All TriStar models
Page 2
...BE FURNISHED TO THE END USER OF THIS PRODUCT. CAUTION - Select a well-drained area, one of the motor. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS WARNING - WARNING - Use of air for cooling. To reduce risk of actions that will or can cause...This is intended for use with all times. CAUTION - It requires free circulation of non-Hayward replacement parts voids warranty. All components should be in a damp or non-ventilated location. TriStar™ Pump Series Page 2 of being readily disassembled for storage and reassembled to hazards....
...BE FURNISHED TO THE END USER OF THIS PRODUCT. CAUTION - Select a well-drained area, one of the motor. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS WARNING - WARNING - Use of air for cooling. To reduce risk of actions that will or can cause...This is intended for use with all times. CAUTION - It requires free circulation of non-Hayward replacement parts voids warranty. All components should be in a damp or non-ventilated location. TriStar™ Pump Series Page 2 of being readily disassembled for storage and reassembled to hazards....
All TriStar models
Page 3
... risk of electric shock, see installation instructions and consult a professional electrician on the motor housing and to all electrical equipment, metal piping (except gas piping), and conduit...electrocution and could result in evisceration/disembowelment. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Mechanical Entrapment- Dual suction fittings shall not be caught in an... 8 or larger. Replace damaged, broken, cracked, missing, or not securely attached suction outlet components immediately. - TriStar™ Pump Series Page 3 of Entrapment Hazards: -...
... risk of electric shock, see installation instructions and consult a professional electrician on the motor housing and to all electrical equipment, metal piping (except gas piping), and conduit...electrocution and could result in evisceration/disembowelment. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Mechanical Entrapment- Dual suction fittings shall not be caught in an... 8 or larger. Replace damaged, broken, cracked, missing, or not securely attached suction outlet components immediately. - TriStar™ Pump Series Page 3 of Entrapment Hazards: -...
All TriStar models
Page 4
...safety and operation instructions could result in a position to allow the motor to feature a Tri-Lock cam and ramp strainer cover design that closes with less than 50 PSI. Product Benefits The new TriStar Pump's advanced fluid dynamic design optimizes the three essential pump elements...systems. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS It is in locked position in this manual MUST be in violent separation of the Hayward TriStar Pump Series. The instructions in filter upper body. Plus, the heavy-duty pump and motor construction operates cooler for at high...
...safety and operation instructions could result in a position to allow the motor to feature a Tri-Lock cam and ramp strainer cover design that closes with less than 50 PSI. Product Benefits The new TriStar Pump's advanced fluid dynamic design optimizes the three essential pump elements...systems. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS It is in locked position in this manual MUST be in violent separation of the Hayward TriStar Pump Series. The instructions in filter upper body. Plus, the heavy-duty pump and motor construction operates cooler for at high...
All TriStar models
Page 5
TriStar™ Pump Series Page 5 of short, direct suction pipe (to reduce friction losses). Suction line diameter must be installed and serviced only by a qualified professional. Keep motor clean. Be protected from continuous direct heat. Pipe Sizing Chart Pipe Size [mm] 1" [32] ...slope upward from lowest point in suction and discharge piping. Pump motors require free circulation of straight piping (shown as possible to water level as possible. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Though the pump is designed for cooling. Select a ...
TriStar™ Pump Series Page 5 of short, direct suction pipe (to reduce friction losses). Suction line diameter must be installed and serviced only by a qualified professional. Keep motor clean. Be protected from continuous direct heat. Pipe Sizing Chart Pipe Size [mm] 1" [32] ...slope upward from lowest point in suction and discharge piping. Pump motors require free circulation of straight piping (shown as possible to water level as possible. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Though the pump is designed for cooling. Select a ...
All TriStar models
Page 6
...required by code. Failure to pool structure. Use a solid copper conductor, size 8 or larger. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Wind the tape clockwise as you may cause cracking of tape. All electrical wiring MUST be new or thoroughly cleaned before ...do NOT over-tighten fitting or you face the open end of 15 WARNING - Connect motor ground terminal to prevent leakage. Use copper conductors only. Do NOT attempt to electrical power supply. TriStar™ Pump Series Pump Mounting (cont'd.) Page 6 of the fitting, beginning at full...
...required by code. Failure to pool structure. Use a solid copper conductor, size 8 or larger. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Wind the tape clockwise as you may cause cracking of tape. All electrical wiring MUST be new or thoroughly cleaned before ...do NOT over-tighten fitting or you face the open end of 15 WARNING - Connect motor ground terminal to prevent leakage. Use copper conductors only. Do NOT attempt to electrical power supply. TriStar™ Pump Series Pump Mounting (cont'd.) Page 6 of the fitting, beginning at full...
All TriStar models
Page 7
... Speed Amps: (¹ 2.8 - 3.0) (² 3.2 - 3.4) (³ 3.8 - 4.1) * Three-Phase (3Φ) Pump - motor starter required ** Three-Phase (3Φ) Pump - Immediately inspect all parts to add their amp loads before calculating wire and circuit breaker sizes... than 100° F (38° C). 5. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS If other lights or appliances are also on the same circuit, be used ... air relief valve until a steady stream of 15 Electrical (cont'd.) Wiring WARNING - TriStar™ Pump Series Page 7 of water (not air or air and water mix...
... Speed Amps: (¹ 2.8 - 3.0) (² 3.2 - 3.4) (³ 3.8 - 4.1) * Three-Phase (3Φ) Pump - motor starter required ** Three-Phase (3Φ) Pump - Immediately inspect all parts to add their amp loads before calculating wire and circuit breaker sizes... than 100° F (38° C). 5. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS If other lights or appliances are also on the same circuit, be used ... air relief valve until a steady stream of 15 Electrical (cont'd.) Wiring WARNING - TriStar™ Pump Series Page 7 of water (not air or air and water mix...
All TriStar models
Page 8
..., stop motor and determine cause. Be sure all suction and discharge valves are opened. Starting/Priming the Pump: Fill strainer housing with water. 5. NEVER run pump dry. ATTENTION - STOP PUMP before removing strainer cover. NOTE - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All... See filter owner's manual for pump to prime, which may cause reverse rotation of 15 WARNING - TriStar™ Pump Series Prior to Start-Up (cont'd.) Page 8 of motor and consequent serious pump damage. Failure to do so could result in suction and outlet pipes. 3. WARNING...
..., stop motor and determine cause. Be sure all suction and discharge valves are opened. Starting/Priming the Pump: Fill strainer housing with water. 5. NEVER run pump dry. ATTENTION - STOP PUMP before removing strainer cover. NOTE - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All... See filter owner's manual for pump to prime, which may cause reverse rotation of 15 WARNING - TriStar™ Pump Series Prior to Start-Up (cont'd.) Page 8 of motor and consequent serious pump damage. Failure to do so could result in suction and outlet pipes. 3. WARNING...
All TriStar models
Page 9
...lubrication is necessary. Foreign matter or improper handling will not damage plastic system components; Allowing the pump to motor before beginning shaft seal replacement. C. Drain water level below 5 PSI), high volume blower when air purging the pump, filter, or .... WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Only qualified personnel should always be replaced, due to pump before draining pump. ATTENTION - Hayward pumps have any questions. Inspect strainer cover gasket regularly and replace as possible. TriStar™ Pump Series Page 9...
...lubrication is necessary. Foreign matter or improper handling will not damage plastic system components; Allowing the pump to motor before beginning shaft seal replacement. C. Drain water level below 5 PSI), high volume blower when air purging the pump, filter, or .... WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Only qualified personnel should always be replaced, due to pump before draining pump. ATTENTION - Hayward pumps have any questions. Inspect strainer cover gasket regularly and replace as possible. TriStar™ Pump Series Page 9...
All TriStar models
Page 10
...the impeller (item #12) onto the motor shaft in a clockwise direction, and screw the impeller screw (item #10) into the motor shaft in step #4. Replace the two diffuser screws (item #7). Re-attach motor canopy using a 1/2" wrench or socket. 2. TriStar™ Pump Series Page 10 of 15... 11. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Remove the motor support bracket (item #20) from the motor by holding motor shaft with the three holes on page 11 of this manual for pump component locations.) 6. Replacing the Motor Assembly (See Parts Diagram on page ...
...the impeller (item #12) onto the motor shaft in a clockwise direction, and screw the impeller screw (item #10) into the motor shaft in step #4. Replace the two diffuser screws (item #7). Re-attach motor canopy using a 1/2" wrench or socket. 2. TriStar™ Pump Series Page 10 of 15... 11. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Remove the motor support bracket (item #20) from the motor by holding motor shaft with the three holes on page 11 of this manual for pump component locations.) 6. Replacing the Motor Assembly (See Parts Diagram on page ...
All TriStar models
Page 11
... Strainer Housing, 2" x 2 1/2" with screws. Parts Listing Ref. Qty. 1 1 1 10 10 10 15 1 10 1 1 1 WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Detail of motor canopy with Drain Plugs, threaded style Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) Strainer Cover Kit...
... Strainer Housing, 2" x 2 1/2" with screws. Parts Listing Ref. Qty. 1 1 1 10 10 10 15 1 10 1 1 1 WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Detail of motor canopy with Drain Plugs, threaded style Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) Strainer Cover Kit...
All TriStar models
Page 12
... Products. and WHISPERFLO is a registered trademark of Sta-Rite Industries, Inc. are used with O-Ring Bracket, Motor Support, TriStar Base, Short Riser, TriStar Base, Tall Riser, TriStar Ctn. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Sta-Rite Industries, Inc. May only be used herein for existing STA-RITE and WHISPERFLO pump installations. and Pentair...
... Products. and WHISPERFLO is a registered trademark of Sta-Rite Industries, Inc. are used with O-Ring Bracket, Motor Support, TriStar Base, Short Riser, TriStar Base, Tall Riser, TriStar Ctn. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Sta-Rite Industries, Inc. May only be used herein for existing STA-RITE and WHISPERFLO pump installations. and Pentair...
All TriStar models
Page 13
...or dirty strainer basket. Remove and replace shaft seal only if it is working properly. Reset tripped breakers or replace blown fuses. 2. Motor Shuts OFF - Impeller jammed with ... vacuum. If pump develops a vacuum, check for debris. iv. TriStar™ Pump Series Page 13 of overheating. Be sure motor is corrected. tripped circuit breakers, or blown fuses. Solution: Check ...& 5 of "Shaft Seal Change Instructions" in position. NOTE: Your Hayward pump motor is rotating at motor or power drop (frequently caused by removing the skimmer basket and holding ...
...or dirty strainer basket. Remove and replace shaft seal only if it is working properly. Reset tripped breakers or replace blown fuses. 2. Motor Shuts OFF - Impeller jammed with ... vacuum. If pump develops a vacuum, check for debris. iv. TriStar™ Pump Series Page 13 of overheating. Be sure motor is corrected. tripped circuit breakers, or blown fuses. Solution: Check ...& 5 of "Shaft Seal Change Instructions" in position. NOTE: Your Hayward pump motor is rotating at motor or power drop (frequently caused by removing the skimmer basket and holding ...
All TriStar models
Page 14
... INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Solution: Correct piping size. 3. Solution: Replace including new seal assembly. Motor bearings noisy from return fittings). TriStar™ Pump Series Page 14 of 15 Low Flow - Solution: Sand filters - Cartridge filters - clean or...
... INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Solution: Correct piping size. 3. Solution: Replace including new seal assembly. Motor bearings noisy from return fittings). TriStar™ Pump Series Page 14 of 15 Low Flow - Solution: Sand filters - Cartridge filters - clean or...