Service Manual
Page 2
Information in this text: Dell, the DELL logo, and Latitude are registered trademarks of the information contained ...to refer to either potential damage to hardware or loss of data and tells you make better use of Dell Inc.; disclaims any kind. Page 2 of Augmentix Corporation; CAUTION: A CAUTION indicates a potential for ... personal injury, or death. Other trademarks and trade names may not apply to all Dell systems. © 2008 Dell Inc. DellTM XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and Cautions NOTE: A NOTE indicates important information that helps ...
Information in this text: Dell, the DELL logo, and Latitude are registered trademarks of the information contained ...to refer to either potential damage to hardware or loss of data and tells you make better use of Dell Inc.; disclaims any kind. Page 2 of Augmentix Corporation; CAUTION: A CAUTION indicates a potential for ... personal injury, or death. Other trademarks and trade names may not apply to all Dell systems. © 2008 Dell Inc. DellTM XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and Cautions NOTE: A NOTE indicates important information that helps ...
Service Manual
Page 3
DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY DEVICES ...13 3 HARD ... DOOR ...34 6.9 PC CARD SLOT DOOR ...35 7 HINGE COVER ...37 7.1 REMOVING THE HINGE COVER 37 7.2 INSTALLING THE HINGE COVER 39 8 KEYBOARDS ...39 8.1 STANDARD KEYBOARD ...39 8.2 RUGGED KEYBOARD ...41 9 MEMORY ...51 9.1 DIMM A ...51 9.2 DIMM B ...53 10 DISPLAY ASSEMBLY 55 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 REMOVING THE DISPLAY ...
DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY DEVICES ...13 3 HARD ... DOOR ...34 6.9 PC CARD SLOT DOOR ...35 7 HINGE COVER ...37 7.1 REMOVING THE HINGE COVER 37 7.2 INSTALLING THE HINGE COVER 39 8 KEYBOARDS ...39 8.1 STANDARD KEYBOARD ...39 8.2 RUGGED KEYBOARD ...41 9 MEMORY ...51 9.1 DIMM A ...51 9.2 DIMM B ...53 10 DISPLAY ASSEMBLY 55 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 REMOVING THE DISPLAY ...
Service Manual
Page 4
DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH® WIRELESS CARD ...
DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH® WIRELESS CARD ...
Service Manual
Page 5
DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2 25.3 25.4 REMOVING THE BOTTOM CHASSIS 104 INSTALLING THE BOTTOM CHASSIS 105 REMOVING THE MODEM CABLE 105 INSTALLING THE MODEM CABLE 105 Page 5 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2 25.3 25.4 REMOVING THE BOTTOM CHASSIS 104 INSTALLING THE BOTTOM CHASSIS 105 REMOVING THE MODEM CABLE 105 INSTALLING THE MODEM CABLE 105 Page 5 of 106 Revision A01
Service Manual
Page 6
...XFR D630 User's Guide. • A component can be replaced by your computer and attached devices do not automatically turn off your own personal safety. Do not touch the components or contacts on your computer. Unless otherwise noted, each procedure assumes that is not authorized by Dell...Turning Off Your Computer NOTICE: To avoid losing data, save and close any open files, exit any open programs b. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Before You Begin This chapter provides procedures for 4 seconds. 1.3 Before Working Inside Your Computer Use the following...
...XFR D630 User's Guide. • A component can be replaced by your computer and attached devices do not automatically turn off your own personal safety. Do not touch the components or contacts on your computer. Unless otherwise noted, each procedure assumes that is not authorized by Dell...Turning Off Your Computer NOTICE: To avoid losing data, save and close any open files, exit any open programs b. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Before You Begin This chapter provides procedures for 4 seconds. 1.3 Before Working Inside Your Computer Use the following...
Service Manual
Page 7
... 5. Disconnect your computer and then unplug it from the compartment. 7. Remove the battery. If the 2 security screws are disconnecting this type of the notebook. To remove the battery from the compartment, utilize the tab on the locking tabs before you are not installed, proceed to ground the system board...connector pins. To access the PC Card or ExpressCard, lower the protective door. Remove any telephone, network. As you disconnect the cable. DellTM XFR D630 Fully Rugged Notebook Service Manual itself. Remove the compartment cover from the computer. 4.
... 5. Disconnect your computer and then unplug it from the compartment. 7. Remove the battery. If the 2 security screws are disconnecting this type of the notebook. To remove the battery from the compartment, utilize the tab on the locking tabs before you are not installed, proceed to ground the system board...connector pins. To access the PC Card or ExpressCard, lower the protective door. Remove any telephone, network. As you disconnect the cable. DellTM XFR D630 Fully Rugged Notebook Service Manual itself. Remove the compartment cover from the computer. 4.
Service Manual
Page 8
d. Remove the PC Card or Express Card. DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c. Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 18808 18812 AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY 1 3 1 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN HEAD SCREW M2.5 X 8 -BLACK 19 Page 8 of 106 Revision A01
d. Remove the PC Card or Express Card. DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c. Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 18808 18812 AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY 1 3 1 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN HEAD SCREW M2.5 X 8 -BLACK 19 Page 8 of 106 Revision A01
Service Manual
Page 9
DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN HEAD SCREW M2...
DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN HEAD SCREW M2...
Service Manual
Page 10
DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
Service Manual
Page 11
DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
Service Manual
Page 12
DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 18535 18623 18816 18539 18629 18550 18824 PAN HEAD SCREW M2 X 8-BLACK PALMREST ASSY PANHEAD SCREW M2X4 PALMREST ASSY ASSY HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY PAN HEAD SCREW M3 X 22 -BLACK SHOULDER STRAP ASSY 1 1 1 9 4 2 2 2 2 19 15 4 1 1 2 2 18590 SCREW,KYBD BLK, PAN HEAD M2X3 19 Page 12 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 18535 18623 18816 18539 18629 18550 18824 PAN HEAD SCREW M2 X 8-BLACK PALMREST ASSY PANHEAD SCREW M2X4 PALMREST ASSY ASSY HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY PAN HEAD SCREW M3 X 22 -BLACK SHOULDER STRAP ASSY 1 1 1 9 4 2 2 2 2 19 15 4 1 1 2 2 18590 SCREW,KYBD BLK, PAN HEAD M2X3 19 Page 12 of 106 Revision A01
Service Manual
Page 13
... on the taskbar, click the device you can remove and install devices while the computer is running and connected to devices, store them . DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN HEAD...
... on the taskbar, click the device you can remove and install devices while the computer is running and connected to devices, store them . DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN HEAD...
Service Manual
Page 14
...safety instructions in the XFR D630 Product Information Guide and in hibernate mode NOTICE: Hard drives are extremely fragile; Do not remove the hard drive while the computer is hot, do not touch the metal housing of the hard drive. NOTE: Dell does not guarantee compatibility ...or provide support for your computer before removing the hard drive. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Optical drive 2 Device Latch release 4.
...safety instructions in the XFR D630 Product Information Guide and in hibernate mode NOTICE: Hard drives are extremely fragile; Do not remove the hard drive while the computer is hot, do not touch the metal housing of the hard drive. NOTE: Dell does not guarantee compatibility ...or provide support for your computer before removing the hard drive. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Optical drive 2 Device Latch release 4.
Service Manual
Page 15
If the 2 security screws are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. If the 2 optional screws that secure the quarter-turn , towards the 'unlock' icon, to step 4. 4. Page 15 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 3. Lift each latch, and turn each a quarter-turn latches are not installed, proceed to release the latching mechanism.
If the 2 security screws are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. If the 2 optional screws that secure the quarter-turn , towards the 'unlock' icon, to step 4. 4. Page 15 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 3. Lift each latch, and turn each a quarter-turn latches are not installed, proceed to release the latching mechanism.
Service Manual
Page 16
... the tab to slide the drive into place. If you use excessive force, you may damage the connector. Page 16 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 5.
... the tab to slide the drive into place. If you use excessive force, you may damage the connector. Page 16 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 5.
Service Manual
Page 17
... cover with the optional stylus housing, stylus, stylus tether, and stylus clip. If your XFR D630 is configured with the DirectVue Touch Screen Display, it is an optional feature. DellTM XFR D630 Fully Rugged Notebook Service Manual 9. Use the Operating System CD to allow for right or left-handed use.... 4.1 Replacing the Stylus Clip Page 17 of 106 Revision A01 The Touch Screen Display is fully seated. 10. Use the Drivers and...
... cover with the optional stylus housing, stylus, stylus tether, and stylus clip. If your XFR D630 is configured with the DirectVue Touch Screen Display, it is an optional feature. DellTM XFR D630 Fully Rugged Notebook Service Manual 9. Use the Operating System CD to allow for right or left-handed use.... 4.1 Replacing the Stylus Clip Page 17 of 106 Revision A01 The Touch Screen Display is fully seated. 10. Use the Drivers and...
Service Manual
Page 18
DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is installed on the handle assembly's end screw on the left -handed use. 2. The stylus clip provides an eyelet into ... the stylus clip. If the clip is installed the opposite way, this raised metal part of either handle cover to the notebook 1 Handle cover 2 Stylus clip Close Up View of the notebook. Note that the raised part of the clip is needed when installing this clip. The clip is installed with the...
DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is installed on the handle assembly's end screw on the left -handed use. 2. The stylus clip provides an eyelet into ... the stylus clip. If the clip is installed the opposite way, this raised metal part of either handle cover to the notebook 1 Handle cover 2 Stylus clip Close Up View of the notebook. Note that the raised part of the clip is needed when installing this clip. The clip is installed with the...
Service Manual
Page 19
DellTM XFR D630 Fully Rugged Notebook Service Manual 4. NOTE: The stylus clip can be installed on each end) To replace the stylus: 1. At the stylus clip, loosen the looped end of ... the hole in the end of the new stylus and then place the free end of the tether through the loop until tight. 5 Handle The XFR D630 is required. This section provides instructions for right or left or right side of the tether. Page 19 of the tether. NOTE: If you relocate...
DellTM XFR D630 Fully Rugged Notebook Service Manual 4. NOTE: The stylus clip can be installed on each end) To replace the stylus: 1. At the stylus clip, loosen the looped end of ... the hole in the end of the new stylus and then place the free end of the tether through the loop until tight. 5 Handle The XFR D630 is required. This section provides instructions for right or left or right side of the tether. Page 19 of the tether. NOTE: If you relocate...
Service Manual
Page 20
Align the main handle assembly with the mounting holes in the front plate of 106 Revision A01 Page 20 of the XFR D630 as shown in the figure above . 2. Remove the 6 screws (3 on each side) on each side) that secure the handle to...cover) that secure the handle to the XFR D630 using the 6 screws provided. 3. Remove the 6 screws (3 on the top of the handle assembly that secure the main handle assembly. 5.2 Installing the Handle 1. Secure the main handle assembly to the handle brackets. 3. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 ...
Align the main handle assembly with the mounting holes in the front plate of 106 Revision A01 Page 20 of the XFR D630 as shown in the figure above . 2. Remove the 6 screws (3 on each side) on each side) that secure the handle to...cover) that secure the handle to the XFR D630 using the 6 screws provided. 3. Remove the 6 screws (3 on the top of the handle assembly that secure the main handle assembly. 5.2 Installing the Handle 1. Secure the main handle assembly to the handle brackets. 3. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 ...
Service Manual
Page 21
... Clip for instructions regarding installing the stylus clip onto one side of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Remove the 2 screws that secure the Comms Door. 2. Remove the Comms Door from the notebook. Secure the handle covers over the main handle assembly ends as shown. 5. Page 21... of the handle assembly. 6. Align each of the handle covers over the main handle assembly and to the XFR D630 with the 4 screws provided (2 on the notebook's rear panel and protects the RJ-45 and RJ-11 connectors. 6.1.1 Removing the Comms Door 1.
... Clip for instructions regarding installing the stylus clip onto one side of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Remove the 2 screws that secure the Comms Door. 2. Remove the Comms Door from the notebook. Secure the handle covers over the main handle assembly ends as shown. 5. Page 21... of the handle assembly. 6. Align each of the handle covers over the main handle assembly and to the XFR D630 with the 4 screws provided (2 on the notebook's rear panel and protects the RJ-45 and RJ-11 connectors. 6.1.1 Removing the Comms Door 1.