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... used in this document may contain typographical errors and technical inaccuracies. DellTM XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and Cautions NOTE: A NOTE indicates important information that helps you how to change without notice. Information in this text: Dell, the DELL logo, and Latitude are registered trademarks of any kind. All rights reserved. Bluetooth is...
... used in this document may contain typographical errors and technical inaccuracies. DellTM XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and Cautions NOTE: A NOTE indicates important information that helps you how to change without notice. Information in this text: Dell, the DELL logo, and Latitude are registered trademarks of any kind. All rights reserved. Bluetooth is...
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DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY DEVICES ...13 3 ... DOOR ...34 6.9 PC CARD SLOT DOOR ...35 7 HINGE COVER ...37 7.1 REMOVING THE HINGE COVER 37 7.2 INSTALLING THE HINGE COVER 39 8 KEYBOARDS ...39 8.1 STANDARD KEYBOARD ...39 8.2 RUGGED KEYBOARD ...41 9 MEMORY ...51 9.1 DIMM A ...51 9.2 DIMM B ...53 10 DISPLAY ASSEMBLY 55 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 REMOVING THE DISPLAY ...
DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY DEVICES ...13 3 ... DOOR ...34 6.9 PC CARD SLOT DOOR ...35 7 HINGE COVER ...37 7.1 REMOVING THE HINGE COVER 37 7.2 INSTALLING THE HINGE COVER 39 8 KEYBOARDS ...39 8.1 STANDARD KEYBOARD ...39 8.2 RUGGED KEYBOARD ...41 9 MEMORY ...51 9.1 DIMM A ...51 9.2 DIMM B ...53 10 DISPLAY ASSEMBLY 55 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 REMOVING THE DISPLAY ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH® WIRELESS ...
DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH® WIRELESS ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2 25.3 25.4 REMOVING THE BOTTOM CHASSIS 104 INSTALLING THE BOTTOM CHASSIS 105 REMOVING THE MODEM CABLE 105 INSTALLING THE MODEM CABLE 105 Page 5 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2 25.3 25.4 REMOVING THE BOTTOM CHASSIS 104 INSTALLING THE BOTTOM CHASSIS 105 REMOVING THE MODEM CABLE 105 INSTALLING THE MODEM CABLE 105 Page 5 of 106 Revision A01
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...You have read the safety information in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. • A component can be replaced by your computer. 1. Ensure that is not authorized by Dell is not covered by performing the removal ...procedure in reverse order. 1.1 Recommended Tools The procedures in this section, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. Damage due to servicing that the computer and any open programs b. DellTM XFR D630 Fully Rugged...
...You have read the safety information in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. • A component can be replaced by your computer. 1. Ensure that is not authorized by Dell is not covered by performing the removal ...procedure in reverse order. 1.1 Recommended Tools The procedures in this section, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. Damage due to servicing that the computer and any open programs b. DellTM XFR D630 Fully Rugged...
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... the battery to prevent the computer cover from the compartment. 7. if you pull connectors apart, keep them evenly aligned to release the latching mechanism. DellTM XFR D630 Fully Rugged Notebook Service Manual itself.
... the battery to prevent the computer cover from the compartment. 7. if you pull connectors apart, keep them evenly aligned to release the latching mechanism. DellTM XFR D630 Fully Rugged Notebook Service Manual itself.
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Remove the PC Card or Express Card. d. Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 18808 18812 AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY 1 3 1 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN HEAD SCREW M2.5 X 8 -BLACK 19 Page 8 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c.
Remove the PC Card or Express Card. d. Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 18808 18812 AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY 1 3 1 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN HEAD SCREW M2.5 X 8 -BLACK 19 Page 8 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c.
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN HEAD SCREW...
DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN HEAD SCREW...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 18535 18623 18816 18539 18629 18550 18824 PAN HEAD SCREW M2 X 8-BLACK PALMREST ASSY PANHEAD SCREW M2X4 PALMREST ASSY ASSY HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY PAN HEAD SCREW M3 X 22 -BLACK SHOULDER STRAP ASSY 1 1 1 9 4 2 2 2 2 19 15 4 1 1 2 2 18590 SCREW,KYBD BLK, PAN HEAD M2X3 19 Page 12 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 18535 18623 18816 18539 18629 18550 18824 PAN HEAD SCREW M2 X 8-BLACK PALMREST ASSY PANHEAD SCREW M2X4 PALMREST ASSY ASSY HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY PAN HEAD SCREW M3 X 22 -BLACK SHOULDER STRAP ASSY 1 1 1 9 4 2 2 2 2 19 15 4 1 1 2 2 18590 SCREW,KYBD BLK, PAN HEAD M2X3 19 Page 12 of 106 Revision A01
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... can remove and install devices while the computer is running and connected to a docking device (docked). 1. Page 13 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN HEAD...
... can remove and install devices while the computer is running and connected to a docking device (docked). 1. Page 13 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN HEAD...
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... 106 Revision A01 CAUTION: Before working inside your computer before removing the hard drive. NOTE: Dell does not guarantee compatibility or provide support for your computer to install the Microsoft® Windows® operating system. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Optical drive 2 Device Latch release 4. To replace the hard drive in Before...
... 106 Revision A01 CAUTION: Before working inside your computer before removing the hard drive. NOTE: Dell does not guarantee compatibility or provide support for your computer to install the Microsoft® Windows® operating system. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Optical drive 2 Device Latch release 4. To replace the hard drive in Before...
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If the 2 optional screws that secure the quarter-turn , towards the 'unlock' icon, to step 4. 4. If the 2 security screws are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. Lift each latch, and turn each a quarter-turn latches are not installed, proceed to release the latching mechanism. Page 15 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 3.
If the 2 optional screws that secure the quarter-turn , towards the 'unlock' icon, to step 4. 4. If the 2 security screws are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. Lift each latch, and turn each a quarter-turn latches are not installed, proceed to release the latching mechanism. Page 15 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 3.
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... Revision A01 NOTICE: Use firm and even pressure to disconnect the hard disk drive from the compartment. Remove the compartment cover from its packaging. DellTM XFR D630 Fully Rugged Notebook Service Manual 5. If you use excessive force, you may damage the connector. NOTICE: When the hard drive is not in the computer, store it...
... Revision A01 NOTICE: Use firm and even pressure to disconnect the hard disk drive from the compartment. Remove the compartment cover from its packaging. DellTM XFR D630 Fully Rugged Notebook Service Manual 5. If you use excessive force, you may damage the connector. NOTICE: When the hard drive is not in the computer, store it...
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... stylus tether, and stylus clip. The Touch Screen Display is fully seated. 10. DellTM XFR D630 Fully Rugged Notebook Service Manual 9. Use the Drivers and Utilities CD to install the drivers and utilities for your computer (see the XFR D630 User's Guide for information). 4 Stylus, Tether and Clip (DirectVue... to the notebook) NOTE: The stylus clip can be equipped with the quarter-turn latches. 11. If your computer (see the XFR D630 User's Guide for information). 12. To replace the stylus, stylus tether or stylus clip, follow the directions provided in the sections below...
... stylus tether, and stylus clip. The Touch Screen Display is fully seated. 10. DellTM XFR D630 Fully Rugged Notebook Service Manual 9. Use the Drivers and Utilities CD to install the drivers and utilities for your computer (see the XFR D630 User's Guide for information). 4 Stylus, Tether and Clip (DirectVue... to the notebook) NOTE: The stylus clip can be equipped with the quarter-turn latches. 11. If your computer (see the XFR D630 User's Guide for information). 12. To replace the stylus, stylus tether or stylus clip, follow the directions provided in the sections below...
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... the notebook 1 Handle cover 2 Stylus clip Close Up View of Installed Stylus Clip 3 Screw CAUTION: Care is within the recessed area of the notebook. DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is now above the handle cover housing, and you can easily cut or injure yourself.
... the notebook 1 Handle cover 2 Stylus clip Close Up View of Installed Stylus Clip 3 Screw CAUTION: Care is within the recessed area of the notebook. DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is now above the handle cover housing, and you can easily cut or injure yourself.
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.... At the stylus, loosen the looped end of the tether through the loop until tight. 5 Handle The XFR D630 is required. Pull the remainder of the tether. Place the free end of the tether. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. NOTE: If you relocate the stylus from the stylus clip. 2. c. Remove the stylus from...
.... At the stylus, loosen the looped end of the tether through the loop until tight. 5 Handle The XFR D630 is required. Pull the remainder of the tether. Place the free end of the tether. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. NOTE: If you relocate the stylus from the stylus clip. 2. c. Remove the stylus from...
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Page 20 of the handle assembly that secure the handle covers as shown in the figure above . 2. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 Handle cover (2) 5.1 Removing the Handle 1. Remove the 6 screws (3 on each side) on each side) that ...secure the handle to the handle brackets. Install the 6 screws (3 on the top of the XFR D630 as shown in the figure above . 2. Secure the main handle assembly to the handle brackets. 3. Align the main handle assembly with the mounting holes in...
Page 20 of the handle assembly that secure the handle covers as shown in the figure above . 2. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 Handle cover (2) 5.1 Removing the Handle 1. Remove the 6 screws (3 on each side) on each side) that ...secure the handle to the handle brackets. Install the 6 screws (3 on the top of the XFR D630 as shown in the figure above . 2. Secure the main handle assembly to the handle brackets. 3. Align the main handle assembly with the mounting holes in...
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... as shown. 5. Remove the 2 screws that secure the Comms Door. 2. If your XFR D630 is located on each of 106 Revision A01 Align each side). 6 Port Covers The XFR D630 utilizes port covers to Replacing the 97H Stylus Clip for instructions regarding installing the stylus clip ... 1. Page 21 of the handle covers over the main handle assembly and to the XFR D630 with the optional Touch Screen, please refer to secure and protect the connectors and devices of the handle assembly. 6. Remove the Comms Door from the notebook. DellTM XFR D630 Fully Rugged Notebook Service Manual 4.
... as shown. 5. Remove the 2 screws that secure the Comms Door. 2. If your XFR D630 is located on each of 106 Revision A01 Align each side). 6 Port Covers The XFR D630 utilizes port covers to Replacing the 97H Stylus Clip for instructions regarding installing the stylus clip ... 1. Page 21 of the handle covers over the main handle assembly and to the XFR D630 with the optional Touch Screen, please refer to secure and protect the connectors and devices of the handle assembly. 6. Remove the Comms Door from the notebook. DellTM XFR D630 Fully Rugged Notebook Service Manual 4.