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... text: Dell, the DELL logo, and Latitude are registered trademarks of Microsoft Corporation; The content is provided as is provided for property damage, personal injury, or death. is strictly forbidden This document is , without express or implied warranties of your computer. Dell Inc. NOTICE... used in trademarks and trade names other than its own. Windows and Windows Vista are registered trademarks of Dell Inc. DellTM XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and Cautions NOTE: A NOTE indicates important information that helps you how to avoid the...
... text: Dell, the DELL logo, and Latitude are registered trademarks of Microsoft Corporation; The content is provided as is provided for property damage, personal injury, or death. is strictly forbidden This document is , without express or implied warranties of your computer. Dell Inc. NOTICE... used in trademarks and trade names other than its own. Windows and Windows Vista are registered trademarks of Dell Inc. DellTM XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and Cautions NOTE: A NOTE indicates important information that helps you how to avoid the...
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DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY DEVICES ...13 3 HARD DRIVE...14 4 ...
DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY DEVICES ...13 3 HARD DRIVE...14 4 ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH® WIRELESS CARD 68 11.2 ...
DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH® WIRELESS CARD 68 11.2 ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2 25.3 25.4 REMOVING THE BOTTOM CHASSIS 104 INSTALLING THE BOTTOM CHASSIS 105 REMOVING THE MODEM CABLE 105 INSTALLING THE MODEM CABLE 105 Page 5 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2 25.3 25.4 REMOVING THE BOTTOM CHASSIS 104 INSTALLING THE BOTTOM CHASSIS 105 REMOVING THE MODEM CABLE 105 INSTALLING THE MODEM CABLE 105 Page 5 of 106 Revision A01
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... authorized by Dell is not covered by its pins. CAUTION: Handle components and cards with care. Hold a card by its edges or by your warranty. Click Start→ Shut Down→ Shut down the operating system: a. Damage due to servicing that the... The computer turns off after the operating system shutdown process finishes. 2. NOTICE: Only a certified service technician should perform repairs on your own personal safety. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Before You Begin This chapter provides procedures for 4 seconds. 1.3 Before Working Inside Your Computer...
... authorized by Dell is not covered by its pins. CAUTION: Handle components and cards with care. Hold a card by its edges or by your warranty. Click Start→ Shut Down→ Shut down the operating system: a. Damage due to servicing that the... The computer turns off after the operating system shutdown process finishes. 2. NOTICE: Only a certified service technician should perform repairs on your own personal safety. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Before You Begin This chapter provides procedures for 4 seconds. 1.3 Before Working Inside Your Computer...
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Also, before you service the computer. 6. Ensure that the work surface is located on the battery compartment using a #1 Philips screw driver. Turn over the computer. a. If the 2 security screws ... type of the notebook. Lift each latch and turn each a quarter-turn latches are not installed, proceed to avoid bending any telephone, network. DellTM XFR D630 Fully Rugged Notebook Service Manual itself. if you begin working inside the computer. 1. As you disconnect the cable. NOTICE: To avoid damaging the computer, perform the following steps...
Also, before you service the computer. 6. Ensure that the work surface is located on the battery compartment using a #1 Philips screw driver. Turn over the computer. a. If the 2 security screws ... type of the notebook. Lift each latch and turn each a quarter-turn latches are not installed, proceed to avoid bending any telephone, network. DellTM XFR D630 Fully Rugged Notebook Service Manual itself. if you begin working inside the computer. 1. As you disconnect the cable. NOTICE: To avoid damaging the computer, perform the following steps...
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d. Remove the PC Card or Express Card. Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 18808 18812 AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY 1 3 1 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN HEAD SCREW M2.5 X 8 -BLACK 19 Page 8 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c.
d. Remove the PC Card or Express Card. Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 18808 18812 AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY 1 3 1 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN HEAD SCREW M2.5 X 8 -BLACK 19 Page 8 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c.
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN HEAD SCREW...
DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN HEAD SCREW...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 18535 18623 18816 18539 18629 18550 18824 PAN HEAD SCREW M2 X 8-BLACK PALMREST ASSY PANHEAD SCREW M2X4 PALMREST ASSY ASSY HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY PAN HEAD SCREW M3 X 22 -BLACK SHOULDER STRAP ASSY 1 1 1 9 4 2 2 2 2 19 15 4 1 1 2 2 18590 SCREW,KYBD BLK, PAN HEAD M2X3 19 Page 12 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 18535 18623 18816 18539 18629 18550 18824 PAN HEAD SCREW M2 X 8-BLACK PALMREST ASSY PANHEAD SCREW M2X4 PALMREST ASSY ASSY HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY PAN HEAD SCREW M3 X 22 -BLACK SHOULDER STRAP ASSY 1 1 1 9 4 2 2 2 2 19 15 4 1 1 2 2 18590 SCREW,KYBD BLK, PAN HEAD M2X3 19 Page 12 of 106 Revision A01
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...-click the Safely Remove Hardware icon on top of them in a safe, dry place when they are not installed in the computer. DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN HEAD...
...-click the Safely Remove Hardware icon on top of them in a safe, dry place when they are not installed in the computer. DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN HEAD...
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... disk drive compartment: 1. To replace the hard drive in hibernate mode NOTICE: Hard drives are extremely fragile; Follow the procedures in the XFR D630 User's Guide. NOTE: Dell does not guarantee compatibility or provide support for your computer to install the Microsoft® Windows® operating system. Turn the computer over ... the new device into the XBay until it clicks into place. 3 Hard Drive CAUTION: If you remove the hard drive from sources other than Dell. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Optical drive 2 Device Latch release 4.
... disk drive compartment: 1. To replace the hard drive in hibernate mode NOTICE: Hard drives are extremely fragile; Follow the procedures in the XFR D630 User's Guide. NOTE: Dell does not guarantee compatibility or provide support for your computer to install the Microsoft® Windows® operating system. Turn the computer over ... the new device into the XBay until it clicks into place. 3 Hard Drive CAUTION: If you remove the hard drive from sources other than Dell. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Optical drive 2 Device Latch release 4.
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If the 2 security screws are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. Lift each latch, and turn each a quarter-turn latches are not installed, proceed to release the latching mechanism. Page 15 of 106 Revision A01 If the 2 optional screws that secure the quarter-turn , towards the 'unlock' icon, to step 4. 4. DellTM XFR D630 Fully Rugged Notebook Service Manual 3.
If the 2 security screws are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. Lift each latch, and turn each a quarter-turn latches are not installed, proceed to release the latching mechanism. Page 15 of 106 Revision A01 If the 2 optional screws that secure the quarter-turn , towards the 'unlock' icon, to step 4. 4. DellTM XFR D630 Fully Rugged Notebook Service Manual 3.
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... the tab to assist in protective antistatic packaging. 8. NOTICE: Use firm and even pressure to disconnect the hard disk drive from the compartment. DellTM XFR D630 Fully Rugged Notebook Service Manual 5. NOTICE: When the hard drive is not in the computer, store it back to slide the drive into place. Save the original packaging...
... the tab to assist in protective antistatic packaging. 8. NOTICE: Use firm and even pressure to disconnect the hard disk drive from the compartment. DellTM XFR D630 Fully Rugged Notebook Service Manual 5. NOTICE: When the hard drive is not in the computer, store it back to slide the drive into place. Save the original packaging...
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... in the sections below. 1 Stylus housing 2 Stylus and stylus tether 3 Stylus clip (for connection to install the operating system for your XFR D630 is an optional feature. DellTM XFR D630 Fully Rugged Notebook Service Manual 9. Use the Operating System CD to the notebook) NOTE: The stylus clip can be equipped with the optional stylus housing, stylus...
... in the sections below. 1 Stylus housing 2 Stylus and stylus tether 3 Stylus clip (for connection to install the operating system for your XFR D630 is an optional feature. DellTM XFR D630 Fully Rugged Notebook Service Manual 9. Use the Operating System CD to the notebook) NOTE: The stylus clip can be equipped with the optional stylus housing, stylus...
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... to allow for right or left or right side of the notebook. Slide the old stylus clip from beneath the loosened screw. 3. DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is needed when installing this raised metal part of the clip is within the recessed area of the handle cover. Loosen...
... to allow for right or left or right side of the notebook. Slide the old stylus clip from beneath the loosened screw. 3. DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is needed when installing this raised metal part of the clip is within the recessed area of the handle cover. Loosen...
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...Page 19 of the tether. Remove the stylus from the stylus clip: a. Pull the stylus and tether through the loop until tight. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Attach the stylus and tether to the tether. 4. b. NOTE: If you relocate the stylus from one of the looped ends of... if replacement is now attached to the stylus clip: a. Place one side of the tether through the loop until tight. 5 Handle The XFR D630 is free from the stylus clip. 2. Pull the stylus and tether through the loop until the stylus is equipped with loops on either the...
...Page 19 of the tether. Remove the stylus from the stylus clip: a. Pull the stylus and tether through the loop until tight. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Attach the stylus and tether to the tether. 4. b. NOTE: If you relocate the stylus from one of the looped ends of... if replacement is now attached to the stylus clip: a. Place one side of the tether through the loop until tight. 5 Handle The XFR D630 is free from the stylus clip. 2. Pull the stylus and tether through the loop until the stylus is equipped with loops on either the...
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...assembly that secure the handle to the handle brackets. Page 20 of the handle assembly that secure the handle to the XFR D630 using the 6 screws provided. 3. Secure the main handle assembly to the handle brackets. 3. Remove the 6 screws (3 on the top.... 2. Remove the 6 screws (3 on each side) on each side) that secure the handle covers as shown in the figure above . 2. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 Handle cover (2) 5.1 Removing the Handle 1. Remove the 4 screws (2 on each side) on each handle cover) that secure...
...assembly that secure the handle to the handle brackets. Page 20 of the handle assembly that secure the handle to the XFR D630 using the 6 screws provided. 3. Secure the main handle assembly to the handle brackets. 3. Remove the 6 screws (3 on the top.... 2. Remove the 6 screws (3 on each side) on each side) that secure the handle covers as shown in the figure above . 2. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 Handle cover (2) 5.1 Removing the Handle 1. Remove the 4 screws (2 on each side) on each handle cover) that secure...
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Align each side). 6 Port Covers The XFR D630 utilizes port covers to Replacing the 97H Stylus Clip for instructions regarding installing the stylus clip onto one side of the handle assembly. 6. Secure the ... XFR D630 is equipped with the 4 screws provided (2 on each of the handle covers over the main handle assembly and to the XFR D630 with the optional Touch Screen, please refer to secure and protect the connectors and devices of 106 Revision A01 Remove the Comms Door from the notebook. DellTM XFR D630 Fully Rugged Notebook Service Manual...
Align each side). 6 Port Covers The XFR D630 utilizes port covers to Replacing the 97H Stylus Clip for instructions regarding installing the stylus clip onto one side of the handle assembly. 6. Secure the ... XFR D630 is equipped with the 4 screws provided (2 on each of the handle covers over the main handle assembly and to the XFR D630 with the optional Touch Screen, please refer to secure and protect the connectors and devices of 106 Revision A01 Remove the Comms Door from the notebook. DellTM XFR D630 Fully Rugged Notebook Service Manual...