Service Manual
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DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY ... 4.1 REPLACING THE STYLUS CLIP 17 4.2 REPLACING THE STYLUS 19 5 HANDLE...19 5.1 REMOVING THE HANDLE 20 5.2 INSTALLING THE HANDLE 20 6 PORT COVERS ...21 6.1 COMMS DOOR ...21 6.2 DOCKING DOOR ...22 6.3 VGA DOOR...25 6.4 POWER DOOR ...28 6.5 XBAY DOOR ...29 6.6 AUDIO PORTS/WIFI DOOR 31 6.7 USB SIDE DOOR ...32 6.8 USB REAR DOOR ...34 6.9 PC...
DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY ... 4.1 REPLACING THE STYLUS CLIP 17 4.2 REPLACING THE STYLUS 19 5 HANDLE...19 5.1 REMOVING THE HANDLE 20 5.2 INSTALLING THE HANDLE 20 6 PORT COVERS ...21 6.1 COMMS DOOR ...21 6.2 DOCKING DOOR ...22 6.3 VGA DOOR...25 6.4 POWER DOOR ...28 6.5 XBAY DOOR ...29 6.6 AUDIO PORTS/WIFI DOOR 31 6.7 USB SIDE DOOR ...32 6.8 USB REAR DOOR ...34 6.9 PC...
Service Manual
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
Service Manual
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...can remove and install devices while the computer is not present, you want to eject, and click Stop. 3. DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD...ASSY 4 4 18671 PAN HEAD CAPTIVE SCREW-DVD M2 X 12 1 18804 CHASSIS GASKET ASSY 1 2 XBay Devices NOTICE: To prevent damage to a docking device (docked). 1. Press the device latch release. Page 13 of the computer. 2. Avoid pressing down on them in a safe, dry place when they are not...
...can remove and install devices while the computer is not present, you want to eject, and click Stop. 3. DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD...ASSY 4 4 18671 PAN HEAD CAPTIVE SCREW-DVD M2 X 12 1 18804 CHASSIS GASKET ASSY 1 2 XBay Devices NOTICE: To prevent damage to a docking device (docked). 1. Press the device latch release. Page 13 of the computer. 2. Avoid pressing down on them in a safe, dry place when they are not...
Service Manual
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Page 22 of the notebook, and protects the docking connector. 6.2.1 Removing the Docking Door 1. DellTM XFR D630 Fully Rugged Notebook Service Manual 6.1.2 Installing the Comms Door 1. Remove the 6 screws that secure the Docking Door to the notebook. 6.2 Docking Door The Docking Door is located on the notebook. 2. Use the 2 screws to secure the Comms Door to the notebook. Align the Comms Door with the Comms Door mounting holes on the bottom of 106 Revision A01
Page 22 of the notebook, and protects the docking connector. 6.2.1 Removing the Docking Door 1. DellTM XFR D630 Fully Rugged Notebook Service Manual 6.1.2 Installing the Comms Door 1. Remove the 6 screws that secure the Docking Door to the notebook. 6.2 Docking Door The Docking Door is located on the notebook. 2. Use the 2 screws to secure the Comms Door to the notebook. Align the Comms Door with the Comms Door mounting holes on the bottom of 106 Revision A01
Service Manual
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Lift the Docking Door away from the notebook. DellTM XFR D630 Fully Rugged Notebook Service Manual 2. Remove the 2 brackets that secure the Docking Door. 3. Page 23 of 106 Revision A01
Lift the Docking Door away from the notebook. DellTM XFR D630 Fully Rugged Notebook Service Manual 2. Remove the 2 brackets that secure the Docking Door. 3. Page 23 of 106 Revision A01
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Place the two mounting brackets onto the docking door (see figure below). Page 24 of 106 Revision A01 Place the Docking Door onto the notebook aligning it with the 6 mounting holes. 2. DellTM XFR D630 Fully Rugged Notebook Service Manual 6.2.2 Installing the Docking Door 1.
Place the two mounting brackets onto the docking door (see figure below). Page 24 of 106 Revision A01 Place the Docking Door onto the notebook aligning it with the 6 mounting holes. 2. DellTM XFR D630 Fully Rugged Notebook Service Manual 6.2.2 Installing the Docking Door 1.
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DellTM XFR D630 Fully Rugged Notebook Service Manual 3. Turn the notebook top side down, to access the VGA Door on the rear panel of 106 Revision A01 Remove .... 2. When facing the VGA Door, the right screw is secured by 3 screws. To access all the screws the notebook must be turned over. Secure the docking door with the 6 screws provided. 6.3 VGA Door The VGA Door is located on the front left screws are accessed from the front. 1.
DellTM XFR D630 Fully Rugged Notebook Service Manual 3. Turn the notebook top side down, to access the VGA Door on the rear panel of 106 Revision A01 Remove .... 2. When facing the VGA Door, the right screw is secured by 3 screws. To access all the screws the notebook must be turned over. Secure the docking door with the 6 screws provided. 6.3 VGA Door The VGA Door is located on the front left screws are accessed from the front. 1.
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... avoid damage to raise the palm rest, and then disconnect the USB control cable from the system (see Removing the Docking Door.) 17H 9. Turn the computer upside-down. NOTE: Open the Docking Door. Continue to the palm rest. 10. Page 79 of the palm rest screws is located in the battery 170H... the palm rest screws are located beneath this door (see Before Working Inside Your Computer). NOTE: Before proceeding, ensure that secure the palm rest. DellTM XFR D630 Fully Rugged Notebook Service Manual 8.
... avoid damage to raise the palm rest, and then disconnect the USB control cable from the system (see Removing the Docking Door.) 17H 9. Turn the computer upside-down. NOTE: Open the Docking Door. Continue to the palm rest. 10. Page 79 of the palm rest screws is located in the battery 170H... the palm rest screws are located beneath this door (see Before Working Inside Your Computer). NOTE: Before proceeding, ensure that secure the palm rest. DellTM XFR D630 Fully Rugged Notebook Service Manual 8.
User Guide
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... Icon 106 Double-Clicking the Dell Support Icon 106 Drive Problems 106 Media drive problems 107 If you cannot eject the CD, CD-RW, DVD, or DVD+RW drive tray 107 ... Area Network (WLAN 120 Mobile Broadband (Wireless Wide Area Network 120 PC Card Problems 121 Power Problems 122 Ensuring Sufficient Power for Your Computer 123 Docking Power Considerations 123 8
... Icon 106 Double-Clicking the Dell Support Icon 106 Drive Problems 106 Media drive problems 107 If you cannot eject the CD, CD-RW, DVD, or DVD+RW drive tray 107 ... Area Network (WLAN 120 Mobile Broadband (Wireless Wide Area Network 120 PC Card Problems 121 Power Problems 122 Ensuring Sufficient Power for Your Computer 123 Docking Power Considerations 123 8
User Guide
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... - Bottom View 9 1 2 8 3 7 4 6 5 1 battery charge gauge/health gauge 3 battery-bay latch releases (2) 5 memory module cover 7 air vents 9 device locking screw 2 battery 4 device locking screw (if present) 6 docking-device connector 8 hard drive B A T T E R Y C H A R G E G A U G E / H E A L T H G A U G E -
... - Bottom View 9 1 2 8 3 7 4 6 5 1 battery charge gauge/health gauge 3 battery-bay latch releases (2) 5 memory module cover 7 air vents 9 device locking screw 2 battery 4 device locking screw (if present) 6 docking-device connector 8 hard drive B A T T E R Y C H A R G E G A U G E / H E A L T H G A U G E -
User Guide
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D E V I C E L O C K I C E C O N N E C T O R - D E V I N G S C R E W - See the Dell documentation that contains the second memory module connector (DIMM B) (see "Memory" on page 157) AI R VE N T S - About Your Computer 33 The computer uses an internal fan to a docking device. Lets you attach your docking device for more information. D O C K I N G - M EM O R Y M O D U L E C O V E R - Covers the compartment that came with your computer to create airflow through...
D E V I C E L O C K I C E C O N N E C T O R - D E V I N G S C R E W - See the Dell documentation that contains the second memory module connector (DIMM B) (see "Memory" on page 157) AI R VE N T S - About Your Computer 33 The computer uses an internal fan to a docking device. Lets you attach your docking device for more information. D O C K I N G - M EM O R Y M O D U L E C O V E R - Covers the compartment that came with your computer to create airflow through...
User Guide
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... internal circuitry prevents the battery from other external cables from being in your computer. NOTICE: You must remove all external cables from Dell. To remove the battery: 1 If the computer is connected to start charging if the light flashes alternately green and orange. See ... battery is too hot to a docking device (docked), undock it. Replacing the Battery CAUTION: Using an incompatible battery may not charge when you connect the computer to an electrical outlet, the computer checks the battery charge and temperature. NOTE: With Dell™ ExpressCharge™, when the ...
... internal circuitry prevents the battery from other external cables from being in your computer. NOTICE: You must remove all external cables from Dell. To remove the battery: 1 If the computer is connected to start charging if the light flashes alternately green and orange. See ... battery is too hot to a docking device (docked), undock it. Replacing the Battery CAUTION: Using an incompatible battery may not charge when you connect the computer to an electrical outlet, the computer checks the battery charge and temperature. NOTE: With Dell™ ExpressCharge™, when the ...
User Guide
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If your portable computer or docking device. If covered up -arrow key to increase brightness on the integrated display only (not on an external monitor). • Press and the down -arrow ... conserve power by setting the brightness to the lowest comfortable setting by pressing the and left-arrow key combination. 6 Using the Display Adjusting Brightness When a Dell™ computer is running on battery power, you try to change the brightness level, the Brightness Meter may appear, but the brightness level on the...
If your portable computer or docking device. If covered up -arrow key to increase brightness on the integrated display only (not on an external monitor). • Press and the down -arrow ... conserve power by setting the brightness to the lowest comfortable setting by pressing the and left-arrow key combination. 6 Using the Display Adjusting Brightness When a Dell™ computer is running on battery power, you try to change the brightness level, the Brightness Meter may appear, but the brightness level on the...
User Guide
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Swapping Primary and Secondary Displays To swap your primary and secondary display designations (for example, to change, or under or pick a Control Panel icon, click Display. 4 Click the Settings tab→ Advanced→ Displays tab. See the documentation that came with your primary display after docking): 1 Click the Start button and click Control Panel. 2 Under Pick a category, click Appearance and Themes. 3 Under Pick a task..., click the area you want to use your external monitor as your video card for additional information. Using the Display 59
Swapping Primary and Secondary Displays To swap your primary and secondary display designations (for example, to change, or under or pick a Control Panel icon, click Display. 4 Click the Settings tab→ Advanced→ Displays tab. See the documentation that came with your primary display after docking): 1 Click the Start button and click Control Panel. 2 Under Pick a category, click Appearance and Themes. 3 Under Pick a task..., click the area you want to use your external monitor as your video card for additional information. Using the Display 59
User Guide
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..." on page 135), review your computer's configuration information, and ensure that the device you see "Contacting Dell" on page 199). 1 If the computer is connected to a docking device (docked), undock it. NOTE: If you wait too long and the operating system logo appears, continue to wait...Microsoft® Windows® desktop; It is recommended that came with your docking device for technical assistance. See the documentation that you print these procedures before you begin. When to Use the Dell Diagnostics If you experience a problem with your computer, perform the checks in...
..." on page 135), review your computer's configuration information, and ensure that the device you see "Contacting Dell" on page 199). 1 If the computer is connected to a docking device (docked), undock it. NOTE: If you wait too long and the operating system logo appears, continue to wait...Microsoft® Windows® desktop; It is recommended that came with your docking device for technical assistance. See the documentation that you print these procedures before you begin. When to Use the Dell Diagnostics If you experience a problem with your computer, perform the checks in...
User Guide
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.... Bypass power protection devices, power strips, and the extension cable to the Dell D/Dock. Using AC adapters that the AC adapter is connected to your computer when the computer is docked to verify that the electrical outlet is working by testing it with another device...MOD ULES - Ensure that are less-powerful than 65 W will not start up. Docking While the Computer Is Running If a computer is connected to the Dell D/Dock or Dell D/Port while the computer is running, presence of the docking device is ignored until the AC adapter is not possible on page 119). Troubleshooting ...
.... Bypass power protection devices, power strips, and the extension cable to the Dell D/Dock. Using AC adapters that the AC adapter is connected to your computer when the computer is docked to verify that the electrical outlet is working by testing it with another device...MOD ULES - Ensure that are less-powerful than 65 W will not start up. Docking While the Computer Is Running If a computer is connected to the Dell D/Dock or Dell D/Port while the computer is running, presence of the docking device is ignored until the AC adapter is not possible on page 119). Troubleshooting ...
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AC Power Loss While the Computer Is Docked If a computer loses AC power while docked to the printer and the computer. NOTE: If you begin any of the procedures in this section, follow the safety instructions in the Product Information ... - • See the printer documentation for instructions. TE S T THE ELECTRICA L OU TLET - For a USB printer, ensure that the printer cables are securely connected to the Dell D/Dock or Dell D/Port, the computer immediately goes into low-performance mode.
AC Power Loss While the Computer Is Docked If a computer loses AC power while docked to the printer and the computer. NOTE: If you begin any of the procedures in this section, follow the safety instructions in the Product Information ... - • See the printer documentation for instructions. TE S T THE ELECTRICA L OU TLET - For a USB printer, ensure that the printer cables are securely connected to the Dell D/Dock or Dell D/Port, the computer immediately goes into low-performance mode.
User Guide
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... the External Hot Key option, which you can use the system setup program as the amount of system memory After you set up ) configuration and docking-device configuration settings • Basic device-configuration settings • System security and hard-drive password settings NOTE: Unless you set through the system setup program... the options available in the system setup program, thus overriding options that you are an expert computer user or are directed to do so by Dell technical support, do not change the system setup settings. System Setup Program 135
... the External Hot Key option, which you can use the system setup program as the amount of system memory After you set up ) configuration and docking-device configuration settings • Basic device-configuration settings • System security and hard-drive password settings NOTE: Unless you set through the system setup program... the options available in the system setup program, thus overriding options that you are an expert computer user or are directed to do so by Dell technical support, do not change the system setup settings. System Setup Program 135
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... device up or down the computer through the Start menu. 2 If the computer is restored. When the DELL logo appears, press immediately. See the documentation that came with your docking device for the operating system start-up -arrow key, and then enable or disable the device or change ... 5 When the boot device list appears, highlight the device from which you wait too long and the Windows logo appears, continue to a docking device (docked), undock it stops searching and starts the operating system. The next time you save the changes and exit the system setup program. When the...
... device up or down the computer through the Start menu. 2 If the computer is restored. When the DELL logo appears, press immediately. See the documentation that came with your docking device for the operating system start-up -arrow key, and then enable or disable the device or change ... 5 When the boot device list appears, highlight the device from which you wait too long and the Windows logo appears, continue to a docking device (docked), undock it stops searching and starts the operating system. The next time you save the changes and exit the system setup program. When the...
User Guide
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...ensure that both connectors are correctly oriented and aligned. Also, before you pull connectors apart, keep them evenly aligned to help protect your docking device for 4 seconds. Hold a card by its edges or by your operating system, press and hold the power button for instructions. ... on the cable itself. Hold a component such as a processor by its edges, not by Dell is flat and clean to help ensure your computer. Damage due to a docking device (docked), undock it from the network wall connector. 4 Disconnect any telephone or network cables from potential ...
...ensure that both connectors are correctly oriented and aligned. Also, before you pull connectors apart, keep them evenly aligned to help protect your docking device for 4 seconds. Hold a card by its edges or by your operating system, press and hold the power button for instructions. ... on the cable itself. Hold a component such as a processor by its edges, not by Dell is flat and clean to help ensure your computer. Damage due to a docking device (docked), undock it from the network wall connector. 4 Disconnect any telephone or network cables from potential ...