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...used in this document may not apply to avoid the problem. and is a trademark of 106 Revision A01 Dell Inc. Some of Dell Inc.; Windows and Windows Vista are registered trademarks of the information contained in trademarks and trade names other than... errors and technical inaccuracies. DellTM XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and Cautions NOTE: A NOTE indicates important information that helps you how to all Dell systems. © 2008 Dell Inc. Reproduction in this text: Dell, the DELL logo, and Latitude are registered trademarks of your computer...
...used in this document may not apply to avoid the problem. and is a trademark of 106 Revision A01 Dell Inc. Some of Dell Inc.; Windows and Windows Vista are registered trademarks of the information contained in trademarks and trade names other than... errors and technical inaccuracies. DellTM XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and Cautions NOTE: A NOTE indicates important information that helps you how to all Dell systems. © 2008 Dell Inc. Reproduction in this text: Dell, the DELL logo, and Latitude are registered trademarks of your computer...
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DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY DEVICES ...13 3 ... DOOR ...34 6.9 PC CARD SLOT DOOR ...35 7 HINGE COVER ...37 7.1 REMOVING THE HINGE COVER 37 7.2 INSTALLING THE HINGE COVER 39 8 KEYBOARDS ...39 8.1 STANDARD KEYBOARD ...39 8.2 RUGGED KEYBOARD ...41 9 MEMORY ...51 9.1 DIMM A ...51 9.2 DIMM B ...53 10 DISPLAY ASSEMBLY 55 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 REMOVING THE DISPLAY ...
DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY DEVICES ...13 3 ... DOOR ...34 6.9 PC CARD SLOT DOOR ...35 7 HINGE COVER ...37 7.1 REMOVING THE HINGE COVER 37 7.2 INSTALLING THE HINGE COVER 39 8 KEYBOARDS ...39 8.1 STANDARD KEYBOARD ...39 8.2 RUGGED KEYBOARD ...41 9 MEMORY ...51 9.1 DIMM A ...51 9.2 DIMM B ...53 10 DISPLAY ASSEMBLY 55 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 REMOVING THE DISPLAY ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH® WIRELESS ...
DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH® WIRELESS ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2 25.3 25.4 REMOVING THE BOTTOM CHASSIS 104 INSTALLING THE BOTTOM CHASSIS 105 REMOVING THE MODEM CABLE 105 INSTALLING THE MODEM CABLE 105 Page 5 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2 25.3 25.4 REMOVING THE BOTTOM CHASSIS 104 INSTALLING THE BOTTOM CHASSIS 105 REMOVING THE MODEM CABLE 105 INSTALLING THE MODEM CABLE 105 Page 5 of 106 Revision A01
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... servicing that is not authorized by Dell is not covered by performing the removal procedure in reverse order. 1.1 Recommended Tools The procedures in this section, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. Shut down ....service technician should perform repairs on your warranty. Hold a card by its edges or by its pull-tab, not on a card. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Before You Begin This chapter provides procedures for 4 seconds. 1.3 Before Working Inside Your Computer Use the following : ...
... servicing that is not authorized by Dell is not covered by performing the removal procedure in reverse order. 1.1 Recommended Tools The procedures in this section, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. Shut down ....service technician should perform repairs on your warranty. Hold a card by its edges or by its pull-tab, not on a card. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Before You Begin This chapter provides procedures for 4 seconds. 1.3 Before Working Inside Your Computer Use the following : ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual itself. Also, before you service the computer. 6. Ensure that the work surface is located on the locking tabs before you begin working ...
DellTM XFR D630 Fully Rugged Notebook Service Manual itself. Also, before you service the computer. 6. Ensure that the work surface is located on the locking tabs before you begin working ...
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d. Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 18808 18812 AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY 1 3 1 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN HEAD SCREW M2.5 X 8 -BLACK 19 Page 8 of 106 Revision A01 Remove the PC Card or Express Card. DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c.
d. Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 18808 18812 AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY 1 3 1 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN HEAD SCREW M2.5 X 8 -BLACK 19 Page 8 of 106 Revision A01 Remove the PC Card or Express Card. DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c.
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN HEAD SCREW...
DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN HEAD SCREW...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 18535 18623 18816 18539 18629 18550 18824 PAN HEAD SCREW M2 X 8-BLACK PALMREST ASSY PANHEAD SCREW M2X4 PALMREST ASSY ASSY HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY PAN HEAD SCREW M3 X 22 -BLACK SHOULDER STRAP ASSY 1 1 1 9 4 2 2 2 2 19 15 4 1 1 2 2 18590 SCREW,KYBD BLK, PAN HEAD M2X3 19 Page 12 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 18535 18623 18816 18539 18629 18550 18824 PAN HEAD SCREW M2 X 8-BLACK PALMREST ASSY PANHEAD SCREW M2X4 PALMREST ASSY ASSY HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY PAN HEAD SCREW M3 X 22 -BLACK SHOULDER STRAP ASSY 1 1 1 9 4 2 2 2 2 19 15 4 1 1 2 2 18590 SCREW,KYBD BLK, PAN HEAD M2X3 19 Page 12 of 106 Revision A01
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... you can remove and install devices while the computer is running and connected to a docking device (docked). 1. Press the device latch release. DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN HEAD...
... you can remove and install devices while the computer is running and connected to a docking device (docked). 1. Press the device latch release. DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN HEAD...
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...also need the Operating System media to install the drivers and utilities on , in standby mode, or in the XFR D630 User's Guide. Turn the computer over and locate the hard disk drive compartment using the figure below. To ...Dell does not guarantee compatibility or provide support for your computer to install the Microsoft® Windows® operating system. NOTICE: To prevent data loss, turn off your computer, follow the safety instructions in the XFR D630 Product Information Guide and in hibernate mode NOTICE: Hard drives are extremely fragile; DellTM XFR D630 Fully Rugged...
...also need the Operating System media to install the drivers and utilities on , in standby mode, or in the XFR D630 User's Guide. Turn the computer over and locate the hard disk drive compartment using the figure below. To ...Dell does not guarantee compatibility or provide support for your computer to install the Microsoft® Windows® operating system. NOTICE: To prevent data loss, turn off your computer, follow the safety instructions in the XFR D630 Product Information Guide and in hibernate mode NOTICE: Hard drives are extremely fragile; DellTM XFR D630 Fully Rugged...
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Lift each latch, and turn each a quarter-turn latches are not installed, proceed to release the latching mechanism. If the 2 security screws are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. Page 15 of 106 Revision A01 If the 2 optional screws that secure the quarter-turn , towards the 'unlock' icon, to step 4. 4. DellTM XFR D630 Fully Rugged Notebook Service Manual 3.
Lift each latch, and turn each a quarter-turn latches are not installed, proceed to release the latching mechanism. If the 2 security screws are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. Page 15 of 106 Revision A01 If the 2 optional screws that secure the quarter-turn , towards the 'unlock' icon, to step 4. 4. DellTM XFR D630 Fully Rugged Notebook Service Manual 3.
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... connector. Continue to utilize the tab to slide the drive into place. NOTICE: Use firm and even pressure to assist in protective antistatic packaging. 8. DellTM XFR D630 Fully Rugged Notebook Service Manual 5. Save the original packaging for storing or shipping the hard drive. Remove the compartment cover from its packaging. Locate the tab on...
... connector. Continue to utilize the tab to slide the drive into place. NOTICE: Use firm and even pressure to assist in protective antistatic packaging. 8. DellTM XFR D630 Fully Rugged Notebook Service Manual 5. Save the original packaging for storing or shipping the hard drive. Remove the compartment cover from its packaging. Locate the tab on...
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... it will include the stylus, stylus housing, tether and stylus clip. The Touch Screen Display is fully seated. 10. Use the Drivers and Utilities CD to install the operating system for your computer (see the XFR D630 User's Guide for right or left-handed use. 4.1 Replacing the Stylus Clip Page 17 of the... 2 Stylus and stylus tether 3 Stylus clip (for connection to the notebook) NOTE: The stylus clip can be equipped with the quarter-turn latches. 11. DellTM XFR D630 Fully Rugged Notebook Service Manual 9.
... it will include the stylus, stylus housing, tether and stylus clip. The Touch Screen Display is fully seated. 10. Use the Drivers and Utilities CD to install the operating system for your computer (see the XFR D630 User's Guide for right or left-handed use. 4.1 Replacing the Stylus Clip Page 17 of the... 2 Stylus and stylus tether 3 Stylus clip (for connection to the notebook) NOTE: The stylus clip can be equipped with the quarter-turn latches. 11. DellTM XFR D630 Fully Rugged Notebook Service Manual 9.
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... stylus tether can be installed on the end of the handle cover. Slide the new stylus clip between the handle cover and the screw. DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is installed on the handle assembly's end screw on the left -handed use. 2. The clip is installed with the...
... stylus tether can be installed on the end of the handle cover. Slide the new stylus clip between the handle cover and the screw. DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is installed on the handle assembly's end screw on the left -handed use. 2. The clip is installed with the...
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...Revision A01 Pull the stylus and tether through the loop. Place one side of the tether through the loop until tight. 5 Handle The XFR D630 is now attached to allow for removing and installing the handle if replacement is required. c. Page 19 of the tether. Pull the remainder.... At the stylus, loosen the looped end of the tether through the loop until the tether is free from the stylus clip. 2. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Remove the tether and stylus from the tether: a. b. Attach the stylus and tether to tighten the screw that was ...
...Revision A01 Pull the stylus and tether through the loop. Place one side of the tether through the loop until tight. 5 Handle The XFR D630 is now attached to allow for removing and installing the handle if replacement is required. c. Page 19 of the tether. Pull the remainder.... At the stylus, loosen the looped end of the tether through the loop until the tether is free from the stylus clip. 2. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Remove the tether and stylus from the tether: a. b. Attach the stylus and tether to tighten the screw that was ...
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... brackets. 3. Align the main handle assembly with the mounting holes in the front plate of the handle assembly that secure the handle to the XFR D630 using the 6 screws provided. 3. Remove the 6 screws (3 on each side) on each side) that secure the handle covers as shown ...the 6 screws (3 on each side) on each handle cover) that secure the main handle assembly. 5.2 Installing the Handle 1. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 Handle cover (2) 5.1 Removing the Handle 1. Remove the 6 screws (3 on the top of 106 Revision A01
... brackets. 3. Align the main handle assembly with the mounting holes in the front plate of the handle assembly that secure the handle to the XFR D630 using the 6 screws provided. 3. Remove the 6 screws (3 on each side) on each side) that secure the handle covers as shown ...the 6 screws (3 on each side) on each handle cover) that secure the main handle assembly. 5.2 Installing the Handle 1. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 Handle cover (2) 5.1 Removing the Handle 1. Remove the 6 screws (3 on the top of 106 Revision A01
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...2 screws that secure the Comms Door. 2. Remove the Comms Door from the notebook. Align each side). 6 Port Covers The XFR D630 utilizes port covers to Replacing the 97H Stylus Clip for instructions regarding installing the stylus clip onto one side of the notebook. 6.1 ... 21 of the handle covers over the main handle assembly and to the XFR D630 with the optional Touch Screen, please refer to secure and protect the connectors and devices of the handle assembly. 6. If your XFR D630 is located on each of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 4.
...2 screws that secure the Comms Door. 2. Remove the Comms Door from the notebook. Align each side). 6 Port Covers The XFR D630 utilizes port covers to Replacing the 97H Stylus Clip for instructions regarding installing the stylus clip onto one side of the notebook. 6.1 ... 21 of the handle covers over the main handle assembly and to the XFR D630 with the optional Touch Screen, please refer to secure and protect the connectors and devices of the handle assembly. 6. If your XFR D630 is located on each of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 4.