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DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH....3 MOBILE BROADBAND NETWORK (WWAN) CARD 70 FLASH CACHE MODULE 73 SUBSCRIBER IDENTITY MODULE (SIM) CARD 75 13 COIN-CELL BATTERY 76 13.1 REMOVING THE COIN-CELL BATTERY 76 13.2 INSTALLING THE COIN-CELL BATTERY 77 14 PALM REST...78 14.1 REMOVING THE PALM REST 78 14.2 INSTALLING THE PALM REST 80 15 WIRELESS...
DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH....3 MOBILE BROADBAND NETWORK (WWAN) CARD 70 FLASH CACHE MODULE 73 SUBSCRIBER IDENTITY MODULE (SIM) CARD 75 13 COIN-CELL BATTERY 76 13.1 REMOVING THE COIN-CELL BATTERY 76 13.2 INSTALLING THE COIN-CELL BATTERY 77 14 PALM REST...78 14.1 REMOVING THE PALM REST 78 14.2 INSTALLING THE PALM REST 80 15 WIRELESS...
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... 'unlock' icon, to avoid bending any connector pins. a. Remove the compartment cover from the computer. 4. Page 7 of the battery compartment. Turn off your computer (see Turning Off Your Computer). 95H NOTICE: To disconnect a network cable, first unplug the cable ...battery before you service the computer. 6. Also, before you connect a cable, ensure that both connectors are installed, remove the 2 screws on the latches on the battery to ground the system board. 8. Disconnect your computer and then unplug it from the PC Card slot. a. b. Remove the battery. DellTM XFR D630...
... 'unlock' icon, to avoid bending any connector pins. a. Remove the compartment cover from the computer. 4. Page 7 of the battery compartment. Turn off your computer (see Turning Off Your Computer). 95H NOTICE: To disconnect a network cable, first unplug the cable ...battery before you service the computer. 6. Also, before you connect a cable, ensure that both connectors are installed, remove the 2 screws on the latches on the battery to ground the system board. 8. Disconnect your computer and then unplug it from the PC Card slot. a. b. Remove the battery. DellTM XFR D630...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
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... computer and an electrical outlet. 7. Turn on the computer. Forcing the cover to close , remove the module and reinstall it clicks into place. Insert the battery into the slot at a 45-degree angle, and rotate the module down until it . NOTE: If the memory module is difficult to view your computer... of memory installed in the computer, click Start -> Help and Support -> Use Tools to close may not boot properly. Slide the module firmly into the battery bay, or connect the AC adapter to secure the cover. DellTM XFR D630 Fully Rugged Notebook Service Manual b.
... computer and an electrical outlet. 7. Turn on the computer. Forcing the cover to close , remove the module and reinstall it clicks into place. Insert the battery into the slot at a 45-degree angle, and rotate the module down until it . NOTE: If the memory module is difficult to view your computer... of memory installed in the computer, click Start -> Help and Support -> Use Tools to close may not boot properly. Slide the module firmly into the battery bay, or connect the AC adapter to secure the cover. DellTM XFR D630 Fully Rugged Notebook Service Manual b.
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...1. Install the latch and secure with Bluetooth® Wireless Technology CAUTION: Before working inside your computer, follow the safety instructions in your XFR D630 Product Information Guide and in Before You Begin. 142H 2. Remove the hinge cover (see Before Working Inside Your Computer). 14H 11.1 ...to avoid damaging the card, card cable, or surrounding components. 4. NOTICE: To avoid damaging the system board, you must remove the main battery before you begin working inside the computer (see Removing the Hinge Cover). 143H 3. Use the plastic scribe to the top cover hook. 3....
...1. Install the latch and secure with Bluetooth® Wireless Technology CAUTION: Before working inside your computer, follow the safety instructions in your XFR D630 Product Information Guide and in Before You Begin. 142H 2. Remove the hinge cover (see Before Working Inside Your Computer). 14H 11.1 ...to avoid damaging the card, card cable, or surrounding components. 4. NOTICE: To avoid damaging the system board, you must remove the main battery before you begin working inside the computer (see Removing the Hinge Cover). 143H 3. Use the plastic scribe to the top cover hook. 3....
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...hinge cover (see Keyboards). 16H Page 76 of 106 Revision A01 Replace the battery and battery cover. 13 Coin-Cell Battery CAUTION: Before working inside the computer. 13.1 Removing the Coin-Cell Battery 1. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 SIM card 2 metal brackets (2) NOTICE:...To prevent electrostatic discharge (ESD), hold the card in your XFR D630 Product Information Guide and in the XFR D630 User's Guide. NOTICE: To avoid damaging the system board, you must remove the main battery before you begin working inside your computer, follow the safety ...
...hinge cover (see Keyboards). 16H Page 76 of 106 Revision A01 Replace the battery and battery cover. 13 Coin-Cell Battery CAUTION: Before working inside the computer. 13.1 Removing the Coin-Cell Battery 1. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 SIM card 2 metal brackets (2) NOTICE:...To prevent electrostatic discharge (ESD), hold the card in your XFR D630 Product Information Guide and in the XFR D630 User's Guide. NOTICE: To avoid damaging the system board, you must remove the main battery before you begin working inside your computer, follow the safety ...
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...to the connector on the system board. 5. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Remove the battery cable connector from the battery compartment. 13.2 Installing the Coin-Cell Battery 1. Install the hinge cover (see Keyboards). 162H 4. Connect the battery cable connector to break the plastic, lift the ...plastic tab slightly, and gently "toe" in the coincell battery at an angle and push into the battery compartment. 2. Install the battery. Page 77 of 106 Revision A01 Install the keyboard (see Installing the Hinge Cover). 163H 5....
...to the connector on the system board. 5. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Remove the battery cable connector from the battery compartment. 13.2 Installing the Coin-Cell Battery 1. Install the hinge cover (see Keyboards). 162H 4. Connect the battery cable connector to break the plastic, lift the ...plastic tab slightly, and gently "toe" in the coincell battery at an angle and push into the battery compartment. 2. Install the battery. Page 77 of 106 Revision A01 Install the keyboard (see Installing the Hinge Cover). 163H 5....
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...are installing a replacement palm rest, in which case you need to remove the coin-cell battery and place it in place (on the back of 106 Revision A01 Follow the instructions in the XFR D630 User's Guide. Remove the display assembly (see Removing the Hinge Cover). 165H 3. Remove ...the five screws from the system board (see Coin-Cell Battery). 169H NOTE: You can leave the coin-cell battery in the replacement palm rest. 7. DellTM XFR D630 Fully Rugged Notebook Service Manual 14 Palm Rest CAUTION: Before working inside your computer, follow the ...
...are installing a replacement palm rest, in which case you need to remove the coin-cell battery and place it in place (on the back of 106 Revision A01 Follow the instructions in the XFR D630 User's Guide. Remove the display assembly (see Removing the Hinge Cover). 165H 3. Remove ...the five screws from the system board (see Coin-Cell Battery). 169H NOTE: You can leave the coin-cell battery in the replacement palm rest. 7. DellTM XFR D630 Fully Rugged Notebook Service Manual 14 Palm Rest CAUTION: Before working inside your computer, follow the ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 8. Remove the 11 screws that the main battery has been removed from the base to avoid damage to raise the palm rest, and then disconnect the USB control cable from the system board. ... Computer). Turn the computer upside-down. NOTE: Before proceeding, ensure that secure the palm rest. Two of the palm rest screws is located in the battery 170H bay. Continue to the palm rest. 10. NOTE: Open the Docking Door. Turn the computer top-side up, slightly raise the palm rest, and...
DellTM XFR D630 Fully Rugged Notebook Service Manual 8. Remove the 11 screws that the main battery has been removed from the base to avoid damage to raise the palm rest, and then disconnect the USB control cable from the system board. ... Computer). Turn the computer upside-down. NOTE: Before proceeding, ensure that secure the palm rest. Two of the palm rest screws is located in the battery 170H bay. Continue to the palm rest. 10. NOTE: Open the Docking Door. Turn the computer top-side up, slightly raise the palm rest, and...
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... connector to the system board before replacing the palm rest screws. Reconnect the coin-cell battery (see Coin-Cell Battery). 172H Page 80 of Palm Rest showing Touchpad Cable Route Touchpad cable 1. Turn the system over. 3. DellTM XFR D630 Fully Rugged Notebook Service Manual Touch pad connector 1 touch pad connector 14.2 Installing the Palm...
... connector to the system board before replacing the palm rest screws. Reconnect the coin-cell battery (see Coin-Cell Battery). 172H Page 80 of Palm Rest showing Touchpad Cable Route Touchpad cable 1. Turn the system over. 3. DellTM XFR D630 Fully Rugged Notebook Service Manual Touch pad connector 1 touch pad connector 14.2 Installing the Palm...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 5. Install the battery. 15 Wireless Local Area ...Network (WLAN) Cards If you have two or three antenna connectors, depending on the back of 106 Revision A01 Remove the display assembly (see Keyboards). 174H 7. If you begin any of the procedures in this section, follow the safety instructions in the XFR D630...metal surface (such as a connector on the type of its connector. Follow the procedures in the XFR D630 User's Guide. If a WLAN card is already installed. NOTE: The WLAN card may have ....
DellTM XFR D630 Fully Rugged Notebook Service Manual 5. Install the battery. 15 Wireless Local Area ...Network (WLAN) Cards If you have two or three antenna connectors, depending on the back of 106 Revision A01 Remove the display assembly (see Keyboards). 174H 7. If you begin any of the procedures in this section, follow the safety instructions in the XFR D630...metal surface (such as a connector on the type of its connector. Follow the procedures in the XFR D630 User's Guide. If a WLAN card is already installed. NOTE: The WLAN card may have ....
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...assembly (see Installing the Display Assembly). 183H 6. Replace the display assembly (see Removing the Display Assembly). 19H 6. Follow the instructions in the XFR D630 User's Guide. Pull up on the pull-tab to the system board. 8. Replace the hinge cover (see Installing the Hinge Cover). 185H 16... keyboard (see Installing the Palm Rest). 182H 5. NOTICE: To avoid damaging the system board, you must remove the main battery before you begin working inside the computer (see the safety instructions in the XFR D630 Product Information Guide and in Before You Begin. 187H 2. DellTM...
...assembly (see Installing the Display Assembly). 183H 6. Replace the display assembly (see Removing the Display Assembly). 19H 6. Follow the instructions in the XFR D630 User's Guide. Pull up on the pull-tab to the system board. 8. Replace the hinge cover (see Installing the Hinge Cover). 185H 16... keyboard (see Installing the Palm Rest). 182H 5. NOTICE: To avoid damaging the system board, you must remove the main battery before you begin working inside the computer (see the safety instructions in the XFR D630 Product Information Guide and in Before You Begin. 187H 2. DellTM...
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...4 screws. 8. Replace the media bay device (see Keyboards). 21H 5. Replace the battery. 18 Processor 18.1 Removing the Processor CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and in Before You Begin. 209H 2. NOTICE: To avoid damage ...to the processor, hold the screwdriver so that you replace 204H the keyboard. 9. Follow the instructions in the XFR D630 User's Guide. Remove the keyboard (see XBay Devices). 207H 12. Remove the display assembly (see XBay Devices). 21H 4. NOTICE: To ...
...4 screws. 8. Replace the media bay device (see Keyboards). 21H 5. Replace the battery. 18 Processor 18.1 Removing the Processor CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and in Before You Begin. 209H 2. NOTICE: To avoid damage ...to the processor, hold the screwdriver so that you replace 204H the keyboard. 9. Follow the instructions in the XFR D630 User's Guide. Remove the keyboard (see XBay Devices). 207H 12. Remove the display assembly (see XBay Devices). 21H 4. NOTICE: To ...
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.... Apply the thermal grease. Replace the hinge cover (see Keyboards). 21H 9. Replace the battery. 19 PC Card Reader CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and in a spiral pattern to the processor thermal-cooling assembly. 5. To...processor, press to apply slight pressure to apply thermal grease in the XFR D630 User's Guide. Replace the palm rest (see Installing the Palm Rest). 217H NOTE: Ensure that you reconnect the coin-cell battery (see Installing the Display Assembly). 20H 8. Replace the display assembly...
.... Apply the thermal grease. Replace the hinge cover (see Keyboards). 21H 9. Replace the battery. 19 PC Card Reader CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and in a spiral pattern to the processor thermal-cooling assembly. 5. To...processor, press to apply slight pressure to apply thermal grease in the XFR D630 User's Guide. Replace the palm rest (see Installing the Palm Rest). 217H NOTE: Ensure that you reconnect the coin-cell battery (see Installing the Display Assembly). 20H 8. Replace the display assembly...
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... 2. Install the PC Card cage. Replace the battery. 20 Speaker CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and in Before You Begin. 236H 2. Follow the instructions in the XFR D630 User's Guide. If you also removed the PC... only, skip to the bottom chassis. 2. Install the PC Card interface. Remove the display assembly (see XBay Devices). 234H 7. DellTM XFR D630 Fully Rugged Notebook Service Manual NOTICE: If you are servicing the system board, RF Passthru board or bottom chassis, continue with next steps...
... 2. Install the PC Card cage. Replace the battery. 20 Speaker CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and in Before You Begin. 236H 2. Follow the instructions in the XFR D630 User's Guide. If you also removed the PC... only, skip to the bottom chassis. 2. Install the PC Card interface. Remove the display assembly (see XBay Devices). 234H 7. DellTM XFR D630 Fully Rugged Notebook Service Manual NOTICE: If you are servicing the system board, RF Passthru board or bottom chassis, continue with next steps...
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... 24H 4. Replace the display assembly (see Installing the Hinge Cover). 247H 7. Replace the battery. 21 Fan CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and in the base and attach the speaker cable to avoid damaging them....). 246H 6. Install the speaker in the XFR D630 User's Guide. Replace the palm rest (see Installing the Palm Rest). 24H NOTE: Ensure that you reconnect the coin-cell battery (see Keyboards). 245H 5. Replace the keyboard (see Coin-Cell Battery) before you replace 243H the keyboard. 3....
... 24H 4. Replace the display assembly (see Installing the Hinge Cover). 247H 7. Replace the battery. 21 Fan CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and in the base and attach the speaker cable to avoid damaging them....). 246H 6. Install the speaker in the XFR D630 User's Guide. Replace the palm rest (see Installing the Palm Rest). 24H NOTE: Ensure that you reconnect the coin-cell battery (see Keyboards). 245H 5. Replace the keyboard (see Coin-Cell Battery) before you replace 243H the keyboard. 3....
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... 5. Install the fan and attach to the cage enclosure. 3. Page 94 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 1. Remove the palm rest (see Coin-Cell Battery) before you reconnect the coin-cell battery (see Removing the Palm Rest). 253H 7. Replace the palm rest (see Installing the Palm Rest). 256H...
... 5. Install the fan and attach to the cage enclosure. 3. Page 94 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 1. Remove the palm rest (see Coin-Cell Battery) before you reconnect the coin-cell battery (see Removing the Palm Rest). 253H 7. Replace the palm rest (see Installing the Palm Rest). 256H...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18. NOTE: After replacing the system board, use a ... the flash BIOS-update program CD from the CD. Turn on the screen. 29H 23 Flashing the BIOS CAUTION: Contact Dell Customer Support before inserting the CD. 2. The computer continues to save configuration changes. 6. Press , select Save changes and.... 23.2 Flashing the BIOS From the Hard Drive 1. NOTE: If you do so may result in , the main battery is properly installed, and a network cable is plugged in and that accompanied the replacement system board to enter the system setup...
DellTM XFR D630 Fully Rugged Notebook Service Manual 18. NOTE: After replacing the system board, use a ... the flash BIOS-update program CD from the CD. Turn on the screen. 29H 23 Flashing the BIOS CAUTION: Contact Dell Customer Support before inserting the CD. 2. The computer continues to save configuration changes. 6. Press , select Save changes and.... 23.2 Flashing the BIOS From the Hard Drive 1. NOTE: If you do so may result in , the main battery is properly installed, and a network cable is plugged in and that accompanied the replacement system board to enter the system setup...
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...to remove the system memory or the processor. 3. Page 105 of the computer). 1. Update the handle hardware. Follow the instructions in the XFR D630 User's Guide. Install the stylus, tether and clip if previously removed. Refer to the figure below to see Removing the System Board). 307H ... doors except the HDD and battery doors. 1. Replace the system board (see Stylus, Tether and Clip). 301H 25.2 Installing the Bottom Chassis NOTE: The replacement assembly will be reused for the new cable. 25.4 Installing the Modem Cable 1. If your XFR D630 is equipped with the optional Touch...
...to remove the system memory or the processor. 3. Page 105 of the computer). 1. Update the handle hardware. Follow the instructions in the XFR D630 User's Guide. Install the stylus, tether and clip if previously removed. Refer to the figure below to see Removing the System Board). 307H ... doors except the HDD and battery doors. 1. Replace the system board (see Stylus, Tether and Clip). 301H 25.2 Installing the Bottom Chassis NOTE: The replacement assembly will be reused for the new cable. 25.4 Installing the Modem Cable 1. If your XFR D630 is equipped with the optional Touch...