Parts Manual - English
Page 4
...01CAC) D2 Needle bar mechanism (8ES-1216AC) El Needle bar flip-up mechanism (BE5-1216AC) Fl . Option parts) F3 . Presser foot mechanism (Clamping frame set 41 (09E54216AC ; Feed guide mechanism K. Bobbin winder mechanisrne (Option parts) M . Thread tension (BES-1216AC) 59 R. Lower shaft mechanism Si 13 5. Synchronizer 61 T1 . Motor mechanism . . . . 77 X. Accessories 97 Ga Gauge parts List 100 45 Op. Upper shaft mechanism Cri . Needle bar flip-up mechanism (BES-916AC) 52 . Presser foot mechanism (Embroidery frame) F2 . Power supply equipment...
...01CAC) D2 Needle bar mechanism (8ES-1216AC) El Needle bar flip-up mechanism (BE5-1216AC) Fl . Option parts) F3 . Presser foot mechanism (Clamping frame set 41 (09E54216AC ; Feed guide mechanism K. Bobbin winder mechanisrne (Option parts) M . Thread tension (BES-1216AC) 59 R. Lower shaft mechanism Si 13 5. Synchronizer 61 T1 . Motor mechanism . . . . 77 X. Accessories 97 Ga Gauge parts List 100 45 Op. Upper shaft mechanism Cri . Needle bar flip-up mechanism (BES-916AC) 52 . Presser foot mechanism (Embroidery frame) F2 . Power supply equipment...
Parts Manual - English
Page 13
...-UP BUSH HOLDER, ;T/TAKE-UP SPRING I .1*r}t-r Kt.,-)k. 5 +":- 4x8 1 it -.z ,-:•- Fivyk:... 1 7idt. axa 1 It I ' 018 ilg qz. 9 T. :.-,_= :- I PIN, W/SCREW NUT WASHER NEEDLE BAR SPRING, COMPRESSION WASHER Pi Aim RUBBER, CUSHION TOP DEAD CENTER STOPPER BOLT, SOCKET M3X10 NEEDLE BAR CLAMP SCREW, PAN M3.5X8 FELT PACKING FELT SUPPORT SCREW, PAN M4X8 WASHER, PLAIN 5 4 FELT PACKING THREAD GUIDE, ;N-BAR SET SCREW. V *si 4x5 1 0= 7 %.1" 4 rJ-4-.A. I - CODE Q'TY E :... .-f NAME OF PARTS RM 1 2 3 4 5 6 7 8 9 10...
...-UP BUSH HOLDER, ;T/TAKE-UP SPRING I .1*r}t-r Kt.,-)k. 5 +":- 4x8 1 it -.z ,-:•- Fivyk:... 1 7idt. axa 1 It I ' 018 ilg qz. 9 T. :.-,_= :- I PIN, W/SCREW NUT WASHER NEEDLE BAR SPRING, COMPRESSION WASHER Pi Aim RUBBER, CUSHION TOP DEAD CENTER STOPPER BOLT, SOCKET M3X10 NEEDLE BAR CLAMP SCREW, PAN M3.5X8 FELT PACKING FELT SUPPORT SCREW, PAN M4X8 WASHER, PLAIN 5 4 FELT PACKING THREAD GUIDE, ;N-BAR SET SCREW. V *si 4x5 1 0= 7 %.1" 4 rJ-4-.A. I - CODE Q'TY E :... .-f NAME OF PARTS RM 1 2 3 4 5 6 7 8 9 10...
Parts Manual - English
Page 103
... (on-IL I . 0 SCREW. AM . CODE (Tr/ bl..si NAME OF PARTS RM 2 2-1 2.1-1 2.1-2 2.1-3 2-1-4 2-2 2-3 551256001 536402001 636403001 ssaanannn 532482001 100360003 548397001 519951001 1 * - N-PLATE NEEDLE HOLE PLATE,I GAL 1 YIELa1OpdDreams) REF.NO. Il izl -Z t/ F (BE5-12164C; )A19) Boring device set (BES-1216AC; PIM 1 *-0 ii3lisi/149t. 1 al - 9 '..- 7 A 9n V 1 9 1 AU Its ale,. 1 nu Syt f *0 2 425 *.)2 98 I B-DEVICE NEEDLE PLATE, ;B-DEVICE 1041F6 SLIUPPORT. ;14-410TE NEEDLE HOLE PLATE, T a 0 SCREW, FLAT SM2.38...
... (on-IL I . 0 SCREW. AM . CODE (Tr/ bl..si NAME OF PARTS RM 2 2-1 2.1-1 2.1-2 2.1-3 2-1-4 2-2 2-3 551256001 536402001 636403001 ssaanannn 532482001 100360003 548397001 519951001 1 * - N-PLATE NEEDLE HOLE PLATE,I GAL 1 YIELa1OpdDreams) REF.NO. Il izl -Z t/ F (BE5-12164C; )A19) Boring device set (BES-1216AC; PIM 1 *-0 ii3lisi/149t. 1 al - 9 '..- 7 A 9n V 1 9 1 AU Its ale,. 1 nu Syt f *0 2 425 *.)2 98 I B-DEVICE NEEDLE PLATE, ;B-DEVICE 1041F6 SLIUPPORT. ;14-410TE NEEDLE HOLE PLATE, T a 0 SCREW, FLAT SM2.38...
Parts Manual - English
Page 4
... Needle bar mechanism (8ES-1216AC) El Needle bar flip-up mechanism (BE5-1216AC) Fl . Option parts) F3 . Presser foot mechanism (Border frame set ; Option parts) F7 . Lubrication L. Thread tension (BES-1216AC) 59 R. Accessories 97 Ga Gauge parts List 100 45 Op. Parts supplied as complete assemblies are subject to changes in March 2000. 2. Option parts) F6. Upper threading mechanism 3 (BES-1216AC) 55 41 . ption parts) 95 la Z. Notes for using this parts hook 1. Presser foot mechanism (Name frame set ; Bobbin winder mechanisrne (Option parts) M . Thread...
... Needle bar mechanism (8ES-1216AC) El Needle bar flip-up mechanism (BE5-1216AC) Fl . Option parts) F3 . Presser foot mechanism (Border frame set ; Option parts) F7 . Lubrication L. Thread tension (BES-1216AC) 59 R. Accessories 97 Ga Gauge parts List 100 45 Op. Parts supplied as complete assemblies are subject to changes in March 2000. 2. Option parts) F6. Upper threading mechanism 3 (BES-1216AC) 55 41 . ption parts) 95 la Z. Notes for using this parts hook 1. Presser foot mechanism (Name frame set ; Bobbin winder mechanisrne (Option parts) M . Thread...
Parts Manual - English
Page 13
...•ci 1 /, lit '7 sr4 9 7--v 35)(8 1 7i.a. SOCKET (FT) M3.5X3.5 UPPER COVER ASSY INNER THREAD GUIDE SCREW, TRUSS M5X5 SCREW, TRUSS NE4X8 SCREW, TRUSS M4X8 LOWER COVER SCREW, TRUSS M4X8 THREAD GUIDE, LOWER DISK SPRING SHOULDER SCREW, M3 SCREW, TRUSS M4X8 GUIDE RAIL, NEEDLE BAR SCREW, PAN M4X8 RAIL FOR CASE SCREW, PAN maxi 0 SPRING BRACKET SET SCREW, SOCKET (CP) M4X6 LINEAR GUIDE BOLT, SOCKET M3X10 PIN, SPRING ROLL AW5 RSR BASE BOLT, SOCKET M6X12 49 50 51...
...•ci 1 /, lit '7 sr4 9 7--v 35)(8 1 7i.a. SOCKET (FT) M3.5X3.5 UPPER COVER ASSY INNER THREAD GUIDE SCREW, TRUSS M5X5 SCREW, TRUSS NE4X8 SCREW, TRUSS M4X8 LOWER COVER SCREW, TRUSS M4X8 THREAD GUIDE, LOWER DISK SPRING SHOULDER SCREW, M3 SCREW, TRUSS M4X8 GUIDE RAIL, NEEDLE BAR SCREW, PAN M4X8 RAIL FOR CASE SCREW, PAN maxi 0 SPRING BRACKET SET SCREW, SOCKET (CP) M4X6 LINEAR GUIDE BOLT, SOCKET M3X10 PIN, SPRING ROLL AW5 RSR BASE BOLT, SOCKET M6X12 49 50 51...
Parts Manual - English
Page 103
... 4 4 s z 64. 1 /s 0 rs--r so 2 /14.14239 I - I . 0 SCREW. Option parts)l Anbausatz (BES-916AC ; N-PLATE NEEDLE HOLE PLATE,I B-DEVICE NEEDLE PLATE, ;B-DEVICE 1041F6 SLIUPPORT. ;14-410TE NEEDLE HOLE PLATE, T a 0 SCREW, FLAT SM2.38 FINGER GUARD ASSY, 12 ;BORING BOR/ NG KNIFE SET 155-C16-940 FLAT SM2.38 1--bUAKU ASSY, ;13-134VICE BORING KNIFE SET I I GAL 1 YIELa1OpdDreams) REF.NO. Option parts)/ Anbausatz (BES-1216AC ; Pikes An option) Ali co...
... 4 4 s z 64. 1 /s 0 rs--r so 2 /14.14239 I - I . 0 SCREW. Option parts)l Anbausatz (BES-916AC ; N-PLATE NEEDLE HOLE PLATE,I B-DEVICE NEEDLE PLATE, ;B-DEVICE 1041F6 SLIUPPORT. ;14-410TE NEEDLE HOLE PLATE, T a 0 SCREW, FLAT SM2.38 FINGER GUARD ASSY, 12 ;BORING BOR/ NG KNIFE SET 155-C16-940 FLAT SM2.38 1--bUAKU ASSY, ;13-134VICE BORING KNIFE SET I I GAL 1 YIELa1OpdDreams) REF.NO. Option parts)/ Anbausatz (BES-1216AC ; Pikes An option) Ali co...
Instruction Manual - English
Page 5
... power cord from unauthorized modifications to the machine. If the machine develops a problem, contact your nearest Brother dealer or a qualified technician. Furthermore, do not drink the oil or grease under any cleaning work, otherwise the machine may operate if the treadle is pressed by mistake, which could result in injury. • When threading the needle • When replacing the bobbin and needle • When not using the machine...
... power cord from unauthorized modifications to the machine. If the machine develops a problem, contact your nearest Brother dealer or a qualified technician. Furthermore, do not drink the oil or grease under any cleaning work, otherwise the machine may operate if the treadle is pressed by mistake, which could result in injury. • When threading the needle • When replacing the bobbin and needle • When not using the machine...
Instruction Manual - English
Page 10
... of Embroidery Machine This Chapter describes the specifications, installation and preparatory procedures of models This manual explains two models: - Procedure of Reading This Manual Explanation of starting up the machine. Chapter 3 Selection of Data and Embroidering This Chapter describes procedures of setting the machine and working environment. Chapter 2 Embroidering Procedures Provides explanations on machine operation during embroidering. Chapter 5 Setting This Chapter describes procedures of reading sewing data and sewing. Chapter 8 Adjustment Explains...
... of Embroidery Machine This Chapter describes the specifications, installation and preparatory procedures of models This manual explains two models: - Procedure of Reading This Manual Explanation of starting up the machine. Chapter 3 Selection of Data and Embroidering This Chapter describes procedures of setting the machine and working environment. Chapter 2 Embroidering Procedures Provides explanations on machine operation during embroidering. Chapter 5 Setting This Chapter describes procedures of reading sewing data and sewing. Chapter 8 Adjustment Explains...
Instruction Manual - English
Page 14
... SAFETY INSTRUCTIONS 1 Before Starting Operation 6 Procedure of Reading This Manual 8 Screen Composition 10 Chapter 1 Preparation of Machine Components 19 3. Specifications 18 2. Names of Embroidery Machine 1. Preparation for Embroidering 24 4-1 Upper Threading 24 4-2 Replacement of Bobbin 26 4-3 Replacing and Selecting Needle 27 4-4 Connection to Power Source 28 4-5 Preparation of Machine for Operation 28 4-6 Attachment of Embroidery Hoop and Frame 32 4-7 Adjustment of Thread Tension 36 Chapter 2 Embroidering Procedures Functions of Operation Panel 40 Operation Panel...
... SAFETY INSTRUCTIONS 1 Before Starting Operation 6 Procedure of Reading This Manual 8 Screen Composition 10 Chapter 1 Preparation of Machine Components 19 3. Specifications 18 2. Names of Embroidery Machine 1. Preparation for Embroidering 24 4-1 Upper Threading 24 4-2 Replacement of Bobbin 26 4-3 Replacing and Selecting Needle 27 4-4 Connection to Power Source 28 4-5 Preparation of Machine for Operation 28 4-6 Attachment of Embroidery Hoop and Frame 32 4-7 Adjustment of Thread Tension 36 Chapter 2 Embroidering Procedures Functions of Operation Panel 40 Operation Panel...
Instruction Manual - English
Page 20
Specifications Embroidery machine used Application Sewing speed Sewing area Feed system Stitch length Storage medium Thread trimming Needle thread breakage Power supply Weight Dimensions Options 9 needle embroidery machine head 12 needle embroidery machine head Pattern embroidery Maximum 1200 rpm Max. 300 (V) x 450 (H) mm (flat hoop area) 300 (V) x 450 (H) mm (tubuler square hoop area) 85 (V) x 360 (H) mm (with cap frame) By pulse motor wire drive 0.1 ~ 12.7 mm (minimum pitch: 0.1 mm) 3.5 2DD floppy disk (Tajima format) 3.5 2HD floppy...
Specifications Embroidery machine used Application Sewing speed Sewing area Feed system Stitch length Storage medium Thread trimming Needle thread breakage Power supply Weight Dimensions Options 9 needle embroidery machine head 12 needle embroidery machine head Pattern embroidery Maximum 1200 rpm Max. 300 (V) x 450 (H) mm (flat hoop area) 300 (V) x 450 (H) mm (tubuler square hoop area) 85 (V) x 360 (H) mm (with cap frame) By pulse motor wire drive 0.1 ~ 12.7 mm (minimum pitch: 0.1 mm) 3.5 2DD floppy disk (Tajima format) 3.5 2HD floppy...
Instruction Manual - English
Page 28
...-916AC • BES-1216AC Pull out the thread from the bobbin case before replacement. w 2. Hold the knob w and take out the bobbin e. Put a new bobbin in embroidering. If not, the slip prevention spring of the tension spring t. 4. Removing bobbin case 1. Adjust the height of Bobbin Note) Remove dust, lint and oil from the hole of the bobbin case does not work. Slide the thread under the tension spring t through the notch r. 3. Check the winding direction. (refer the figure...
...-916AC • BES-1216AC Pull out the thread from the bobbin case before replacement. w 2. Hold the knob w and take out the bobbin e. Put a new bobbin in embroidering. If not, the slip prevention spring of the tension spring t. 4. Removing bobbin case 1. Adjust the height of Bobbin Note) Remove dust, lint and oil from the hole of the bobbin case does not work. Slide the thread under the tension spring t through the notch r. 3. Check the winding direction. (refer the figure...
Instruction Manual - English
Page 109
Press the END button. Press the END button. The changed settings are stored and the previous screen is displayed. Chapter 5 Setting 2. Either thick or thin cloth can be selected. Select with . 5. BES-916AC • BES-1216AC 107 Feed Timing The timing of needle drop and hoop movement can be adjusted according to the cloth thickness. Press three times. 2. The changed settings are stored and the previous screen is displayed. Press . 4. Select the thickness with . 3. Thin cloth is set as the standard thickness. 1.
Press the END button. Press the END button. The changed settings are stored and the previous screen is displayed. Chapter 5 Setting 2. Either thick or thin cloth can be selected. Select with . 5. BES-916AC • BES-1216AC 107 Feed Timing The timing of needle drop and hoop movement can be adjusted according to the cloth thickness. Press three times. 2. The changed settings are stored and the previous screen is displayed. Press . 4. Select the thickness with . 3. Thin cloth is set as the standard thickness. 1.
Instruction Manual - English
Page 146
... embroidery hoop • Check the size and needle start position in the sewing data. Needle (presser foot) interference • Is the embroidery hoop too small? Needle breakage • Is the needle attached correctly (direction, height, etc.)? • Is the needle bent? • Is the rotary hook attached correctly? • Is the timing set correctly? • Is there any adhesive on the needle plate, rotary hook, or bobbin case that might cut the thread? • Is the needle installed correctly (direction...
... embroidery hoop • Check the size and needle start position in the sewing data. Needle (presser foot) interference • Is the embroidery hoop too small? Needle breakage • Is the needle attached correctly (direction, height, etc.)? • Is the needle bent? • Is the rotary hook attached correctly? • Is the timing set correctly? • Is there any adhesive on the needle plate, rotary hook, or bobbin case that might cut the thread? • Is the needle installed correctly (direction...
Instruction Manual - English
Page 149
... moving? screw of the head PCB is loose.) The needle bar case lock error occurs. • Is the INDEX motor rotating? Do figures on the panel change when the color change pulley. The thread breakage error frequently occurs although thread is manually turned? Check the resistance values of pins 1 and 2 and pins 3 and 4 at the connector section of the machine controller. (The standard value is no problem, lower the thread breakage...
... moving? screw of the head PCB is loose.) The needle bar case lock error occurs. • Is the INDEX motor rotating? Do figures on the panel change when the color change pulley. The thread breakage error frequently occurs although thread is manually turned? Check the resistance values of pins 1 and 2 and pins 3 and 4 at the connector section of the machine controller. (The standard value is no problem, lower the thread breakage...
Instruction Manual - English
Page 5
.... If an error occurs in injury. Cleaning Turn off the power switch and disconnect the power cord from unauthorized modifications to wear protective goggles when using the machine. Maintenance and inspection Maintenance and inspection of the electrical system. Use only the proper replacement parts as the rotary hook and knife. Attach all safety precautions. CAUTION Sewing This sewing machine should only be used by operators who have been removed, be...
.... If an error occurs in injury. Cleaning Turn off the power switch and disconnect the power cord from unauthorized modifications to wear protective goggles when using the machine. Maintenance and inspection Maintenance and inspection of the electrical system. Use only the proper replacement parts as the rotary hook and knife. Attach all safety precautions. CAUTION Sewing This sewing machine should only be used by operators who have been removed, be...
Instruction Manual - English
Page 10
... 5 Setting This Chapter describes procedures of reading sewing data and sewing. Chapter 7 Maintenance Describes appropriate maintenance of starting up the machine. The display is provided by identifying the model name. Configuration of this manual This manual consists of the following chapters: Chapter 1 Preparation of Embroidery Machine This Chapter describes the specifications, installation and preparatory procedures of the machine. Chapter 6 Operation of Embroidering Data Explains how to adjust the needles...
... 5 Setting This Chapter describes procedures of reading sewing data and sewing. Chapter 7 Maintenance Describes appropriate maintenance of starting up the machine. The display is provided by identifying the model name. Configuration of this manual This manual consists of the following chapters: Chapter 1 Preparation of Embroidery Machine This Chapter describes the specifications, installation and preparatory procedures of the machine. Chapter 6 Operation of Embroidering Data Explains how to adjust the needles...
Instruction Manual - English
Page 14
... Selection of Data 49 Registration of Bobbin 26 4-3 Replacing and Selecting Needle 27 4-4 Connection to Needle Bar Case 23 4. Preparation for Embroidering 24 4-1 Upper Threading 24 4-2 Replacement of Embroidery Data from Floppy Disk 49 Reading from Memory 52 12 BES-916AC • BES-1216AC Specifications 18 2. Contents SAFETY INSTRUCTIONS 1 Before Starting Operation 6 Procedure of Reading This Manual 8 Screen Composition 10 Chapter 1 Preparation of Machine Components 19 3. Names of...
... Selection of Data 49 Registration of Bobbin 26 4-3 Replacing and Selecting Needle 27 4-4 Connection to Needle Bar Case 23 4. Preparation for Embroidering 24 4-1 Upper Threading 24 4-2 Replacement of Embroidery Data from Floppy Disk 49 Reading from Memory 52 12 BES-916AC • BES-1216AC Specifications 18 2. Contents SAFETY INSTRUCTIONS 1 Before Starting Operation 6 Procedure of Reading This Manual 8 Screen Composition 10 Chapter 1 Preparation of Machine Components 19 3. Names of...
Instruction Manual - English
Page 28
... lower thread may slip too much, resultingin a problem in the bobbin case. Slide the thread under the tension spring t through the notch r. 3. If not, the slip prevention spring of Bobbin Note) Remove dust, lint and oil from the hole of the spring or replace it with a new one. Open the rotary hook cover q. Bobbin 0.5mm 2. Hold the knob w and take out the bobbin e. Pull out the thread from the bobbin case before replacement. Check the winding direction...
... lower thread may slip too much, resultingin a problem in the bobbin case. Slide the thread under the tension spring t through the notch r. 3. If not, the slip prevention spring of Bobbin Note) Remove dust, lint and oil from the hole of the spring or replace it with a new one. Open the rotary hook cover q. Bobbin 0.5mm 2. Hold the knob w and take out the bobbin e. Pull out the thread from the bobbin case before replacement. Check the winding direction...
Instruction Manual - English
Page 109
The changed settings are stored and the previous screen is set as the standard thickness. 1. The changed settings are stored and the previous screen is displayed. Chapter 5 Setting 2. Select with . 5. Select the thickness with . 3. BES-916AC • BES-1216AC 107 Either thick or thin cloth can be selected. Press three times. 2. Press . 4. Thin cloth is displayed. Press the END button. Feed Timing The timing of needle drop and hoop movement can be adjusted according to the cloth thickness. Press the END button.
The changed settings are stored and the previous screen is set as the standard thickness. 1. The changed settings are stored and the previous screen is displayed. Chapter 5 Setting 2. Select with . 5. Select the thickness with . 3. BES-916AC • BES-1216AC 107 Either thick or thin cloth can be selected. Press three times. 2. Press . 4. Thin cloth is displayed. Press the END button. Feed Timing The timing of needle drop and hoop movement can be adjusted according to the cloth thickness. Press the END button.
Instruction Manual - English
Page 146
... and the rotary hook adjusted correctly? • Does the thread come out smoothly? 144 BES-916AC • BES-1216AC Not embroidered properly • Is the material edge caught in the sewing data. Needle (presser foot) interference • Is the embroidery hoop too small? Does the lower thread come out from the bobbin case smoothly? with embroidery hoop • Check the size and needle start position in the machine? (Are embroidery hoop and other related parts operating correctly?) •...
... and the rotary hook adjusted correctly? • Does the thread come out smoothly? 144 BES-916AC • BES-1216AC Not embroidered properly • Is the material edge caught in the sewing data. Needle (presser foot) interference • Is the embroidery hoop too small? Does the lower thread come out from the bobbin case smoothly? with embroidery hoop • Check the size and needle start position in the machine? (Are embroidery hoop and other related parts operating correctly?) •...