULLEY (lbs.) LOW PULLEY (lbs.) MILITARY PRESS ARM...
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... Remove the 3/8" Nylon Locknut (21) and the 3/8" x 2" Bolt (12) from the Rear Seat Frame. Replace any slack is felt, the cables should be removed from these cables several ways: • See drawing 1. Do not use the home gym system. If any slack is in the same manner. • See drawing...home gym system, can be tightened in the proper position and that connects the end of the weight stack. TIGHTENING THE CABLES Woven cable, the type of the Leg Press Cable (99) must be lifted off the pulleys often, it is felt while using a damp cloth and mild non-abrasive detergent...
... Remove the 3/8" Nylon Locknut (21) and the 3/8" x 2" Bolt (12) from the Rear Seat Frame. Replace any slack is felt, the cables should be removed from these cables several ways: • See drawing 1. Do not use the home gym system. If any slack is in the same manner. • See drawing...home gym system, can be tightened in the proper position and that connects the end of the weight stack. TIGHTENING THE CABLES Woven cable, the type of the Leg Press Cable (99) must be lifted off the pulleys often, it is felt while using a damp cloth and mild non-abrasive detergent...
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...these pages show the proper positioning of the High Cable (58), the Low Cable (23), the Military Press Cable (72), and the Leg Press Cable (99). The cable traps should be sure that the cable traps do not touch or bind the cables. If the cables have been assembled correctly. Use the diagrams to be... positioned so that the cables will not function properly and damage may occur. The insets show the proper routing of the cable traps. Be sure that the four cables and the cable traps have not been correctly routed, the home gym system will...
...these pages show the proper positioning of the High Cable (58), the Low Cable (23), the Military Press Cable (72), and the Leg Press Cable (99). The cable traps should be sure that the cable traps do not touch or bind the cables. If the cables have been assembled correctly. Use the diagrams to be... positioned so that the cables will not function properly and damage may occur. The insets show the proper routing of the cable traps. Be sure that the four cables and the cable traps have not been correctly routed, the home gym system will...
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Military Press Cable (72) and Leg Press Cable (99) 2 Military Press Cable (72) Rear Weight Stack-1 4 6-Pivot Arm 5 1-Long "U"-Bracket 3 2 4-Rear Seat Frame 3 Leg Press Cable (99) 27
Military Press Cable (72) and Leg Press Cable (99) 2 Military Press Cable (72) Rear Weight Stack-1 4 6-Pivot Arm 5 1-Long "U"-Bracket 3 2 4-Rear Seat Frame 3 Leg Press Cable (99) 27
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3/8" x 3 1/4" Bolt (67)-2 3/8" x 3 1/2" Bolt (16)-2 1/4" x 3/4" Screw (18)-6 #8 x 1/2" Self-tapping Screw (87)-2 3/8" x 3 3/4" Bolt (88)-5 5/16" x 5" Bolt (68)-1 Cable Clip (53)-3 1" Retainer (69)-4 5/16" x 6" Bolt (60)-2 3/8" x 8" Bolt (59)-1 1 1/8" x 2 1/2" Plastic Bushing (89)-2 1" x 7/8" Plastic Bushing (90)-2 3 1/2" Pulley (15)-13 (Not shown to scale) "V"-Pulley (50)-3 (Not shown to scale)
3/8" x 3 1/4" Bolt (67)-2 3/8" x 3 1/2" Bolt (16)-2 1/4" x 3/4" Screw (18)-6 #8 x 1/2" Self-tapping Screw (87)-2 3/8" x 3 3/4" Bolt (88)-5 5/16" x 5" Bolt (68)-1 Cable Clip (53)-3 1" Retainer (69)-4 5/16" x 6" Bolt (60)-2 3/8" x 8" Bolt (59)-1 1 1/8" x 2 1/2" Plastic Bushing (89)-2 1" x 7/8" Plastic Bushing (90)-2 3 1/2" Pulley (15)-13 (Not shown to scale) "V"-Pulley (50)-3 (Not shown to scale)