User's Guide
Page 5
... printer for long-term storage 80 Storing supplies ...81 Storing media ...81 Storing the toner cartridges and photoconductor units 81 Replacing the toner cartridges ...81 Recycling Lexmark products ...83 Replacing the photoconductor units ...83 Replacing the fuser ...83 Replacing the waste toner box ...83 Replacing the transfer belt ...83 Cleaning the printhead lenses ...84 Aligning the...
... printer for long-term storage 80 Storing supplies ...81 Storing media ...81 Storing the toner cartridges and photoconductor units 81 Replacing the toner cartridges ...81 Recycling Lexmark products ...83 Replacing the photoconductor units ...83 Replacing the fuser ...83 Replacing the waste toner box ...83 Replacing the transfer belt ...83 Cleaning the printhead lenses ...84 Aligning the...
User's Guide
Page 80
... C5202MS C5202YS C5202KS For printer(s) C522, C524 C522, C524 C522, C524 C522, C524 C520 C520 C520 C520 C522, C524 C522, C524 C522, C524 C522, C524 C520 C520 C520 C520 Ordering a photoconductor unit Order Lexmark part number C52030X. Ordering a transfer belt Order Lexmark part number 40X1401. Maintaining the printer for long-term storage 80 Ordering a waste toner box Order Lexmark part number C52025X. Maintaining the...
... C5202MS C5202YS C5202KS For printer(s) C522, C524 C522, C524 C522, C524 C522, C524 C520 C520 C520 C520 C522, C524 C522, C524 C522, C524 C522, C524 C520 C520 C520 C520 Ordering a photoconductor unit Order Lexmark part number C52030X. Ordering a transfer belt Order Lexmark part number 40X1401. Maintaining the printer for long-term storage 80 Ordering a waste toner box Order Lexmark part number C52025X. Maintaining the...
User's Guide
Page 83
... either Printing only black text and graphics or the publication Printing only black text and graphics. Replacing the waste toner box When 82 Waste toner box nearly full appears on the operator panel, replace the fuser immediately. Recycling Lexmark products 83 Replacing the photoconductor units When 84 [color] PC Unit life warning appears on the operator panel...
... either Printing only black text and graphics or the publication Printing only black text and graphics. Replacing the waste toner box When 82 Waste toner box nearly full appears on the operator panel, replace the fuser immediately. Recycling Lexmark products 83 Replacing the photoconductor units When 84 [color] PC Unit life warning appears on the operator panel...
User's Guide
Page 144
... verifying installation with menu settings page 28 ordering maintenance items 79 fuser 80 photoconductor units 80 toner cartridges 79 transfer belt 80 waste toner box 80 supplies 79 fuser 80 photoconductor units 80 toner cartridges 79 transfer belt 80 waste toner box 80 P paper letterhead 37 loading manual feed slot 58 multipurpose feeder 53, 55 optional 500-sheet...
... verifying installation with menu settings page 28 ordering maintenance items 79 fuser 80 photoconductor units 80 toner cartridges 79 transfer belt 80 waste toner box 80 supplies 79 fuser 80 photoconductor units 80 toner cartridges 79 transfer belt 80 waste toner box 80 P paper letterhead 37 loading manual feed slot 58 multipurpose feeder 53, 55 optional 500-sheet...
User's Guide
Page 145
...breaks 92 unresponsive printer 90 R recycling products 83 used supplies 82 repeat print 111 replacing fuser 83 photoconductor units 83 toner cartridges 81 transfer belt 83 waste toner box 83 reserve print 111 restoring factory default settings 107 S safety information 2 Secure mode 116 security 802.1x Authenticating 117... job 24 serial number 105 setting Paper Size 62 Paper Type 62 settings, restoring factory defaults 107 Setup Menu using Alarm Control 109 Toner Alarm 109 Simple Network Management Protocol, security 116 sizes, media 40, 41 status of supplies, determining 78 storing media 40, 81...
...breaks 92 unresponsive printer 90 R recycling products 83 used supplies 82 repeat print 111 replacing fuser 83 photoconductor units 83 toner cartridges 81 transfer belt 83 waste toner box 83 reserve print 111 restoring factory default settings 107 S safety information 2 Secure mode 116 security 802.1x Authenticating 117... job 24 serial number 105 setting Paper Size 62 Paper Type 62 settings, restoring factory defaults 107 Setup Menu using Alarm Control 109 Toner Alarm 109 Simple Network Management Protocol, security 116 sizes, media 40, 41 status of supplies, determining 78 storing media 40, 81...
User's Guide
Page 146
Index transfer belt 80 waste toner box 80 paper 78 recycling 82 specialty media 78 status 78 storing 81 toner 78 supplies, determining status 78 system board accessing 120 covering with metal plate 123 T toner cartridges recycling 82 replacing 81 storing 81 ...93 skewed print 96 solid color pages 96 streaked horizontal lines 94 streaked vertical lines 94 toner rubs off paper easily 95 toner specks 95 uneven print density 96 white or colored lines 93 printing problems 91 held ... unresponsive printer 90 U UNIX 15, 23 USB 133 V verify print 111 W waste toner box, replacing 83 Windows 10, 17 146
Index transfer belt 80 waste toner box 80 paper 78 recycling 82 specialty media 78 status 78 storing 81 toner 78 supplies, determining status 78 system board accessing 120 covering with metal plate 123 T toner cartridges recycling 82 replacing 81 storing 81 ...93 skewed print 96 solid color pages 96 streaked horizontal lines 94 streaked vertical lines 94 toner rubs off paper easily 95 toner specks 95 uneven print density 96 white or colored lines 93 printing problems 91 held ... unresponsive printer 90 U UNIX 15, 23 USB 133 V verify print 111 W waste toner box, replacing 83 Windows 10, 17 146
Menus and Messages Guide
Page 4
... Replace Supply Cyan Cartridge Magenta Cartridge Yellow Cartridge Black Cartridge Cyan PC Unit Magenta PC Unit Yellow PC Unit Black PC Unit Fuser Transfer Belt Waste Toner Box Paper Menu Default Source Paper Size/Type Configure MP Substitute Size Paper Texture Paper Weight Paper Loading Custom Types Universal Setup Reports Menu Settings Page...
... Replace Supply Cyan Cartridge Magenta Cartridge Yellow Cartridge Black Cartridge Cyan PC Unit Magenta PC Unit Yellow PC Unit Black PC Unit Fuser Transfer Belt Waste Toner Box Paper Menu Default Source Paper Size/Type Configure MP Substitute Size Paper Texture Paper Weight Paper Loading Custom Types Universal Setup Reports Menu Settings Page...
Menus and Messages Guide
Page 8
... Replace Missing or Defective OK Uncalibrated Unsupported To view the status of the black toner cartridge. Using printer menus Menu item Black Cartridge Cyan PC Unit Magenta PC Unit Yellow PC Unit Black PC Unit Fuser Transfer Belt Waste Toner Box Purpose Values To view the status of the cyan photoconductor unit. Life Warning...
... Replace Missing or Defective OK Uncalibrated Unsupported To view the status of the black toner cartridge. Using printer menus Menu item Black Cartridge Cyan PC Unit Magenta PC Unit Yellow PC Unit Black PC Unit Fuser Transfer Belt Waste Toner Box Purpose Values To view the status of the cyan photoconductor unit. Life Warning...
Menus and Messages Guide
Page 49
...replacing. • Press until Continue appears, and then press the message and continue printing. • Order a replacement waste toner box immediately. Insert the waste toner box. When print quality is reduced, install the new fuser using the instruction sheet that comes with the replacement fuser. ...62 Disk full 63 Unformatted disk 64 Unsupported disk format 80 Fuser life warning 80 Replace fuser 82 Waste toner box nearly full 82 Replace waste toner box 82 Waste toner box missing 83 Transfer belt missing 83 Transfer belt life warning Action • Press until Continue appears, and...
...replacing. • Press until Continue appears, and then press the message and continue printing. • Order a replacement waste toner box immediately. Insert the waste toner box. When print quality is reduced, install the new fuser using the instruction sheet that comes with the replacement fuser. ...62 Disk full 63 Unformatted disk 64 Unsupported disk format 80 Fuser life warning 80 Replace fuser 82 Waste toner box nearly full 82 Replace waste toner box 82 Waste toner box missing 83 Transfer belt missing 83 Transfer belt life warning Action • Press until Continue appears, and...
Menus and Messages Guide
Page 51
... Disk full 49 63 Unformatted disk 49 64 Unsupported disk format 49 80 Fuser life warning 49 80 Replace fuser 49 82 Replace waste toner box 49 82 Waste toner box missing 49 82 Waste toner box nearly full 49 83 Replace transfer belt 50 83 Transfer belt life warning 49 83 Transfer belt missing 49 84 PC Unit...
... Disk full 49 63 Unformatted disk 49 64 Unsupported disk format 49 80 Fuser life warning 49 80 Replace fuser 49 82 Replace waste toner box 49 82 Waste toner box missing 49 82 Waste toner box nearly full 49 83 Replace transfer belt 50 83 Transfer belt life warning 49 83 Transfer belt missing 49 84 PC Unit...
Menus and Messages Guide
Page 54
... Guide, Help 42 Supplies Menu 7 Black Cartridge 8 Black PC Unit 8 Cyan Cartridge 7 Cyan PC Unit 8 Fuser 8 Magenta Cartridge 7 Magenta PC Unit 8 Replace Supply 7 Transfer Belt 8 Waste Toner Box 8 Yellow Cartridge 7 Yellow PC Unit 8 Symbol Set, PCL 28 T TCP/IP 33 textured paper 12 Timeouts 17 Print Timeout 17 54
... Guide, Help 42 Supplies Menu 7 Black Cartridge 8 Black PC Unit 8 Cyan Cartridge 7 Cyan PC Unit 8 Fuser 8 Magenta Cartridge 7 Magenta PC Unit 8 Replace Supply 7 Transfer Belt 8 Waste Toner Box 8 Yellow Cartridge 7 Yellow PC Unit 8 Symbol Set, PCL 28 T TCP/IP 33 textured paper 12 Timeouts 17 Print Timeout 17 54
Service Manual
Page 19
... installed. Supplies Menu Replace Supply Cyan Cartridge Magenta Cartridge Yellow Cartridge Black Cartridge Cyan PC Unit Magenta PC Unit Yellow PC Unit Black PC Unit Waste Toner Box Fuser Transfer Belt Paper Menu Default Source Paper Size/Type Configure MP Substitute Size Paper Texture Paper Weight Paper Loading Custom Types Universal Setup Reports...
... installed. Supplies Menu Replace Supply Cyan Cartridge Magenta Cartridge Yellow Cartridge Black Cartridge Cyan PC Unit Magenta PC Unit Yellow PC Unit Black PC Unit Waste Toner Box Fuser Transfer Belt Paper Menu Default Source Paper Size/Type Configure MP Substitute Size Paper Texture Paper Weight Paper Loading Custom Types Universal Setup Reports...
Service Manual
Page 38
...If this does not fix the problem, replace the system card. If not possible, contact your next level of service. • Replace the waste toner box using the instruction sheet that there is deleted. • Delete fonts, macros, and other data stored on page 4-79. • Press until... (continued) Error code 62 Disk full 63 Unformatted disk 64 Unsupported disk format 80 Fuser life warning 80 Replace fuser 82 Waste toner box nearly full 82 Replace waste toner box Action • Press until Continue appears, and then press to clear the message and continue printing. • If printing ...
...If this does not fix the problem, replace the system card. If not possible, contact your next level of service. • Replace the waste toner box using the instruction sheet that there is deleted. • Delete fonts, macros, and other data stored on page 4-79. • Press until... (continued) Error code 62 Disk full 63 Unformatted disk 64 Unsupported disk format 80 Fuser life warning 80 Replace fuser 82 Waste toner box nearly full 82 Replace waste toner box Action • Press until Continue appears, and then press to clear the message and continue printing. • If printing ...
Service Manual
Page 39
... photoconductor unit. • If the problem persists, replace the system card. 5022-xxx User status and attendance messages (continued) Error code Action 82 Waste toner box missing • Insert the waste toner box. • Inspect the top cover camshaft assembly for any other damage. See "System card removal" on page 4-79. 83 Transfer belt life warning...
... photoconductor unit. • If the problem persists, replace the system card. 5022-xxx User status and attendance messages (continued) Error code Action 82 Waste toner box missing • Insert the waste toner box. • Inspect the top cover camshaft assembly for any other damage. See "System card removal" on page 4-79. 83 Transfer belt life warning...
Service Manual
Page 92
.... The sensor should change state. Open the top access cover assembly. The sensor should change state. Replace the waste toner box, leave the menu, and re-enter the menu. 5022-xxx Base Sensor Test Bin Full Test This test is used to determine if specific ...sensor flag. Press Back ( ) or Stop ( ) to locate the sensor in question. Test the manual feed slot by inserting a sheet of the sensor. Remove the waste toner box before entering the sensor test. The sensor should change state. Sensor Test This test is entered. The actual test runs when the menu is used...
.... The sensor should change state. Open the top access cover assembly. The sensor should change state. Replace the waste toner box, leave the menu, and re-enter the menu. 5022-xxx Base Sensor Test Bin Full Test This test is used to determine if specific ...sensor flag. Press Back ( ) or Stop ( ) to locate the sensor in question. Test the manual feed slot by inserting a sheet of the sensor. Remove the waste toner box before entering the sensor test. The sensor should change state. Sensor Test This test is entered. The actual test runs when the menu is used...
Service Manual
Page 115
5022-xxx Bump aligner drive The power to turn the bump aligner roll is stalling or causing waste toner box full messages, the vertical auger mechanism might be causing the problem. 3-38 Service Manual Bump aligner roll Bump aligner gears Bump aligner gears Bump aligner motor Note: If this motor is supplied from the bump aligner motor. The motor drives a set of bump aligner gears which causes the bump aligner roll to turn .
5022-xxx Bump aligner drive The power to turn the bump aligner roll is stalling or causing waste toner box full messages, the vertical auger mechanism might be causing the problem. 3-38 Service Manual Bump aligner roll Bump aligner gears Bump aligner gears Bump aligner motor Note: If this motor is supplied from the bump aligner motor. The motor drives a set of bump aligner gears which causes the bump aligner roll to turn .