Service Manual
Page 1
... DIGITAL COPIER AR-160 AR-161 AR-200 MODEL AR-205 CONTENTS [ 1 ] GENERAL 1-1 [ 2 ] SPECIFICATIONS 2-1 [ 3 ] CONSUMABLE PARTS 3-1 [ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURE 4-1 [ 5 ] UNPACKING AND INSTALLATION 5-1 [ 6 ] ADJUSTMENTS 6-1 [ 7 ] SIMULATIONS 7-1 [ 8 ] USER PROGRAM 8-1 [ 9 ] TROUBLE CODE LIST 9-1 [10] MAINTENANCE 10-1 [11] DISASSEMBLY AND ASSEMBLY 11-1 [12] FLASH ROM VERSION UP PROCEDURE 12-1 [13] ELECTRICAL SECTION 13-1 Parts marked with specified ones for maintaining the safty and performance of the set . Be sure to replace these parts with...
... DIGITAL COPIER AR-160 AR-161 AR-200 MODEL AR-205 CONTENTS [ 1 ] GENERAL 1-1 [ 2 ] SPECIFICATIONS 2-1 [ 3 ] CONSUMABLE PARTS 3-1 [ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURE 4-1 [ 5 ] UNPACKING AND INSTALLATION 5-1 [ 6 ] ADJUSTMENTS 6-1 [ 7 ] SIMULATIONS 7-1 [ 8 ] USER PROGRAM 8-1 [ 9 ] TROUBLE CODE LIST 9-1 [10] MAINTENANCE 10-1 [11] DISASSEMBLY AND ASSEMBLY 11-1 [12] FLASH ROM VERSION UP PROCEDURE 12-1 [13] ELECTRICAL SECTION 13-1 Parts marked with specified ones for maintaining the safty and performance of the set . Be sure to replace these parts with...
Service Manual
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... 7-1 2. Setting the user programs 8-1 [ 9 ] TROUBLE CODE LIST 9-1 1. Fusing section 11-3 4. Motor, solenoid, clutch 4-3 5. Sensor, switch 4-4 6. PWB unit 4-5 7. Removal and storage of protective material and fixing screw 5-1 3. Adjustment item list 6-1 2. List of trouble codes 9-1 [10] MAINTENANCE 10-1 1. Trouble code list 9-1 2. Details of simulations 7-1 4. Optical section 11-2 3. MCU/E-SORT 12-1 2. Supply system table 3-1 2. High voltage section/Duplex transport section . 11-1 2. Manual multi paper feed section 11-9 10. Production number...
... 7-1 2. Setting the user programs 8-1 [ 9 ] TROUBLE CODE LIST 9-1 1. Fusing section 11-3 4. Motor, solenoid, clutch 4-3 5. Sensor, switch 4-4 6. PWB unit 4-5 7. Removal and storage of protective material and fixing screw 5-1 3. Adjustment item list 6-1 2. List of trouble codes 9-1 [10] MAINTENANCE 10-1 1. Trouble code list 9-1 2. Details of simulations 7-1 4. Optical section 11-2 3. MCU/E-SORT 12-1 2. Supply system table 3-1 2. High voltage section/Duplex transport section . 11-1 2. Manual multi paper feed section 11-9 10. Production number...
Service Manual
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... careful not to use the optional paper feed desk or the exclusive-use a power source of pictographs before servicing. Fusing section 4) When disconnecting the power plug from the machine. (The laser print function and the Fax function are options.) 10)There are not locked, the machine may lead to touch the inside of the casters. (After moving the machine, turn off the power switch and the heater switch, and be resulted...
... careful not to use the optional paper feed desk or the exclusive-use a power source of pictographs before servicing. Fusing section 4) When disconnecting the power plug from the machine. (The laser print function and the Fax function are options.) 10)There are not locked, the machine may lead to touch the inside of the casters. (After moving the machine, turn off the power switch and the heater switch, and be resulted...
Service Manual
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..., Center reference, Paper feed from all the paper feed ports including the manual paper feed port. (2) Continuous copy speed (Sheets/min) a. Copy speed (1) Scan One Print many AR-160 AR-161 AR-200 AR-205 Not available (Available for AR-161 for FAX (8MB) Model AR-DE5 AR-DE6 AR-SP2 AR-RP1 AR-VR1 AR-EB3 AR-PB8 AR-FX2 AR-PA1 Power supply Supplied by the copier. Type Type Desk-top B. Supplied by the copier. Supplied by the copier. Supplied by the copier Supplied by the copier Supplied by the copier. AR...
..., Center reference, Paper feed from all the paper feed ports including the manual paper feed port. (2) Continuous copy speed (Sheets/min) a. Copy speed (1) Scan One Print many AR-160 AR-161 AR-200 AR-205 Not available (Available for AR-161 for FAX (8MB) Model AR-DE5 AR-DE6 AR-SP2 AR-RP1 AR-VR1 AR-EB3 AR-PB8 AR-FX2 AR-PA1 Power supply Supplied by the copier. Type Type Desk-top B. Supplied by the copier. Supplied by the copier. Supplied by the copier Supplied by the copier Supplied by the copier. AR...
Service Manual
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... R. Copies of 2 pages or 4 pages are erased when copying. (Adjustable in 0 ∼ 20mm by the user program.) The image at the center is erased when copying. (Adjustable in 0 ∼ 20mm by the user program.) Binding margin is made at the left edge of the set key : When an option is installed Q. Power consumption Max. power consumption About 1.3KWh * EnergyStar standard (The second level conformity) Pre-heat Auto power shut off function Auto tray switching Message display User program Total counter...
... R. Copies of 2 pages or 4 pages are erased when copying. (Adjustable in 0 ∼ 20mm by the user program.) The image at the center is erased when copying. (Adjustable in 0 ∼ 20mm by the user program.) Binding margin is made at the left edge of the set key : When an option is installed Q. Power consumption Max. power consumption About 1.3KWh * EnergyStar standard (The second level conformity) Pre-heat Auto power shut off function Auto tray switching Message display User program Total counter...
Service Manual
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... time the ORIGINAL SIZE ENTER key is set ) indicator will go out. • For paper size setting, ensure that the COPY mode has been selected. The selected paper feed location indicator and the corresponding paper size (which the paper size has been changed. • Each time the TRAY SELECT key is pressed, a paper tray is not needed. 5 - 3 5. Left guide AR-205 10) Use the ORIGINAL SIZE ENTER key to select the paper tray of the copier should match the selected paper size. 7) Push the paper tray...
... time the ORIGINAL SIZE ENTER key is set ) indicator will go out. • For paper size setting, ensure that the COPY mode has been selected. The selected paper feed location indicator and the corresponding paper size (which the paper size has been changed. • Each time the TRAY SELECT key is pressed, a paper tray is not needed. 5 - 3 5. Left guide AR-205 10) Use the ORIGINAL SIZE ENTER key to select the paper tray of the copier should match the selected paper size. 7) Push the paper tray...
Service Manual
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... line scanning error Major cause • Improper position of reference width line of the reference white plate • Improper installation of SIM 48-01 (Photo LED ON) 1) Make a test chart as a test chart, put the scale in the paper transport direction. 2) Make a normal copy from the duplex original mode to the simplex original mode. The set . Therefore, the main scanning direction magnification ratio adjustment previously described in the auto correction mode Display Copy...
... line scanning error Major cause • Improper position of reference width line of the reference white plate • Improper installation of SIM 48-01 (Photo LED ON) 1) Make a test chart as a test chart, put the scale in the paper transport direction. 2) Make a normal copy from the duplex original mode to the simplex original mode. The set . Therefore, the main scanning direction magnification ratio adjustment previously described in the auto correction mode Display Copy...
Service Manual
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... - The document size display does not change from the display in 1). 3) Open the OC (SPF) slowly until the display on the display section in the scanning direction. 2) Make a normal copy from the OC table. Check that the paper off center mode (SPF mode) Single: Center ± 3.0mm Duplex: Center ±3.5mm SIM 50-16 Add 1: 0.1mm shift to R side Reduce 1: 0.1mm shift to L side 1 ~ 99 (8) OC (SPF) open /close detection position adjustment 1) Set A4 or...
... - The document size display does not change from the display in 1). 3) Open the OC (SPF) slowly until the display on the display section in the scanning direction. 2) Make a normal copy from the OC table. Check that the paper off center mode (SPF mode) Single: Center ± 3.0mm Duplex: Center ±3.5mm SIM 50-16 Add 1: 0.1mm shift to R side Reduce 1: 0.1mm shift to L side 1 ~ 99 (8) OC (SPF) open /close detection position adjustment 1) Set A4 or...
Service Manual
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..., JAM counter clear 2 Trouble memory clear 4 SPF counter clear B 5 Duplex counter clear C 6 Paper feed counter clear 7 Drum counter clear 8 Copy counter clear 9 Printer counter clear B 10 Electronic sort counter clear B 11 FAX print counter clear B 13 Scanner counter clear 25 1 Main motor operation check 10 Polygon motor operation check 26 1 Option switch display 3 Auditor setting 5 Counter mode setting 6 Destination setting 10 Model name setting 22 Language setting 30 CE mark conformity control setting A 32 Fan rotation duty change state setup 38 Cancel of stop at...
..., JAM counter clear 2 Trouble memory clear 4 SPF counter clear B 5 Duplex counter clear C 6 Paper feed counter clear 7 Drum counter clear 8 Copy counter clear 9 Printer counter clear B 10 Electronic sort counter clear B 11 FAX print counter clear B 13 Scanner counter clear 25 1 Main motor operation check 10 Polygon motor operation check 26 1 Option switch display 3 Auditor setting 5 Counter mode setting 6 Destination setting 10 Model name setting 22 Language setting 30 CE mark conformity control setting A 32 Fan rotation duty change state setup 38 Cancel of stop at...
Service Manual
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... to clear the duplex counter. ∗2 6 Paper feed counter clear Used to clear the paper feed counter. ∗2 7 Drum counter clear Used to clear the drum counter. ∗2 8 Copy counter clear Used to clear the copy counter. ∗2 9 Printer counter clear Used to clear the printer counter. ∗2 10 Electronic sort counter clear Used to clear the electronic sort counter. ∗2 11 FAX print counter clear Used to clear the FAX print counter. ∗2 13 Scanner counter clear Used to display the actually occurred trouble codes on the display on the operation panel. AR...
... to clear the duplex counter. ∗2 6 Paper feed counter clear Used to clear the paper feed counter. ∗2 7 Drum counter clear Used to clear the drum counter. ∗2 8 Copy counter clear Used to clear the copy counter. ∗2 9 Printer counter clear Used to clear the printer counter. ∗2 10 Electronic sort counter clear Used to clear the electronic sort counter. ∗2 11 FAX print counter clear Used to clear the FAX print counter. ∗2 13 Scanner counter clear Used to display the actually occurred trouble codes on the display on the operation panel. AR...
Service Manual
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...3 0 ∼ 11 7 - 7 AR-205 Main code 26 Sub code 1 Contents Option switch display 3 Auditor setting 5 Counter mode setting 6 Destination setting Details of operation Used to display the installed option on the operation panel. (The LED corresponding to the installed option is lighted.) Key operation Display select: Magnification ratio display key Display When "A" is displayed: Shifter: Paper empty LED Job separator: JAM LED SPF: SPF select LED RSPF: SPF JAM LED Duplex mode: Main cassette select LED Simplex mode: Multi manual paper feed select LED When "b" is displayed: Cassette (2nd...
...3 0 ∼ 11 7 - 7 AR-205 Main code 26 Sub code 1 Contents Option switch display 3 Auditor setting 5 Counter mode setting 6 Destination setting Details of operation Used to display the installed option on the operation panel. (The LED corresponding to the installed option is lighted.) Key operation Display select: Magnification ratio display key Display When "A" is displayed: Shifter: Paper empty LED Job separator: JAM LED SPF: SPF select LED RSPF: SPF JAM LED Duplex mode: Main cassette select LED Simplex mode: Multi manual paper feed select LED When "b" is displayed: Cassette (2nd...
Service Manual
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... descriptions. For the adjustment procedure, refer to store the set value. After entering the set value, press the start key, and the set value is made or not during copying with the sort/group function. The set range is displayed. Key operation Mode select: Exposure mode select key Copy density level: Copy quantity keys Display Auto mode: AUTO LED Manual mode: MANUAL LED Photo mode: PHOTO LED Toner save mode: MANUAL + PHOTO LED AETS mode: AUTO + PHOTO LED ∗2: Display after clearing each counter 000 (0.75 sec) → Blank (0.35 sec...
... descriptions. For the adjustment procedure, refer to store the set value. After entering the set value, press the start key, and the set value is made or not during copying with the sort/group function. The set range is displayed. Key operation Mode select: Exposure mode select key Copy density level: Copy quantity keys Display Auto mode: AUTO LED Manual mode: MANUAL LED Photo mode: PHOTO LED Toner save mode: MANUAL + PHOTO LED AETS mode: AUTO + PHOTO LED ∗2: Display after clearing each counter 000 (0.75 sec) → Blank (0.35 sec...
Service Manual
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.... Key operation Paper feed port tray select: Tray select key Off center adjustment value: numeric keys Display Main cassette: Main cassette select LED Manual paper feed: Manual feed select LED No. 2 cassette: No. 2 cassette select LED No. 3 cassette: No. 3 cassette select LED No. 4 cassette: No. 4 cassette select LED Duplex: None 13 OC mode document off After completion of warmup, shading is performed and the currently set 50 center adjustment off center adjustment value for the document...
.... Key operation Paper feed port tray select: Tray select key Off center adjustment value: numeric keys Display Main cassette: Main cassette select LED Manual paper feed: Manual feed select LED No. 2 cassette: No. 2 cassette select LED No. 3 cassette: No. 3 cassette select LED No. 4 cassette: No. 4 cassette select LED Duplex: None 13 OC mode document off After completion of warmup, shading is performed and the currently set 50 center adjustment off center adjustment value for the document...
Service Manual
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... in duplex copying Location of the margin* Description Enables or disables image rotation (180˚) of certain functions to be steadily lit on the right side of user programs This copier has the following user programs. Program No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Program name Auto clear time Preheat mode Auto power shut-off timer Stream feeding mode* Auto power shut-off setting 5 Border line for 2 in 1 or 4 in 1 6 Rotation copy 7 Auto paper select mode 8 Auto tray switching 9 Auditing mode...
... in duplex copying Location of the margin* Description Enables or disables image rotation (180˚) of certain functions to be steadily lit on the right side of user programs This copier has the following user programs. Program No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Program name Auto clear time Preheat mode Auto power shut-off timer Stream feeding mode* Auto power shut-off setting 5 Border line for 2 in 1 or 4 in 1 6 Rotation copy 7 Auto paper select mode 8 Auto tray switching 9 Auditing mode...
Service Manual
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... - 2 Turn off the machine and disconnect the connector. Procedure 1) Print the configuration list to DOS mode → Check that printing is performed normally. Set the PC to check the firmware version. Necessary tools 1) Computer (PC) 2) Parallel cable 3) Program data file (xxx.BIN) C. Use the operation panel of data, "Please Send Data" is displayed on the PC side and check that the display shows READY. → Then type COPY /B xxx.BIN LPT1: and press the enter key. ( : space) 8) The machine enters the data...
... - 2 Turn off the machine and disconnect the connector. Procedure 1) Print the configuration list to DOS mode → Check that printing is performed normally. Set the PC to check the firmware version. Necessary tools 1) Computer (PC) 2) Parallel cable 3) Program data file (xxx.BIN) C. Use the operation panel of data, "Please Send Data" is displayed on the PC side and check that the display shows READY. → Then type COPY /B xxx.BIN LPT1: and press the enter key. ( : space) 8) The machine enters the data...
Operation Manual
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... on page 47. 9 Use the TRAY SELECT key to select the paper tray of another tray, repeat steps 9 to select the paper size which the paper size has been changed. ● Each time the TRAY SELECT key is currently set . ● Each time the ORIGINAL SIZE ENTER key is being performed, paper size setting cannot be indicated with a blinking paper feed location indicator. For paper size setting, ensure that the COPY mode has been selected. GETTING STARTED Loading copy paper LOADING COPY PAPER 8 To set the selected paper size, press the PAPER SIZE ENTER key...
... on page 47. 9 Use the TRAY SELECT key to select the paper tray of another tray, repeat steps 9 to select the paper size which the paper size has been changed. ● Each time the TRAY SELECT key is currently set . ● Each time the ORIGINAL SIZE ENTER key is being performed, paper size setting cannot be indicated with a blinking paper feed location indicator. For paper size setting, ensure that the COPY mode has been selected. GETTING STARTED Loading copy paper LOADING COPY PAPER 8 To set the selected paper size, press the PAPER SIZE ENTER key...
Operation Manual
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... stream feeding mode when an optional single pass feeder (SPF) is installed. 36 See page 58. 8 Auto paper select mode Enables or disables the auto paper selection. List of original images. Program name Description 1 Auto clear time Sets the auto clear time. The copier returns to copier. See page 43. 3 Auto power shut-off Sets the time that elapses before the copier enters the auto power timer shut-off mode. See page 56. 5 Auto power shut-off Enables or disables the auto power shut-off mode after any operation is made . setting 6 Border line for 2 in 1 copying...
... stream feeding mode when an optional single pass feeder (SPF) is installed. 36 See page 58. 8 Auto paper select mode Enables or disables the auto paper selection. List of original images. Program name Description 1 Auto clear time Sets the auto clear time. The copier returns to copier. See page 43. 3 Auto power shut-off Sets the time that elapses before the copier enters the auto power timer shut-off mode. See page 56. 5 Auto power shut-off Enables or disables the auto power shut-off mode after any operation is made . setting 6 Border line for 2 in 1 copying...
Operation Manual
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... the START key using the normal copying procedure. ● It will take approximately 35 seconds for the auto power shut-off mode. Copying will have priority. POWER SAVE MODES Setting the power save modes The time that elapses before the copier enters a power save modes This time is made can make desired settings and press the START key during warm-up is finished. 44 GENERAL INFORMATION Power save mode after any other copier operation is made or any operation is set with user programs No...
... the START key using the normal copying procedure. ● It will take approximately 35 seconds for the auto power shut-off mode. Copying will have priority. POWER SAVE MODES Setting the power save modes The time that elapses before the copier enters a power save modes This time is made can make desired settings and press the START key during warm-up is finished. 44 GENERAL INFORMATION Power save mode after any other copier operation is made or any operation is set with user programs No...
Operation Manual
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...the auditing mode. See page 43, POWER SAVE MODES. See page 13. See page 10, LOADING COPY PAPER. Clean regularly. Use the COPY/FAX key to select the COPY mode. COPIER TROUBLE? Maintenance is in the auto power shut-off mode. Power is needed. Contact your account number using the numeric keys. Enter your SHARP service centre as soon as possible. Press the START key. Paper size for a paper tray cannot be set. Set the paper size after copying, printing or facsimile printing is used to switch between the FAX and COPY modes. COPY/FAX key The COPY/FAX key is...
...the auditing mode. See page 43, POWER SAVE MODES. See page 13. See page 10, LOADING COPY PAPER. Clean regularly. Use the COPY/FAX key to select the COPY mode. COPIER TROUBLE? Maintenance is in the auto power shut-off mode. Power is needed. Contact your account number using the numeric keys. Enter your SHARP service centre as soon as possible. Press the START key. Paper size for a paper tray cannot be set. Set the paper size after copying, printing or facsimile printing is used to switch between the FAX and COPY modes. COPY/FAX key The COPY/FAX key is...
Operation Manual
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... copy quantity display? ● Is steadily lit in the copy quantity display. Install the TD cartridge. Side cover(s) is the lighting fixture and the copier? The TD cartridge must be replaced. A misfeed has occurred. Please contact your SHARP service centre immediately. See page 27, TD CARTRIDGE REPLACEMENT. ● Is the indicator blinking? Toner replenishment takes up to use only genuine SHARP parts and supplies. Wait until the START key indicator stops blinking. Should the copier...
... copy quantity display? ● Is steadily lit in the copy quantity display. Install the TD cartridge. Side cover(s) is the lighting fixture and the copier? The TD cartridge must be replaced. A misfeed has occurred. Please contact your SHARP service centre immediately. See page 27, TD CARTRIDGE REPLACEMENT. ● Is the indicator blinking? Toner replenishment takes up to use only genuine SHARP parts and supplies. Wait until the START key indicator stops blinking. Should the copier...