All TriStar models
Page 2
...serviced only by a qualified professional. ATTENTION INSTALLER - WARNING - To reduce risk of the motor. Closely supervise children at least every ten years, or if found to be provided to...is the safety-alert symbol. WARNING - This product should be used with storable pools. TriStar™ Pump Series Page 2 of the following : Failure to follow instructions can cause...property damage and if ignored presents a potential hazard. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION, OPERATION, AND...
...serviced only by a qualified professional. ATTENTION INSTALLER - WARNING - To reduce risk of the motor. Closely supervise children at least every ten years, or if found to be provided to...is the safety-alert symbol. WARNING - This product should be used with storable pools. TriStar™ Pump Series Page 2 of the following : Failure to follow instructions can cause...property damage and if ignored presents a potential hazard. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION, OPERATION, AND...
All TriStar models
Page 3
...outlet covers which are small enough to be located on seating areas or on the motor housing and to all metal parts of swimming pool, spa, or hot tub,...wiring MUST be installed. To reduce the risk of Electric Shock. IMPORTANT - Body Suction Entrapment- TriStar™ Pump Series Page 3 of this manual. - Hair can result in a mechanical bind or... flow rate shall not exceed the values shown in an entrapment. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Provide a properly located electrical receptacle. WARNING - A differential pressure applied to ...
...outlet covers which are small enough to be located on seating areas or on the motor housing and to all metal parts of swimming pool, spa, or hot tub,...wiring MUST be installed. To reduce the risk of Electric Shock. IMPORTANT - Body Suction Entrapment- TriStar™ Pump Series Page 3 of this manual. - Hair can result in a mechanical bind or... flow rate shall not exceed the values shown in an entrapment. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Provide a properly located electrical receptacle. WARNING - A differential pressure applied to ...
All TriStar models
Page 4
...off position and filter manual air relief valve must be followed precisely. Strainer cover must be set in a position to allow the motor to cool for the proper installation and operation of circulation system equipment during start-up . Failure to pump housing with extra leaf-...air relief valve must be properly secured to do so could cause property damage, severe personal injury, or death. Stand clear of the Hayward TriStar Pump Series. Before starting system pump, all system and pump controls must be in open position. WARNING - Before servicing pool and spa ...
...off position and filter manual air relief valve must be followed precisely. Strainer cover must be set in a position to allow the motor to cool for the proper installation and operation of circulation system equipment during start-up . Failure to pump housing with extra leaf-...air relief valve must be properly secured to do so could cause property damage, severe personal injury, or death. Stand clear of the Hayward TriStar Pump Series. Before starting system pump, all system and pump controls must be in open position. WARNING - Before servicing pool and spa ...
All TriStar models
Page 5
... vibration and stress on a level concrete slab or other rigid base to water level as possible. Allow for servicing pump and piping. TriStar™ Pump Series Page 5 of air for cooling. Pump Location Locate pump as close to meet all local and national codes. Select... of straight piping (shown as possible to reduce friction losses). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Suction lines should be installed and serviced only by a qualified professional. Keep motor clean. The base must equal or be level, rigid, and vibration free. Joints must ...
... vibration and stress on a level concrete slab or other rigid base to water level as possible. Allow for servicing pump and piping. TriStar™ Pump Series Page 5 of air for cooling. Pump Location Locate pump as close to meet all local and national codes. Select... of straight piping (shown as possible to reduce friction losses). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Suction lines should be installed and serviced only by a qualified professional. Keep motor clean. The base must equal or be level, rigid, and vibration free. Joints must ...
All TriStar models
Page 6
... distance from external bonding lug to ground and bond pump motor can cause serious or fatal electrical shock hazard. TriStar™ Pump Series Pump Mounting (cont'd.) Page 6 of a swimming pool filtration system operate under motor canopy or access place; It is reduced considerably; Use ... and re-install connector. Electrical WARNING - Grounding And Bonding Install, ground, bond, and wire motor in severe personal injury or death. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NOTE - use size and type wire required by hand and then use the ...
... distance from external bonding lug to ground and bond pump motor can cause serious or fatal electrical shock hazard. TriStar™ Pump Series Pump Mounting (cont'd.) Page 6 of a swimming pool filtration system operate under motor canopy or access place; It is reduced considerably; Use ... and re-install connector. Electrical WARNING - Grounding And Bonding Install, ground, bond, and wire motor in severe personal injury or death. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NOTE - use size and type wire required by hand and then use the ...
All TriStar models
Page 7
... Code (NEC). Use the load circuit breaker as a stand-alone pump. Run pressure test for this test. 2. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Full Rate Pumps Motor Specifications Motor Brake Horsepower HP (kW) 0.99 (0.74) 1.39 (1.04) 1.85 (1.38) 2.40 (1.79) 2.70 (2.01) 2.70 (2.01) ** 3....All electrical wiring MUST be permanently connected to Start-Up NOTE - variable-speed applications only (Not available as the Master On-Off switch. TriStar™ Pump Series Page 7 of water (not air or air and water mix) is necessary to perform a pressure test, prior ...
... Code (NEC). Use the load circuit breaker as a stand-alone pump. Run pressure test for this test. 2. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Full Rate Pumps Motor Specifications Motor Brake Horsepower HP (kW) 0.99 (0.74) 1.39 (1.04) 1.85 (1.38) 2.40 (1.79) 2.70 (2.01) 2.70 (2.01) ** 3....All electrical wiring MUST be permanently connected to Start-Up NOTE - variable-speed applications only (Not available as the Master On-Off switch. TriStar™ Pump Series Page 7 of water (not air or air and water mix) is necessary to perform a pressure test, prior ...
All TriStar models
Page 8
...VALVES in severe personal injury. turn clockwise to Start-Up (cont'd.) Page 8 of 15 WARNING - Before re-starting the circulating pump system. TriStar™ Pump Series Prior to tighten cover. WARNING - WARNING - Water acts as filter air relief valve (if available) on strainer housing; ...than the pump, pump will depend on vertical length of suction lift and horizontal length of motor and consequent serious pump damage. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS If pump is discharged from pump and piping system using the filter manual air...
...VALVES in severe personal injury. turn clockwise to Start-Up (cont'd.) Page 8 of 15 WARNING - Before re-starting the circulating pump system. TriStar™ Pump Series Prior to tighten cover. WARNING - WARNING - Water acts as filter air relief valve (if available) on strainer housing; ...than the pump, pump will depend on vertical length of suction lift and horizontal length of motor and consequent serious pump damage. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS If pump is discharged from pump and piping system using the filter manual air...
All TriStar models
Page 9
...center if you have self-lubricating motor bearings and shaft seals. Failure to the pool. 2. Remove drain plugs and strainer cover from pump and piping when expecting freezing temperatures or when storing pump for pump component locations.) 3. C. TriStar™ Pump Series Page 9 ... pump with risk of this product. Exercise extreme care in this manual. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Keep motor clean. Insure motor air vents are highly toxic and may damage plastic components in injury. Separation Hazard. Purging the system ...
...center if you have self-lubricating motor bearings and shaft seals. Failure to the pool. 2. Remove drain plugs and strainer cover from pump and piping when expecting freezing temperatures or when storing pump for pump component locations.) 3. C. TriStar™ Pump Series Page 9 ... pump with risk of this product. Exercise extreme care in this manual. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Keep motor clean. Insure motor air vents are highly toxic and may damage plastic components in injury. Separation Hazard. Purging the system ...
All TriStar models
Page 10
...holes on the seal plate (item #15). Re-attach motor canopy using the four (4) 3/8" x 1" bolts (item #18), and re-attach the motor support (item #20) to expose the impeller (item #12). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Removing the Impeller (See Parts Diagram on... two (2) flats on the end of the shaft. 5. Slide the motor assembly, with the polished ceramic surface facing out. 9. TriStar™ Pump Series Page 10 of 15 Shaft Seal Change Instructions (cont'd.) Removing the Motor Assembly (See Parts Diagram on page 11 of this manual for pump ...
...holes on the seal plate (item #15). Re-attach motor canopy using the four (4) 3/8" x 1" bolts (item #18), and re-attach the motor support (item #20) to expose the impeller (item #12). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Removing the Impeller (See Parts Diagram on... two (2) flats on the end of the shaft. 5. Slide the motor assembly, with the polished ceramic surface facing out. 9. TriStar™ Pump Series Page 10 of 15 Shaft Seal Change Instructions (cont'd.) Removing the Motor Assembly (See Parts Diagram on page 11 of this manual for pump ...
All TriStar models
Page 11
... Impeller Screw Impeller Ring Ctn. Parts Listing Ref. Qty. 1 1 1 10 10 10 15 1 10 1 1 1 WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX3200A 4 SPX3200DLS SPX3200DLSB 5 SPX3200S 6 SPX3200M 7 SPX3200Z8 8 SPX4000Z1 9 SPX3200B3 10 SPX3200Z1 11 ..., Union Gasket - 2 ea.) Union Gasket Pump Strainer Housing, 2" x 2 1/2" with screws. TriStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Detail of motor canopy with Drain Plugs, threaded style Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) ...
... Impeller Screw Impeller Ring Ctn. Parts Listing Ref. Qty. 1 1 1 10 10 10 15 1 10 1 1 1 WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX3200A 4 SPX3200DLS SPX3200DLSB 5 SPX3200S 6 SPX3200M 7 SPX3200Z8 8 SPX4000Z1 9 SPX3200B3 10 SPX3200Z1 11 ..., Union Gasket - 2 ea.) Union Gasket Pump Strainer Housing, 2" x 2 1/2" with screws. TriStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Detail of motor canopy with Drain Plugs, threaded style Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) ...
All TriStar models
Page 12
... Industries, Inc. and Pentair Water Pool & Spa, Inc. May only be used with O-Ring Bracket, Motor Support, TriStar Base, Short Riser, TriStar Base, Tall Riser, TriStar Ctn. These are retrofit bases for 5 HP with Impeller Screw Shaft Seal Assembly Housing O-Ring Seal Plate ...Impeller Screw (Max Rate) Impeller for 3 HP with Hayward Pool Products. are not affiliated with Impeller Screw Impeller for existing STA-RITE and WHISPERFLO pump installations. No. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar™ Pump Series Page 12 of Pentair Water Pool...
... Industries, Inc. and Pentair Water Pool & Spa, Inc. May only be used with O-Ring Bracket, Motor Support, TriStar Base, Short Riser, TriStar Base, Tall Riser, TriStar Ctn. These are retrofit bases for 5 HP with Impeller Screw Shaft Seal Assembly Housing O-Ring Seal Plate ...Impeller Screw (Max Rate) Impeller for 3 HP with Hayward Pool Products. are not affiliated with Impeller Screw Impeller for existing STA-RITE and WHISPERFLO pump installations. No. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar™ Pump Series Page 12 of Pentair Water Pool...
All TriStar models
Page 13
...PARTS open the pump and remove the debris. Solution: Check all system hose clamps are suction air leaks. NOTE: Your Hayward pump motor is felt, check for available field supply voltage (see pump operating label). 1. It will not prime if there are ...if all connections, circuit breakers, and fuses. Generally, Check For: 1. TriStar™ Pump Series Page 13 of overheating. tripped circuit breakers, or blown fuses. Motor Shuts OFF - Check For: 1. The motor will allow the motor to cut On/Off until the problem is filled with water. The "thermal...
...PARTS open the pump and remove the debris. Solution: Check all system hose clamps are suction air leaks. NOTE: Your Hayward pump motor is felt, check for available field supply voltage (see pump operating label). 1. It will not prime if there are ...if all connections, circuit breakers, and fuses. Generally, Check For: 1. TriStar™ Pump Series Page 13 of overheating. tripped circuit breakers, or blown fuses. Motor Shuts OFF - Check For: 1. The motor will allow the motor to cut On/Off until the problem is filled with water. The "thermal...
All TriStar models
Page 14
...(CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Undersized pool piping. Solution: Sand filters - Solution: Re-tighten...surface and secure the pump to improper mounting, etc. Solution: Clean the pump housing. 4. TriStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading). clean ... Cartridge filters - Plugged, restricted, or damaged impeller. Check For: 1. Motor bearings noisy from return fittings). Air leak in suction piping, cavitations caused by restricted or...
...(CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Undersized pool piping. Solution: Sand filters - Solution: Re-tighten...surface and secure the pump to improper mounting, etc. Solution: Clean the pump housing. 4. TriStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading). clean ... Cartridge filters - Plugged, restricted, or damaged impeller. Check For: 1. Motor bearings noisy from return fittings). Air leak in suction piping, cavitations caused by restricted or...