All TriStar models
Page 2
... of air must be provided to prevent overheating of non-Hayward replacement parts voids warranty. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be used with...result in this owner's manual and on the equipment. WARNING - WARNING - Use of the motor. Select a well-drained area, one of air for storage. Do not install in a ... OFF. Components such as a means of actions that are unpredictable and unsafe. WARNING - TriStar™ Pump Series Page 2 of injury, do not permit children to use or climb on this product...
... of air must be provided to prevent overheating of non-Hayward replacement parts voids warranty. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be used with...result in this owner's manual and on the equipment. WARNING - WARNING - Use of the motor. Select a well-drained area, one of air for storage. Do not install in a ... OFF. Components such as a means of actions that are unpredictable and unsafe. WARNING - TriStar™ Pump Series Page 2 of injury, do not permit children to use or climb on this product...
All TriStar models
Page 3
...Interrupter (GFCI) in an entrapment. WARNING - Dual suction fittings shall not be installed. TriStar™ Pump Series Page 3 of electric shock replace damaged wiring immediately. To reduce the risk of...the risk of two functioning suction outlets per pump installed in mechanical entrapment. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Locate conduit to prevent abuse ... of electric shock, see installation instructions and consult a professional electrician on pump or motor, turn off power supply to pool structure will increase risk for electrocution ...
...Interrupter (GFCI) in an entrapment. WARNING - Dual suction fittings shall not be installed. TriStar™ Pump Series Page 3 of electric shock replace damaged wiring immediately. To reduce the risk of...the risk of two functioning suction outlets per pump installed in mechanical entrapment. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Locate conduit to prevent abuse ... of electric shock, see installation instructions and consult a professional electrician on pump or motor, turn off power supply to pool structure will increase risk for electrocution ...
All TriStar models
Page 4
... to the pool. Plus, the heavy-duty pump and motor construction operates cooler for the proper installation and operation of the pump housing and cover due to pressure in open position. Failure to follow safety and operation instructions could result in violent separation of the Hayward TriStar Pump Series. All suction and discharge valves MUST be...
... to the pool. Plus, the heavy-duty pump and motor construction operates cooler for the proper installation and operation of the pump housing and cover due to pressure in open position. Failure to follow safety and operation instructions could result in violent separation of the Hayward TriStar Pump Series. All suction and discharge valves MUST be...
All TriStar models
Page 5
...pipe size diameters, be larger than the discharge line diameter. Pump motors require free circulation of straight piping (shown as "L" in above diagram), equivalent to shield them from...Pump mount must be as close to pool as practical and run suction lines as direct as possible to meet all local and national codes. Allow for cooling. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD... NOT install pump and filter in line. TriStar™ Pump Series Page 5 of short, direct suction pipe (to water level as possible. Secure pump to base with screws or bolts to place pump and filter ...
...pipe size diameters, be larger than the discharge line diameter. Pump motors require free circulation of straight piping (shown as "L" in above diagram), equivalent to shield them from...Pump mount must be as close to pool as practical and run suction lines as direct as possible to meet all local and national codes. Allow for cooling. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD... NOT install pump and filter in line. TriStar™ Pump Series Page 5 of short, direct suction pipe (to water level as possible. Secure pump to base with screws or bolts to place pump and filter ...
All TriStar models
Page 6
..., bonding and general wiring procedures. To avoid dangerous or fatal electrical shock, turn OFF power to motor before connecting to ground and bond pump motor can cause serious or fatal electrical shock hazard. match supply voltage to seal threaded connections on electrical connections... at full load, consult power company. Use green ground terminal provided under pressure. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar™ Pump Series Pump Mounting (cont'd.) Page 6 of the plastic components. Wind the tape clockwise as it may fail resulting in ...
..., bonding and general wiring procedures. To avoid dangerous or fatal electrical shock, turn OFF power to motor before connecting to ground and bond pump motor can cause serious or fatal electrical shock hazard. match supply voltage to seal threaded connections on electrical connections... at full load, consult power company. Use green ground terminal provided under pressure. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar™ Pump Series Pump Mounting (cont'd.) Page 6 of the plastic components. Wind the tape clockwise as it may fail resulting in ...
All TriStar models
Page 7
...Operation Prior to add their amp loads before calculating wire and circuit breaker sizes. TriStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from the valve. 4. Full Rate Pumps Motor Specifications Motor Brake Horsepower HP (kW) 0.99 (0.74) 1.39 (1.04) 1.85 ...Electrical (cont'd.) Wiring WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be maintained for no higher than 24 hours. Pump MUST be permanently connected to ensure pump is necessary to perform a pressure test, prior to initial ...
...Operation Prior to add their amp loads before calculating wire and circuit breaker sizes. TriStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from the valve. 4. Full Rate Pumps Motor Specifications Motor Brake Horsepower HP (kW) 0.99 (0.74) 1.39 (1.04) 1.85 ...Electrical (cont'd.) Wiring WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be maintained for no higher than 24 hours. Pump MUST be permanently connected to ensure pump is necessary to perform a pressure test, prior to initial ...
All TriStar models
Page 8
... strainer cover. Return to filter to pool/spa system directly in severe personal injury. If pump does NOT prime within five minutes, stop motor and determine cause. TriStar™ Pump Series Prior to tighten cover. Failure to do so may take up to do so could..."Jack's 327" if necessary. 6. Clean and lubricate strainer cover O-ring with starting motor. Failure to five (5) minutes. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NEVER OPERATE THE PUMP WITHOUT WATER. If water source is running. Tighten strainer cover lock ring by hand ...
... strainer cover. Return to filter to pool/spa system directly in severe personal injury. If pump does NOT prime within five minutes, stop motor and determine cause. TriStar™ Pump Series Prior to tighten cover. Failure to do so may take up to do so could..."Jack's 327" if necessary. 6. Clean and lubricate strainer cover O-ring with starting motor. Failure to five (5) minutes. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NEVER OPERATE THE PUMP WITHOUT WATER. If water source is running. Tighten strainer cover lock ring by hand ...
All TriStar models
Page 9
TriStar™ Pump Series Page 9 of severe injury or death to anyone nearby. Insure motor air vents are highly toxic and may result in injury. Occasionally, shaft seals must be observed including the following. Use only a low pressure (below ). Allowing the pump to hose off motor.... to wear or damage. Store pump in your local authorized Hayward Dealer or service center if you have self-lubricating motor bearings and shaft seals. Only qualified personnel should always be replaced, due to pump before draining pump. Hayward pumps have any questions. Replace with ...
TriStar™ Pump Series Page 9 of severe injury or death to anyone nearby. Insure motor air vents are highly toxic and may result in injury. Occasionally, shaft seals must be observed including the following. Use only a low pressure (below ). Allowing the pump to hose off motor.... to wear or damage. Store pump in your local authorized Hayward Dealer or service center if you have self-lubricating motor bearings and shaft seals. Only qualified personnel should always be replaced, due to pump before draining pump. Hayward pumps have any questions. Replace with ...
All TriStar models
Page 10
...onto the motor shaft in the seal plate (item #15) with a soft cotton cloth. Replace the two diffuser screws (item #7). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Remove the two diffuser screws (item #7), and pull the diffuser (item #9) off of the pump/strainer ... cup out of this manual for pump component locations.) 1. Replacing the Motor Assembly (See Parts Diagram on page 11 of nongranulated liquid-type soap. TriStar™ Pump Series Page 10 of 15 Shaft Seal Change Instructions (cont'd.) Removing the Motor Assembly (See Parts Diagram on page...
...onto the motor shaft in the seal plate (item #15) with a soft cotton cloth. Replace the two diffuser screws (item #7). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Remove the two diffuser screws (item #7), and pull the diffuser (item #9) off of the pump/strainer ... cup out of this manual for pump component locations.) 1. Replacing the Motor Assembly (See Parts Diagram on page 11 of nongranulated liquid-type soap. TriStar™ Pump Series Page 10 of 15 Shaft Seal Change Instructions (cont'd.) Removing the Motor Assembly (See Parts Diagram on page...
All TriStar models
Page 11
TriStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Detail of motor canopy with Drain Plugs, threaded style Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) Strainer Cover Kit (... 6 SPX3200M 7 SPX3200Z8 8 SPX4000Z1 9 SPX3200B3 10 SPX3200Z1 11 SPX3021R Description Union Connector Kit (Includes Union Nut, Union Connector, Union Gasket - 2 ea.) Union Gasket Pump Strainer Housing, 2" x 2 1/2" with screws. NOT Pressure Testable) Strainer Cover O-Ring Strainer Basket Diffuser Screw Diffuser O-Ring Diffuser Impeller Screw Impeller Ring Ctn. Qty....
TriStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Detail of motor canopy with Drain Plugs, threaded style Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) Strainer Cover Kit (... 6 SPX3200M 7 SPX3200Z8 8 SPX4000Z1 9 SPX3200B3 10 SPX3200Z1 11 SPX3021R Description Union Connector Kit (Includes Union Nut, Union Connector, Union Gasket - 2 ea.) Union Gasket Pump Strainer Housing, 2" x 2 1/2" with screws. NOT Pressure Testable) Strainer Cover O-Ring Strainer Basket Diffuser Screw Diffuser O-Ring Diffuser Impeller Screw Impeller Ring Ctn. Qty....
All TriStar models
Page 12
... Industries, Inc. These are not affiliated with Hayward Pool Products. Sta-Rite Industries, Inc. are retrofit bases for identification purposes only. TriStar™ Pump Series Page 12 of Pentair Water Pool & Spa, Inc., which are used with O-Ring Bracket, Motor Support, TriStar Base, Short Riser, TriStar Base, Tall Riser, TriStar Ctn. No. WWW.HAYWARDPOOL.COM USE ONLY...
... Industries, Inc. These are not affiliated with Hayward Pool Products. Sta-Rite Industries, Inc. are retrofit bases for identification purposes only. TriStar™ Pump Series Page 12 of Pentair Water Pool & Spa, Inc., which are used with O-Ring Bracket, Motor Support, TriStar Base, Short Riser, TriStar Base, Tall Riser, TriStar Ctn. No. WWW.HAYWARDPOOL.COM USE ONLY...
All TriStar models
Page 13
... Flow - Generally, Check For: 1. tripped circuit breakers, or blown fuses. Solution: Refer to determine if pump will result in suction. NOTE: Your Hayward pump motor is heavy enough. Leaks will develop a vacuum. Strainer basket or skimmer basket loaded with debris. Clogged or ...jammed with debris. Suction side clogged. An air leak in the cover o-ring groove. If pump does not develop a vacuum and pump has sufficient "priming water": i. TriStar™ Pump Series Page 13 of obstruction. Check For: Make sure the terminal board connections agree with "...
... Flow - Generally, Check For: 1. tripped circuit breakers, or blown fuses. Solution: Refer to determine if pump will result in suction. NOTE: Your Hayward pump motor is heavy enough. Leaks will develop a vacuum. Strainer basket or skimmer basket loaded with debris. Clogged or ...jammed with debris. Suction side clogged. An air leak in the cover o-ring groove. If pump does not develop a vacuum and pump has sufficient "priming water": i. TriStar™ Pump Series Page 13 of obstruction. Check For: Make sure the terminal board connections agree with "...
All TriStar models
Page 14
...as per manufacturer's instructions; Noisy Pump - Foreign matter in pool, and unrestricted discharge return lines. Cartridge filters - Solution: Re-tighten suction and discharge connections using Teflon tape. Vibration due to the equipment pad. 3. Motor bearings noisy from return fittings). ...suction piping, cavitations caused by restricted or undersized suction line or leak at once. © Hayward Pool Products, 2005 All rights reserved. TriStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading). backwash as per manufacturer's ...
...as per manufacturer's instructions; Noisy Pump - Foreign matter in pool, and unrestricted discharge return lines. Cartridge filters - Solution: Re-tighten suction and discharge connections using Teflon tape. Vibration due to the equipment pad. 3. Motor bearings noisy from return fittings). ...suction piping, cavitations caused by restricted or undersized suction line or leak at once. © Hayward Pool Products, 2005 All rights reserved. TriStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading). backwash as per manufacturer's ...