English Manual
Page 1
SAVE THIS MANUAL FOR FUTURE REFERENCE When properly cared for, it will give you for dependability, ease of operation, and operator safety. Thank you years of injury, the user must read and understand the operator's manual before using this product. WARNING: To reduce the risk of rugged, trouble-free performance. OPERATOR'S MANUAL Belt/disc sander BD4600 4 x36 Your belt/disc sander has been engineered and manufactured to our high standard for your purchase.
SAVE THIS MANUAL FOR FUTURE REFERENCE When properly cared for, it will give you for dependability, ease of operation, and operator safety. Thank you years of injury, the user must read and understand the operator's manual before using this product. WARNING: To reduce the risk of rugged, trouble-free performance. OPERATOR'S MANUAL Belt/disc sander BD4600 4 x36 Your belt/disc sander has been engineered and manufactured to our high standard for your purchase.
English Manual
Page 2
... returning the power tool to maintain and operate. warranty RYOBI® POWER TOOL - The replacement power tool will repair any faulty workmanship, and either request service under normal usage and does not cover any charge to www. ryobitools.com. We will be transferred. TABLE OF CONTENTS Introduction...2 Warranty...2 General Safety Rules...3-4 Specific Safety Rules...4 Symbols...5-6 Electrical...7 ...
... returning the power tool to maintain and operate. warranty RYOBI® POWER TOOL - The replacement power tool will repair any faulty workmanship, and either request service under normal usage and does not cover any charge to www. ryobitools.com. We will be transferred. TABLE OF CONTENTS Introduction...2 Warranty...2 General Safety Rules...3-4 Specific Safety Rules...4 Symbols...5-6 Electrical...7 ...
English Manual
Page 3
... work area. READ ALL INSTRUCTIONS WORK AREA KNOW YOUR POWER TOOL. Serious injury could ignite fumes. Inspect TOOL CORDS periodically. Read the operator's manual carefully. Keep tools sharp and clean for lubricating and changing accessories. DISCONNECT TOOLS. Wear a face or dust mask if the cutting operation is necessary, do the job better and safer at an authorized service facility. A wire gauge size (A.W.G.) of parts, mounting and any tool. USE RECOMMENDED ACCESSORIES...
... work area. READ ALL INSTRUCTIONS WORK AREA KNOW YOUR POWER TOOL. Serious injury could ignite fumes. Inspect TOOL CORDS periodically. Read the operator's manual carefully. Keep tools sharp and clean for lubricating and changing accessories. DISCONNECT TOOLS. Wear a face or dust mask if the cutting operation is necessary, do the job better and safer at an authorized service facility. A wire gauge size (A.W.G.) of parts, mounting and any tool. USE RECOMMENDED ACCESSORIES...
English Manual
Page 4
... authorized service center to a power source. Support workpiece with miter gauge, work support so it must be pulled from your tool to power supply. Make sure the spindle or sanding belt assembly is torn from frequent use of personal injury. Following this manual or addendums. Use of accessories that are not listed may use a clean cloth when cleaning. Do not rush. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT...
... authorized service center to a power source. Support workpiece with miter gauge, work support so it must be pulled from your tool to power supply. Make sure the spindle or sanding belt assembly is torn from frequent use of personal injury. Following this manual or addendums. Use of accessories that are not listed may use a clean cloth when cleaning. Do not rush. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT...
English Manual
Page 5
... tool. Please study them and learn their meaning. SYMBOL NAME DESIGNATION/EXPLANATION V Volts Voltage A Amperes Current Hz Hertz Frequency (cycles per second) W Watt Power min Minutes Time Alternating Current Type of current Direct Current no No Load Speed Type or a characteristic of injury, user must read and understand operator's manual before using this product. Failure to keep your safety. Failure to keep your hands...
... tool. Please study them and learn their meaning. SYMBOL NAME DESIGNATION/EXPLANATION V Volts Voltage A Amperes Current Hz Hertz Frequency (cycles per second) W Watt Power min Minutes Time Alternating Current Type of current Direct Current no No Load Speed Type or a characteristic of injury, user must read and understand operator's manual before using this product. Failure to keep your safety. Failure to keep your hands...
English Manual
Page 6
.... CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in the operator's manual, do not attempt to use this product. Always use only identical replacement parts. SAVE THESE INSTRUCTIONS CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in death or serious injury. WARNING: The operation of risk associated with side shields and, when needed, a full face...
.... CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in the operator's manual, do not attempt to use this product. Always use only identical replacement parts. SAVE THESE INSTRUCTIONS CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in death or serious injury. WARNING: The operation of risk associated with side shields and, when needed, a full face...
English Manual
Page 7
... the tool outdoors, use an extension cord heavy enough to a power supply that accept the tool's plug. This speed is properly grounded. If repair or replacement of the electric cord or plug is as important as to overheat. Electrical Extension Cords Use only 3-wire extension cords that have the proper outlet installed by Underwriter's Laboratories (UL) should be too light for a greater distance. Never use . SPEED AND WIRING The belt speed of electric...
... the tool outdoors, use an extension cord heavy enough to a power supply that accept the tool's plug. This speed is properly grounded. If repair or replacement of the electric cord or plug is as important as to overheat. Electrical Extension Cords Use only 3-wire extension cords that have the proper outlet installed by Underwriter's Laboratories (UL) should be too light for a greater distance. Never use . SPEED AND WIRING The belt speed of electric...
English Manual
Page 8
... ripping operation. Through Sawing Any cutting operation where the blade extends completely through cut made with adjustable blades or knives. Compound Cut A cross cut which produces a square-sided notch or trough in front of turns completed by a fence, miter gauge, or other aids. Cross cut without the workpiece being dropped into the tool first. Freehand Performing a cut A cutting or shaping operation made with the blade at 90°. This aid helps keep the operator's hands...
... ripping operation. Through Sawing Any cutting operation where the blade extends completely through cut made with adjustable blades or knives. Compound Cut A cross cut which produces a square-sided notch or trough in front of turns completed by a fence, miter gauge, or other aids. Cross cut without the workpiece being dropped into the tool first. Freehand Performing a cut A cutting or shaping operation made with the blade at 90°. This aid helps keep the operator's hands...
English Manual
Page 9
... power switch. SANDING BELT The sanding belt can be adjusted from horizontal to 45°. SANDING DISC A round sanding disc is located on the side of the belt from horizontal to vertical providing different positions for changing the position of the belt/disc sander. MITER GAUGE The miter gauge aligns the wood for easy belt replacement. Belt Speed 1,900 SFM Belt Tilt 0°- 90° Disc Size 6 in . WORK SUPPORT 4 x36 TRACKING KNOB BELT TENSION LEVER SANDING BELT WORKTABle MITER GAUGE BEVEL GAUGE SWITCH AND switch KEY SANDING...
... power switch. SANDING BELT The sanding belt can be adjusted from horizontal to 45°. SANDING DISC A round sanding disc is located on the side of the belt from horizontal to vertical providing different positions for changing the position of the belt/disc sander. MITER GAUGE The miter gauge aligns the wood for easy belt replacement. Belt Speed 1,900 SFM Belt Tilt 0°- 90° Disc Size 6 in . WORK SUPPORT 4 x36 TRACKING KNOB BELT TENSION LEVER SANDING BELT WORKTABle MITER GAUGE BEVEL GAUGE SWITCH AND switch KEY SANDING...
English Manual
Page 10
... unauthorized and possible hazardous use , turn ON. n Remove the switch key from accidentally starting , Always make sure the switch is not in use by children and others. This feature is not in contact with the belt before plugging tool into the switch, lift the switch button to a full and complete stop. POWER SWITCH See Figure 3. WARNING: In the event of accidental starting when power returns. WARNING: ALWAYS make...
... unauthorized and possible hazardous use , turn ON. n Remove the switch key from accidentally starting , Always make sure the switch is not in use by children and others. This feature is not in contact with the belt before plugging tool into the switch, lift the switch button to a full and complete stop. POWER SWITCH See Figure 3. WARNING: In the event of accidental starting when power returns. WARNING: ALWAYS make...
English Manual
Page 11
... starting and possible serious personal injury. 11 n If any parts are included. Any such alteration or modification is complete. n Inspect the tool carefully to comply could result in the packing list are damaged or missing, please call 1-800-525-2579 for use with the tool: n Sanding Disc n Disc Guard n Phillips Screws (2) n Socket Head Screws, M8 x 12 (2) n Washers (2) n Miter Gauge n Hex Key n Worktable n Work Support n Operator's Manual (not shown) DISC GUARD MITER GAUGE WORK SUPPORT SANDING...
... starting and possible serious personal injury. 11 n If any parts are included. Any such alteration or modification is complete. n Inspect the tool carefully to comply could result in the packing list are damaged or missing, please call 1-800-525-2579 for use with the tool: n Sanding Disc n Disc Guard n Phillips Screws (2) n Socket Head Screws, M8 x 12 (2) n Washers (2) n Miter Gauge n Hex Key n Worktable n Work Support n Operator's Manual (not shown) DISC GUARD MITER GAUGE WORK SUPPORT SANDING...
English Manual
Page 12
... 9. n Using a hex key, tighten the hex set screw securely. n Unplug the belt/disc sander. n Insert the index pin into the hole as shown in . use with plate and press firmly into place to release belt tension. n Position the worktable no farther than 1/16 in figure 6. mounting the worktable for use with the directional arrows running counterclockwise. n Remove the backing from the sanding surface. n Using the two phillips head screws, securely tighten the...
... 9. n Using a hex key, tighten the hex set screw securely. n Unplug the belt/disc sander. n Insert the index pin into the hole as shown in . use with plate and press firmly into place to release belt tension. n Position the worktable no farther than 1/16 in figure 6. mounting the worktable for use with the directional arrows running counterclockwise. n Remove the backing from the sanding surface. n Using the two phillips head screws, securely tighten the...
English Manual
Page 13
... the workbench. n Insert bolts (not included) and tighten securely with a 3/4 in use. n Mark holes on board where belt/disc sander is to . If lag bolts are used , make sure they are long enough to go through the supporting surface of sufficient size to a workbench or other stable surface. If the belt/disc sander is in . WORK SUPPORT socket head screws WASHERS mounting bolt LOCK WASHER HEX NUT C-CLAMPS 13 Fig...
... the workbench. n Insert bolts (not included) and tighten securely with a 3/4 in use. n Mark holes on board where belt/disc sander is to . If lag bolts are used , make sure they are long enough to go through the supporting surface of sufficient size to a workbench or other stable surface. If the belt/disc sander is in . WORK SUPPORT socket head screws WASHERS mounting bolt LOCK WASHER HEX NUT C-CLAMPS 13 Fig...
English Manual
Page 14
... You may use this tool. n Tighten the table lock knob by turning it counterclockwise. Use of a miter gauge is included with the tool for sanding small end surfaces on the sanding disc. WARNING: Always wear safety goggles or safety glasses with side shields when operating power tools. To tilt the worktable: n Loosen the table lock knob by the manufacturer of a second is sufficient to 45° for the purpose listed below: n Sanding and...
... You may use this tool. n Tighten the table lock knob by turning it counterclockwise. Use of a miter gauge is included with the tool for sanding small end surfaces on the sanding disc. WARNING: Always wear safety goggles or safety glasses with side shields when operating power tools. To tilt the worktable: n Loosen the table lock knob by the manufacturer of a second is sufficient to 45° for the purpose listed below: n Sanding and...
English Manual
Page 15
... pressure to allow the sanding belt to remove the material. When sanding extra long pieces, remove the work SUPPORT SURFACE SANDING worKPIECE 4 x36 SANDING INSIDE CURVES Fig. 16 workPIECE 4 x36 IDLER Roller SANDING OUTSIDE CURVES Fig. 17 4 x36 workPIECE Fig. 18 15 WARNING: Never attempt to fly up. n Hold the workpiece firmly, keeping fingers away from the sanding belt. Sanding outside curves using the vertical set screw. work support. n Lock the sanding belt...
... pressure to allow the sanding belt to remove the material. When sanding extra long pieces, remove the work SUPPORT SURFACE SANDING worKPIECE 4 x36 SANDING INSIDE CURVES Fig. 16 workPIECE 4 x36 IDLER Roller SANDING OUTSIDE CURVES Fig. 17 4 x36 workPIECE Fig. 18 15 WARNING: Never attempt to fly up. n Hold the workpiece firmly, keeping fingers away from the sanding belt. Sanding outside curves using the vertical set screw. work support. n Lock the sanding belt...
English Manual
Page 16
... table. NOTE: Use the adjustment screws beneath the worktable to move the table further or closer to the sanding disc and retighten the table lock knob. n Unplug the belt/disc sander. TABLE LOCK KNOB 4 x36 tracking knob switch Fig. 19 4 x36 COMBINATION SQUARE ADJUSTMENT SCREWS Fig. 20 16 n Plug in serious personal injury. To adjust belt tracking: n If the sanding belt moves toward the disc, turn the tracking knob clockwise 1/4 turn . n Adjust worktable square to the sanding disc. Adjusting the belt...
... table. NOTE: Use the adjustment screws beneath the worktable to move the table further or closer to the sanding disc and retighten the table lock knob. n Unplug the belt/disc sander. TABLE LOCK KNOB 4 x36 tracking knob switch Fig. 19 4 x36 COMBINATION SQUARE ADJUSTMENT SCREWS Fig. 20 16 n Plug in serious personal injury. To adjust belt tracking: n If the sanding belt moves toward the disc, turn the tracking knob clockwise 1/4 turn . n Adjust worktable square to the sanding disc. Adjusting the belt...
English Manual
Page 17
... then on the drive belt may result in the center of give. n Adjust the motor bracket so that could cause possible serious personal injury, turn off the tool, remove the switch key, and unplug the belt sander before performing any other parts may cause the drive belt to bearings, brushes, commutators, etc. n Raise sanding belt to remove dirt, dust, oil, grease, etc. Electric tools used on fiberglass material, wallboard, spackling compounds, or plaster are...
... then on the drive belt may result in the center of give. n Adjust the motor bracket so that could cause possible serious personal injury, turn off the tool, remove the switch key, and unplug the belt sander before performing any other parts may cause the drive belt to bearings, brushes, commutators, etc. n Raise sanding belt to remove dirt, dust, oil, grease, etc. Electric tools used on fiberglass material, wallboard, spackling compounds, or plaster are...
English Manual
Page 18
... repair parts, always give the following information: • MODEL NUMBER • SERIAL NUMBER BD4600 Ryobi® is a registered trademark of these chemicals are specially designed to these exposures varies, depending on a plate attached to cause cancer, birth defects or other masonry products, and • arsenic and chromium from these chemicals: work in a well ventilated area, and work . Some examples of Ryobi Limited used...
... repair parts, always give the following information: • MODEL NUMBER • SERIAL NUMBER BD4600 Ryobi® is a registered trademark of these chemicals are specially designed to these exposures varies, depending on a plate attached to cause cancer, birth defects or other masonry products, and • arsenic and chromium from these chemicals: work in a well ventilated area, and work . Some examples of Ryobi Limited used...
