PKG-675i User Manual
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Before use Cautions and notes Installation & Maintenance Tools/ Products Cautions on installation Information labels on PKG 675i Warning labels on PKG 675i PKG 675i Emergency stop PKG 675i Rearm 1. Manufacturer DOCUMENT I 18.40V02 - TABLE OF CONTENTS Disclaimer of warranty On this manual Foreword About printable media About usable inks Intended use Operation manual symbols Warning for use Hazardous moving parts Precautions in use 1.1. Update: 04.09.2019 OPERATIONAL MANUAL 5 5 5 5 5 5 6 7 8 8 10 11 12 14 17 19 20 23 23 23 Page 2 General Information 1.1.1.
Before use Cautions and notes Installation & Maintenance Tools/ Products Cautions on installation Information labels on PKG 675i Warning labels on PKG 675i PKG 675i Emergency stop PKG 675i Rearm 1. Manufacturer DOCUMENT I 18.40V02 - TABLE OF CONTENTS Disclaimer of warranty On this manual Foreword About printable media About usable inks Intended use Operation manual symbols Warning for use Hazardous moving parts Precautions in use 1.1. Update: 04.09.2019 OPERATIONAL MANUAL 5 5 5 5 5 5 6 7 8 8 10 11 12 14 17 19 20 23 23 23 Page 2 General Information 1.1.1.
PKG-675i User Manual
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... environment 2.8. PKG 675i main features 4. Accessories Assembling 4.2.2.1. Installing the ink tanks 4.4. Remove and install Printhead DOCUMENT I 18.40V02 - Main Features 3.1. Initial ink prime 4.7. PKG 675i unpackaged 2.1.4. Handling 2.2.1. Electrical safety requirements 2.5. Unpacking procedure 4.2. Turn the power on CALDERA 4.8. Ripped on 4.5. PKG 675i 2.1.2. PKG 675i packaged basket 2.1.6. Minimum workspace requirements & workstation 3. Levelling 4.2.2. Print process 4.9. Update: 04.09.2019 OPERATIONAL MANUAL 23 24...
... environment 2.8. PKG 675i main features 4. Accessories Assembling 4.2.2.1. Installing the ink tanks 4.4. Remove and install Printhead DOCUMENT I 18.40V02 - Main Features 3.1. Initial ink prime 4.7. PKG 675i unpackaged 2.1.4. Handling 2.2.1. Electrical safety requirements 2.5. Unpacking procedure 4.2. Turn the power on CALDERA 4.8. Ripped on 4.5. PKG 675i 2.1.2. PKG 675i packaged basket 2.1.6. Minimum workspace requirements & workstation 3. Levelling 4.2.2. Print process 4.9. Update: 04.09.2019 OPERATIONAL MANUAL 23 24...
PKG-675i User Manual
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4.9.2. Input Tray 4.10.2. Dismantling 5.1. PKG 675i 5.2. Maintenance table 6.2. Software 6.2.3. Internal Cleaning of the unit 6.2.5. Media Encoder 6.2.7. User Interface (UI) 7.1. Notifications 7.2.4. Sub-menus 7.2.8. Troubleshooting 8.1.Errors/operational status messages 8.2. Cleaning the Station 6.2.6. Safety-related inspections 7. User interface 7.2.1. Ink information 7.2.6. Job 7.2.7. Output Tray 5. Maintenance description 6.2.1. Update: 04.09.2019 OPERATIONAL MANUAL 73 75 76 77 78 78 83 84 84 85 85 85 86 87 88 92 94 94 95 96 96 96 97 97...
4.9.2. Input Tray 4.10.2. Dismantling 5.1. PKG 675i 5.2. Maintenance table 6.2. Software 6.2.3. Internal Cleaning of the unit 6.2.5. Media Encoder 6.2.7. User Interface (UI) 7.1. Notifications 7.2.4. Sub-menus 7.2.8. Troubleshooting 8.1.Errors/operational status messages 8.2. Cleaning the Station 6.2.6. Safety-related inspections 7. User interface 7.2.1. Ink information 7.2.6. Job 7.2.7. Output Tray 5. Maintenance description 6.2.1. Update: 04.09.2019 OPERATIONAL MANUAL 73 75 76 77 78 78 83 84 84 85 85 85 86 87 88 92 94 94 95 96 96 96 97 97...
PKG-675i User Manual
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... use the main contacts (on this manual. PKG 675i is water-based ink; - 4-colors: CMYK (Cyan, Magenta, Yellow and double Black). width: 1200 mm; - ABOUT USABLE INKS - It is not responsible for any use other warranty in this Operation Manual are subject to change without KM's prior written consent. KM is also necessary to keep this Operation Manual on hand; - FOREWORD The PKG 675i is a KM Cardboard Printer that prints...
... use the main contacts (on this manual. PKG 675i is water-based ink; - 4-colors: CMYK (Cyan, Magenta, Yellow and double Black). width: 1200 mm; - ABOUT USABLE INKS - It is not responsible for any use other warranty in this Operation Manual are subject to change without KM's prior written consent. KM is also necessary to keep this Operation Manual on hand; - FOREWORD The PKG 675i is a KM Cardboard Printer that prints...
PKG-675i User Manual
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... horn; • The set of power cables provided with this machine is for use with this machine only and cannot be sure to turn off the main power switch immediately and unplug the cable from wall outlet, and never hold by the cable. DOCUMENT I 18.40V02 - If such an abnormality is found, be used with wet hands. WARNING FOR USE OPERATIONAL MANUAL • In case of...
... horn; • The set of power cables provided with this machine is for use with this machine only and cannot be sure to turn off the main power switch immediately and unplug the cable from wall outlet, and never hold by the cable. DOCUMENT I 18.40V02 - If such an abnormality is found, be used with wet hands. WARNING FOR USE OPERATIONAL MANUAL • In case of...
PKG-675i User Manual
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... the power cable • Connect to a location with determinate polarity; • For PLUGGABLE EQUIPMENT, the socket-outlet shall be installed near the equipment and shall be cut off the machine and unplug the power cord immediately, then consult your skin, use the machine without proper maintenance or repair may be easily accessible; • Unplug the cord from the wall outlet and remove dust...
... the power cable • Connect to a location with determinate polarity; • For PLUGGABLE EQUIPMENT, the socket-outlet shall be installed near the equipment and shall be cut off the machine and unplug the power cord immediately, then consult your skin, use the machine without proper maintenance or repair may be easily accessible; • Unplug the cord from the wall outlet and remove dust...
PKG-675i User Manual
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General Information 1.1.1. Machine plate 1.1.2.1. PKG 675i OPERATIONAL MANUAL Email support@mtexns.com Phone +351 252 371 109 DOCUMENT I 18.40V02 - Update: 04.09.2019 Page 23 1. Manufacturer The machine has been manufactured by: Company name Mtex New Solution, SA Contacts Address Rua Academia FC Famalicão, PAV. 17 4760-482 Esmeriz Vila Nova de Famalicão, Portugal 1.1.2. BEFORE USE 1.1.
General Information 1.1.1. Machine plate 1.1.2.1. PKG 675i OPERATIONAL MANUAL Email support@mtexns.com Phone +351 252 371 109 DOCUMENT I 18.40V02 - Update: 04.09.2019 Page 23 1. Manufacturer The machine has been manufactured by: Company name Mtex New Solution, SA Contacts Address Rua Academia FC Famalicão, PAV. 17 4760-482 Esmeriz Vila Nova de Famalicão, Portugal 1.1.2. BEFORE USE 1.1.
PKG-675i User Manual
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2.2. Update: 04.09.2019 Page 30 gravity centre OPERATIONAL MANUAL DOCUMENT I 18.40V02 - PKG 675i - Handling 2.2.1.
2.2. Update: 04.09.2019 Page 30 gravity centre OPERATIONAL MANUAL DOCUMENT I 18.40V02 - PKG 675i - Handling 2.2.1.
PKG-675i User Manual
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STEP 7: Fill the "PRINT" box with the number of copies to print. Update: 04.09.2019 Page 64 DOCUMENT I 18.40V02 - OPERATIONAL MANUAL STEP 8: Select Print and the software will show the message "PRE-PRINT".
STEP 7: Fill the "PRINT" box with the number of copies to print. Update: 04.09.2019 Page 64 DOCUMENT I 18.40V02 - OPERATIONAL MANUAL STEP 8: Select Print and the software will show the message "PRE-PRINT".
PKG-675i User Manual
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... using an absorbent cloth before installing a new MFR. Inspect the region of the MFR holders on each end of the MFR if necessary. Wiper Grasp the MFR near one end and firmly pull up to : CONTROLS / OPEN PRINTHEAD. If any ink is present, clean it from its spring-loaded holder; Remove the Wiper To do this instruction the print module opens, and the manual replacement...
... using an absorbent cloth before installing a new MFR. Inspect the region of the MFR holders on each end of the MFR if necessary. Wiper Grasp the MFR near one end and firmly pull up to : CONTROLS / OPEN PRINTHEAD. If any ink is present, clean it from its spring-loaded holder; Remove the Wiper To do this instruction the print module opens, and the manual replacement...
PKG-675i User Manual
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....09.2019 Page 74 Move the right end of the printer. Attempt to rotate the MFR backwards, towards the media exit side of the MFR into the spring- OPERATIONAL MANUAL Obtain a new MFR and remove the protective plastic cover by peeling along the MFR length at the entrance to the holder. Starting at the left end of the User Interface...
....09.2019 Page 74 Move the right end of the printer. Attempt to rotate the MFR backwards, towards the media exit side of the MFR into the spring- OPERATIONAL MANUAL Obtain a new MFR and remove the protective plastic cover by peeling along the MFR length at the entrance to the holder. Starting at the left end of the User Interface...
PKG-675i User Manual
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... the printing area, giving access to the user to clean it preforms the maintenance cycle; Finish Cleaning Platens - DOCUMENT I 18.40V02 - Printhead Recovery - Update: 04.09.2019 Page 101 Finish Wetting Service Station Wiper - Install Service Station Wiper - After cleaning repositions the Service station wiper in his original position. Initiates the procedure to remove specified printhead (removes ink of the system and unlock the Latch); Wet Service Station Wiper - b) Heads menu OPERATIONAL MANUAL Heads - Remove Printhead - Install Printhead - Clean...
... the printing area, giving access to the user to clean it preforms the maintenance cycle; Finish Cleaning Platens - DOCUMENT I 18.40V02 - Printhead Recovery - Update: 04.09.2019 Page 101 Finish Wetting Service Station Wiper - Install Service Station Wiper - After cleaning repositions the Service station wiper in his original position. Initiates the procedure to remove specified printhead (removes ink of the system and unlock the Latch); Wet Service Station Wiper - b) Heads menu OPERATIONAL MANUAL Heads - Remove Printhead - Install Printhead - Clean...
PKG-675i User Manual
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... VALUE multiplied to be used for printing is set so that the software calculates. 394/400 = 0.985 x 1.0683100223 = 1.052285372 (NEW RSM VALUE) DOCUMENT I 18.40V02 - In the printing 1:1 scale is supposed to the value that the machine can perform the calculation and determine the value. OPERATIONAL MANUAL This is a crucial setup to be 400 mm of the card to get when we...
... VALUE multiplied to be used for printing is set so that the software calculates. 394/400 = 0.985 x 1.0683100223 = 1.052285372 (NEW RSM VALUE) DOCUMENT I 18.40V02 - In the printing 1:1 scale is supposed to the value that the machine can perform the calculation and determine the value. OPERATIONAL MANUAL This is a crucial setup to be 400 mm of the card to get when we...
PKG-675i User Manual
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... get cleared, pressing the button in the display of the drive. Update: 04.09.2019 Page 106 Clear the errors using the function available in emergency stop . EtherCAT network error Check the connections between the slaves. If the error persists, contact your supplier. motor. Machine not okay The machine is an error on the printer's feed pinch or floating "Clear Errors", power cycle the machine. If the failure persists and it's not solved after troubleshooting...
... get cleared, pressing the button in the display of the drive. Update: 04.09.2019 Page 106 Clear the errors using the function available in emergency stop . EtherCAT network error Check the connections between the slaves. If the error persists, contact your supplier. motor. Machine not okay The machine is an error on the printer's feed pinch or floating "Clear Errors", power cycle the machine. If the failure persists and it's not solved after troubleshooting...
PKG-675i User Manual
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.... Check the connections between the printer and the laminator. Printer's emergency stop The printer's emergency button is currently If there is not being pressed. Disable the laminator at the settings, when not present. Update: 04.09.2019 Page 107 Printer's upper media latch sensor The PLC is performing cleaning operations and cannot start the requested operation. emergency button and rearm the machine. emergency button and rearm the machine. emergency button and...
.... Check the connections between the printer and the laminator. Printer's emergency stop The printer's emergency button is currently If there is not being pressed. Disable the laminator at the settings, when not present. Update: 04.09.2019 Page 107 Printer's upper media latch sensor The PLC is performing cleaning operations and cannot start the requested operation. emergency button and rearm the machine. emergency button and rearm the machine. emergency button and...
PKG-675i User Manual
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...; Replace printhead if problem persists; • Medium - Thin: External Contamination. suspected cause is external contamination or air bubbles: • External contamination such as paper fibers or dust a) Return to Cap will remove contamination due to 10 mm wide; • Thick - probably electrical; - Update: 04.09.2019 Page 110 Medium: Probably dehydration; - greater than 10 mm. OPERATIONAL MANUAL Issue Description / Solution Image...
...; Replace printhead if problem persists; • Medium - Thin: External Contamination. suspected cause is external contamination or air bubbles: • External contamination such as paper fibers or dust a) Return to Cap will remove contamination due to 10 mm wide; • Thick - probably electrical; - Update: 04.09.2019 Page 110 Medium: Probably dehydration; - greater than 10 mm. OPERATIONAL MANUAL Issue Description / Solution Image...
PKG-675i User Manual
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... the Sierra Board Printhead Controller Board (PHC) contact pins for ink contamination. If ink is present, clean the contacts using a Q-tip cotton swab by a poor connection between the Printhead Cartridge and the Printhead Controller Board of one chip width (one chip width is a lot of ink present on the Printhead Controller Board contacts, then the Controller Board needs to diagnose and troubleshoot this issue: • Remove the Printhead Cartridge from the...
... the Sierra Board Printhead Controller Board (PHC) contact pins for ink contamination. If ink is present, clean the contacts using a Q-tip cotton swab by a poor connection between the Printhead Cartridge and the Printhead Controller Board of one chip width (one chip width is a lot of ink present on the Printhead Controller Board contacts, then the Controller Board needs to diagnose and troubleshoot this issue: • Remove the Printhead Cartridge from the...
PKG-675i User Manual
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....2019 OPERATIONAL MANUAL Page 113 Print Quality (PQ) Defects Nozzle Area Puddle This defect is characterized by a smooth, parabolic area of non-printing (missing jets) followed by a column of a print job. DOCUMENT I 18.40V02 - With regards to create this behaviour should be eliminated during the printing of Incorrect Color, many times Cross Contamination will be adequately cleaned after the completion of printed image exhibiting ink...
....2019 OPERATIONAL MANUAL Page 113 Print Quality (PQ) Defects Nozzle Area Puddle This defect is characterized by a smooth, parabolic area of non-printing (missing jets) followed by a column of a print job. DOCUMENT I 18.40V02 - With regards to create this behaviour should be eliminated during the printing of Incorrect Color, many times Cross Contamination will be adequately cleaned after the completion of printed image exhibiting ink...
PKG-675i User Manual
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... by an error in the sensing of media motion. If the problem persists, then verify that coincide with the Printhead boundaries, then the cause is clean and functioning properly. Perform the 'Printhead Alignment' procedure. OPERATIONAL MANUAL DOCUMENT I 18.40V02 - Perform "alignment offset X" on the Settings. Print Quality (PQ) Defects Vertical Misalignment If the image contains discontinuities visible in either an error in printhead alignment or in printhead. Solution...
... by an error in the sensing of media motion. If the problem persists, then verify that coincide with the Printhead boundaries, then the cause is clean and functioning properly. Perform the 'Printhead Alignment' procedure. OPERATIONAL MANUAL DOCUMENT I 18.40V02 - Perform "alignment offset X" on the Settings. Print Quality (PQ) Defects Vertical Misalignment If the image contains discontinuities visible in either an error in printhead alignment or in printhead. Solution...
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... to the defect. If excess ink is caused by an insufficient PPS - the printhead face is lint spread out down the page. Update: 04.09.2019 OPERATIONAL MANUAL Page 116 Solution Make note of which PHC is not seated properly or if something has mechanically changed , or a service station replaced, check the PPS and make any necessary adjustments. A change in the printer. This defect is present...
... to the defect. If excess ink is caused by an insufficient PPS - the printhead face is lint spread out down the page. Update: 04.09.2019 OPERATIONAL MANUAL Page 116 Solution Make note of which PHC is not seated properly or if something has mechanically changed , or a service station replaced, check the PPS and make any necessary adjustments. A change in the printer. This defect is present...
