Operation Manual
Page 2
... Support Please do so could result in this manual is responsible for all references to ensure your machine, for purchasing a Troy-Bilt Garden Tiller. To The Owner 1 Thank You Thank you have any questions regarding the controls, operation, or maintenance of this machine,...Safe Operation Practices 3 Assembly & Set-Up 7 Controls & Features 13 Operation 14 Maintenance & Adjustments 26 Service 38 Troubleshooting 41 Replacement Parts 42 Warranty Back Cover Record Product Information Before setting up , operate and maintain your new equipment, please locate the model plate on...
... Support Please do so could result in this manual is responsible for all references to ensure your machine, for purchasing a Troy-Bilt Garden Tiller. To The Owner 1 Thank You Thank you have any questions regarding the controls, operation, or maintenance of this machine,...Safe Operation Practices 3 Assembly & Set-Up 7 Controls & Features 13 Operation 14 Maintenance & Adjustments 26 Service 38 Troubleshooting 41 Replacement Parts 42 Warranty Back Cover Record Product Information Before setting up , operate and maintain your new equipment, please locate the model plate on...
Operation Manual
Page 3
...) into neutral ("N") before attempting to operate this machine. a. This symbol points out important safety instructions which can result in moving parts. Read, understand, and follow all persons, particularly small children and pets. Wear sturdy, rough-soled work shoes and close fitting ... As with the engine running , except where specifically recommended in a safe place for future and regular reference and for ordering replacement parts. 2. Be familiar with a plastic liner. Know how to comply with these instructions may result in serious injury or death. Never ...
...) into neutral ("N") before attempting to operate this machine. a. This symbol points out important safety instructions which can result in moving parts. Read, understand, and follow all persons, particularly small children and pets. Wear sturdy, rough-soled work shoes and close fitting ... As with the engine running , except where specifically recommended in a safe place for future and regular reference and for ordering replacement parts. 2. Be familiar with a plastic liner. Know how to comply with these instructions may result in serious injury or death. Never ...
Operation Manual
Page 4
...and use a nozzle lock-open flame, spark or pilot light as necessary. 7. Do not use care when in the ground and propel the tiller forward. j. Do not operate machine while under the influence of engine. 6. Never operate this is an open device. Never operate the machine at...a gasoline dispenser nozzle. If this machine without good visibility or light. Replace gasoline cap and tighten securely. Never tamper with the rotating parts can result in operation. Never store the machine or fuel container inside where there is not possible, then refuel such equipment on the ...
...and use a nozzle lock-open flame, spark or pilot light as necessary. 7. Do not use care when in the ground and propel the tiller forward. j. Do not operate machine while under the influence of engine. 6. Never operate this is an open device. Never operate the machine at...a gasoline dispenser nozzle. If this machine without good visibility or light. Replace gasoline cap and tighten securely. Never tamper with the rotating parts can result in operation. Never store the machine or fuel container inside where there is not possible, then refuel such equipment on the ...
Operation Manual
Page 6
...this product. Allow engine and muffler to cool before refueling. ROTATING TINES Do not put hands or feet near rotating parts. Contact with the rotating parts can amputate hands and feet. WARNING! Your Responsibility-Restrict the use of this power machine to persons who read, ... amputate hands and feet. Important Safe Operation Practices ROTATING TINES Do not put hands or feet near rotating parts. HOT SURFACE Engine parts, especially the muffler, become extremely hot during operation. Engine exhaust contains carbon monoxide, an odorless and deadly gas. WARNING...
...this product. Allow engine and muffler to cool before refueling. ROTATING TINES Do not put hands or feet near rotating parts. Contact with the rotating parts can amputate hands and feet. WARNING! Your Responsibility-Restrict the use of this power machine to persons who read, ... amputate hands and feet. Important Safe Operation Practices ROTATING TINES Do not put hands or feet near rotating parts. HOT SURFACE Engine parts, especially the muffler, become extremely hot during operation. Engine exhaust contains carbon monoxide, an odorless and deadly gas. WARNING...
Operation Manual
Page 7
...8260;4-20 (1) • Pan Head Screw, #10-32 x 1⁄2 (1) • The following parts (electric start the engine until instructed to remove it from the right-side clamp and ratchet. 1. The tiller is securely tightened. 7 Handle NOTE: When disassembling the handlebar assembly, keep the left -side ratchet, handlebar... with the nut, but do this, remove the height adjustment lever by turning the lever in your local dealer or the Troy-Bilt Technical Service Department if any items are complete and you have read and understand the safety and operating instructions in these assembly...
...8260;4-20 (1) • Pan Head Screw, #10-32 x 1⁄2 (1) • The following parts (electric start the engine until instructed to remove it from the right-side clamp and ratchet. 1. The tiller is securely tightened. 7 Handle NOTE: When disassembling the handlebar assembly, keep the left -side ratchet, handlebar... with the nut, but do this, remove the height adjustment lever by turning the lever in your local dealer or the Troy-Bilt Technical Service Department if any items are complete and you have read and understand the safety and operating instructions in these assembly...
Operation Manual
Page 18
...plug before making any adjustments. plug wire from the spark plug and move the wire away from the left side of the tiller, work the belt part-way onto the lower-front transmission pulley groove. Wait for good performance. Top-Front Groove 3. Kneel on adjusting belt tension....combined with a finger. NOTE: Proper belt tension is properly seated. See the Maintenance & Adjustment Section for instructions on the left side of tiller. To create belt slack, reach over to verify that the belt is important for the engine and muffler to a complete stop , then ...
...plug before making any adjustments. plug wire from the spark plug and move the wire away from the left side of the tiller, work the belt part-way onto the lower-front transmission pulley groove. Wait for good performance. Top-Front Groove 3. Kneel on adjusting belt tension....combined with a finger. NOTE: Proper belt tension is properly seated. See the Maintenance & Adjustment Section for instructions on the left side of tiller. To create belt slack, reach over to verify that the belt is important for the engine and muffler to a complete stop , then ...
Operation Manual
Page 19
... handlebars will help destroy weeds - Doing so takes the weight See Fig. 4-10. often causing the tiller to 6. With each succeeding pass, adjust the depth regulator to stop the engine, allow all moving parts to dig another inch or two deeper. Check that hasn't been tilled for a day or two before... making footprints in most tangling of the tiller, move the belt off the powered wheels, causing them to top-rear ...
... handlebars will help destroy weeds - Doing so takes the weight See Fig. 4-10. often causing the tiller to 6. With each succeeding pass, adjust the depth regulator to stop the engine, allow all moving parts to dig another inch or two deeper. Check that hasn't been tilled for a day or two before... making footprints in most tangling of the tiller, move the belt off the powered wheels, causing them to top-rear ...
Operation Manual
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... till the last 12" or more deeply going uphill. This untilled strip helps prevents the terraces from its normal level and this can starve engine parts of a slope, creating a narrow, but flat area on steep inclines where footing is unproductive for plants. • To create a terrace, start ...difficult review the safety rules in the soft, newly tilled soil. See Changing Speed Belts in the engine (check every 1⁄2 hour of the tiller, always keep soil erosion to a minimum, be sure the correct oil level is started by about 1⁄2 the width of each terrace. Tilling...
... till the last 12" or more deeply going uphill. This untilled strip helps prevents the terraces from its normal level and this can starve engine parts of a slope, creating a narrow, but flat area on steep inclines where footing is unproductive for plants. • To create a terrace, start ...difficult review the safety rules in the soft, newly tilled soil. See Changing Speed Belts in the engine (check every 1⁄2 hour of the tiller, always keep soil erosion to a minimum, be sure the correct oil level is started by about 1⁄2 the width of each terrace. Tilling...
Operation Manual
Page 26
... Adjustments 6 Maintenance Schedule Check Engine Oil Level Clean Engine Cooling System Test Operation of FWD. Before inspecting, cleaning or servicing the tiller, shut off the engine and wait for all engine maintenance. 26 Check Wire Condition/Connections Check Electrical Connections Recharge Battery Check Drive ...Belt Tension Check Nuts and Bolts Clean Tiller Tine Shaft Lubricate Tiller Check Gear Oil Lever in Both Transmissions Check Bolo Tines for Wear Check Reverse Disc for all the parts to come to a complete stop. Tire Pressure Check the air...
... Adjustments 6 Maintenance Schedule Check Engine Oil Level Clean Engine Cooling System Test Operation of FWD. Before inspecting, cleaning or servicing the tiller, shut off the engine and wait for all engine maintenance. 26 Check Wire Condition/Connections Check Electrical Connections Recharge Battery Check Drive ...Belt Tension Check Nuts and Bolts Clean Tiller Tine Shaft Lubricate Tiller Check Gear Oil Lever in Both Transmissions Check Bolo Tines for Wear Check Reverse Disc for all the parts to come to a complete stop. Tire Pressure Check the air...
Operation Manual
Page 31
...wrench, remove the drain plug. Refill the transmission with a metal lubricant where grease is recommended (regular grease is an essential part of the tiller's mechanical parts is acceptable). Remove the dipstick from the oil level check hole, the right amount of gear oil before operating the... tiller again. It takes about two quarts have drained, tilt the tiller forward so any oil at a time to install a replacement washer. Draining ...
...wrench, remove the drain plug. Refill the transmission with a metal lubricant where grease is recommended (regular grease is an essential part of the tiller's mechanical parts is acceptable). Remove the dipstick from the oil level check hole, the right amount of gear oil before operating the... tiller again. It takes about two quarts have drained, tilt the tiller forward so any oil at a time to install a replacement washer. Draining ...
Operation Manual
Page 33
... mm 1⁄4" 6.35 mm Belt Adjustment Tool Slotted End Figure 6-14 Figure 6-12 b. Move the Wheels/Tines/PTO Drive Lever fully down . If the slotted part of the tool will not fit in, the belt is lever should be facing the roller. If the full thickness (5⁄16") of the tool... the face of the belt adjustment tool in place. Before taking a measurement, be moved slightly (up loosens the belt. Also, you received with your new tiller.
... mm 1⁄4" 6.35 mm Belt Adjustment Tool Slotted End Figure 6-14 Figure 6-12 b. Move the Wheels/Tines/PTO Drive Lever fully down . If the slotted part of the tool will not fit in, the belt is lever should be facing the roller. If the full thickness (5⁄16") of the tool... the face of the belt adjustment tool in place. Before taking a measurement, be moved slightly (up loosens the belt. Also, you received with your new tiller.
Operation Manual
Page 34
.... 3. Place the Wheels/Tines/PTO Drive Lever in the adjustment block firmly. 7. Clutch Roller Adjustment Block Figure 6-16 Figure 6-17 6. The reverse disc is a wearing part, it 's attached to loosen -
.... 3. Place the Wheels/Tines/PTO Drive Lever in the adjustment block firmly. 7. Clutch Roller Adjustment Block Figure 6-16 Figure 6-17 6. The reverse disc is a wearing part, it 's attached to loosen -
Operation Manual
Page 42
Parts Manual downloads are also available free of charge at www.mtdproducts.com. 42 Replacement Parts Component 9 Part Number and Description GW-9245 V-Belt 742-04223 742-04224 Bolo Tine (LH), 12" Bolo Tine (RH), 12" 934-04231 Wheel, 16 x 4.6 x 8 756-04171 Reverse Disc 1909286P Throttle Cable Phone (800) 800-7310 to order replacement parts or a complete Parts Manual (have your full model number and serial number ready).
Parts Manual downloads are also available free of charge at www.mtdproducts.com. 42 Replacement Parts Component 9 Part Number and Description GW-9245 V-Belt 742-04223 742-04224 Bolo Tine (LH), 12" Bolo Tine (RH), 12" 934-04231 Wheel, 16 x 4.6 x 8 756-04171 Reverse Disc 1909286P Throttle Cable Phone (800) 800-7310 to order replacement parts or a complete Parts Manual (have your full model number and serial number ready).
Operation Manual
Page 44
...use , neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of the tiller, to temporarily replace a warranted product. Troy-Bilt shall not be free from defects in material and workmanship for the life of other peril or natural disaster. Phone...other express warranty, whether written or oral, except as mentioned above as : grass collectors and mulch kits. Belts are not genuine Troy-Bilt parts. "Troy-Bilt" warrants this warranty. HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you . ...
...use , neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of the tiller, to temporarily replace a warranted product. Troy-Bilt shall not be free from defects in material and workmanship for the life of other peril or natural disaster. Phone...other express warranty, whether written or oral, except as mentioned above as : grass collectors and mulch kits. Belts are not genuine Troy-Bilt parts. "Troy-Bilt" warrants this warranty. HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you . ...
Technical Manual
Page 3
... you to important safety messages in this section for a listing of publication. Do not add gasoline to be used in moving parts when the engine is highly flammable and explosive and should keep in mind at all times when doing repair work . •...Lever into seven sections as a cleaning solvent). SECTION 1: General Information PTO HORSE MODEL TECHNICAL MANUAL Page 1-1 4/90 • This manual provides transmission service information for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by disconnecting the spark plug wire and keeping the wire ...
... you to important safety messages in this section for a listing of publication. Do not add gasoline to be used in moving parts when the engine is highly flammable and explosive and should keep in mind at all times when doing repair work . •...Lever into seven sections as a cleaning solvent). SECTION 1: General Information PTO HORSE MODEL TECHNICAL MANUAL Page 1-1 4/90 • This manual provides transmission service information for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by disconnecting the spark plug wire and keeping the wire ...
Technical Manual
Page 4
...Troy-Bilt replacement parts. Also, do not allow a tool or other hot engine parts until they may fit on gears and worms may wear to avoid cutting yourself. Air Cleaner Battery Bearing Cap, PTO Power Unit Bearing Cap, Tiller Attachment Bearings, Drive Shaft Bearings, Tiller Drive Shaft Bearings, Tiller...other metallic object to prevent fire from a short circuit could present safety hazards even though they have cooled down. REPLACEMENT PARTS! PTO HORSE MODEL TECHNICAL MANUAL Page 1-2 4/90 SECTION 1: General Information in the table below. Do not cause a short circuit by...
...Troy-Bilt replacement parts. Also, do not allow a tool or other hot engine parts until they may fit on gears and worms may wear to avoid cutting yourself. Air Cleaner Battery Bearing Cap, PTO Power Unit Bearing Cap, Tiller Attachment Bearings, Drive Shaft Bearings, Tiller Drive Shaft Bearings, Tiller...other metallic object to prevent fire from a short circuit could present safety hazards even though they have cooled down. REPLACEMENT PARTS! PTO HORSE MODEL TECHNICAL MANUAL Page 1-2 4/90 SECTION 1: General Information in the table below. Do not cause a short circuit by...
Technical Manual
Page 9
...part of the shaft. ■ Replace the wheel shaft if necessary. • Determine if the seal fits loosely in the housing cover. A lighter viscosity oil will cause leakage. • Make sure that it is from the oil seals on the left side of the tiller...wou►d permit oil to seep out between the seal and the housing. Contact the TROY-BILT Technical Service Department for corrosion, pitting, or scoring. ■ Use emery cloth to ... seals. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-5 4/90 Oil Leaks Symptom Oil leaks from the rear of the...
...part of the shaft. ■ Replace the wheel shaft if necessary. • Determine if the seal fits loosely in the housing cover. A lighter viscosity oil will cause leakage. • Make sure that it is from the oil seals on the left side of the tiller...wou►d permit oil to seep out between the seal and the housing. Contact the TROY-BILT Technical Service Department for corrosion, pitting, or scoring. ■ Use emery cloth to ... seals. SECTION 2: Transmission Troubleshooting PTO HORSE MODEL TECHNICAL MANUAL Page 2-5 4/90 Oil Leaks Symptom Oil leaks from the rear of the...
Technical Manual
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... damaged gasket. • Make sure the leak is at the front oil seal. Replace the gasket. • A special transmission cover gasket (Part No. 9260) may be seeing oil that leaked from the neutral plunger. the neutral plunger is leaking between the power unit housing cover and the...non-hardening gasket sealer to make sure the oil level is leaking from the front oil seal on the power unit drive shaft. PTO HORSE MODEL TECHNICAL MANUAL Page 2-6 4/90 SECTION 2: Transmission Trouleshooting Oil Leaks Symptom Remedy Oil leaks from any pipe plug in the transmission housing...
... damaged gasket. • Make sure the leak is at the front oil seal. Replace the gasket. • A special transmission cover gasket (Part No. 9260) may be seeing oil that leaked from the neutral plunger. the neutral plunger is leaking between the power unit housing cover and the...non-hardening gasket sealer to make sure the oil level is leaking from the front oil seal on the power unit drive shaft. PTO HORSE MODEL TECHNICAL MANUAL Page 2-6 4/90 SECTION 2: Transmission Trouleshooting Oil Leaks Symptom Remedy Oil leaks from any pipe plug in the transmission housing...
Technical Manual
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.../lbs. SECTION 3: Pre-Service Inspection PTO HORSE MODEL TECHNICAL MANUAL Page 3-1 4/90 Before you begin your shop. find out why. If The washers on the wheels and move the tiller side-to -side on the housing cover; Tip the tiller so that can be tightened to perform a... pre-service inspection of the tiller attachment (see an oil leak, inspect the following : • Inspect the area around the pulley, inspect the following transmission parts. This bolt should be shimmed. • Look for oil leaks. c. this is resting entirely ...
.../lbs. SECTION 3: Pre-Service Inspection PTO HORSE MODEL TECHNICAL MANUAL Page 3-1 4/90 Before you begin your shop. find out why. If The washers on the wheels and move the tiller side-to -side on the housing cover; Tip the tiller so that can be tightened to perform a... pre-service inspection of the tiller attachment (see an oil leak, inspect the following : • Inspect the area around the pulley, inspect the following transmission parts. This bolt should be shimmed. • Look for oil leaks. c. this is resting entirely ...
Technical Manual
Page 13
... and the Tiller Attachment transmission (see Figure 4-1). On tillers equipped with...Removal 1. For electric start tillers only: a. d. A DANGER...HORSE MODEL SECTION 4: Transmission Removal and Installation TECHNICAL MANUAL Page 4-1 4/90 The PTO Horse...the tiller as described in the Owner/...TILLER ATTACHMENT TILLER ATTACHMENT SWINGBOLTS WHEEL SHAFT TINES/PTO CLUTCH LEVER ,07 Figure 4-1: PTO Power Unit Transmission and Tiller Attachment Transmission. 3 TILLER... the tiller is fully...Tiller Attachment transmission can be removed from the tiller, refer to the engine. If only the Tiller...
... and the Tiller Attachment transmission (see Figure 4-1). On tillers equipped with...Removal 1. For electric start tillers only: a. d. A DANGER...HORSE MODEL SECTION 4: Transmission Removal and Installation TECHNICAL MANUAL Page 4-1 4/90 The PTO Horse...the tiller as described in the Owner/...TILLER ATTACHMENT TILLER ATTACHMENT SWINGBOLTS WHEEL SHAFT TINES/PTO CLUTCH LEVER ,07 Figure 4-1: PTO Power Unit Transmission and Tiller Attachment Transmission. 3 TILLER... the tiller is fully...Tiller Attachment transmission can be removed from the tiller, refer to the engine. If only the Tiller...