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Hayward EcoStar Support Question

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Question posted by timar on August 31st, 2014

Can You Replace Motor Burn Out On Hayward Ecostar Variabke Speed Pool Pump?

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Related Hayward EcoStar Manual Pages

EcoStar Manual - Page 17

Hayward EcoStar Pump SP3400VSP Thursday 1:27p 1725rpm 380 Watts Timer 1 timer will end at 11:45p

EcoStar Manual - Page 18

to adjust, > go to enter Use + / - Configuration Menu Locked Configuration Menu press > to next item Time: Th 1:27PM + change or > skip Set Day and Time Thursday 1:27p Speed Selection rpm MAX allowed speed 3450 (600-3450rpm) MIN allowed speed 600 (600-3450rpm) Set max-speed Prime Period: Auto Sense Remote Control Mode Standalone/Hayward Set COMM Bus Address Pool Filter

Technical Guide - Page 1

Technical Guide - Page 3

...and could result in injury or death. Failure to pool structure will increase risk for bonding requirements. Before working on drive or motor, turn off power supply to the drive. &#... professional electrician on the equipment. Safety Precautions  Read and follow instructions can shock, burn, and cause death or serious property damage. Hazardous voltage can cause severe injury and/or...

Technical Guide - Page 4

... should be taken to ensure proper pipe and equipment sizing to handle the maximum flow required (fig 1). Installation - Plumbing New Pools: When installing the EcoStar on existing pools, care should be taken to equipment manuals for flow rates. 3" 184gpm 8fps 138gpm 6fps Figure 1 Page 2 MAXIMUM RECOMMENDED SYSTEM FLOW RATE BY PIPE SIZE 1.5" 2" 2.5" 51gpm...

Technical Guide - Page 6

Installation - Electrical Internal wiring locations (fig 5) Wiring connection for incoming motor wires Wiring plug for relay connected controls & stop switch Wiring plug for wall mounted interface Wire connection for incoming line voltage (230v) Channel for running low voltage data cable Wiring plug for data link with Hayward/Goldline compatible software Controls Figure 5 Page 4

Technical Guide - Page 7

...first. Ground Wire Terminal. One for high voltage and the other for an EcoStar that is data connected to a Hayward/Goldline control, voltage needs to come directly from a breaker in the control...high voltage for the low voltage data cable. Figure 6 Conduit Connections There are two on the pump. Installation - Electrical/High Voltage High Voltage Wiring terminals (L1 & L2) 1. Voltage: 230...

Technical Guide - Page 12

... 2 on the controller, 8 on the pump to 3 on the controller and 1 on 7 EcoStar is data connected to a Hayward/Goldline control, voltage needs to operate the EcoStar Aqua Logic/Pro Logic/Aqua Plus v2.65 or higher OnCommand 1.00 or higher E-Command 4 (Original E-Command not compatible) v2.80 or higher 2 3 Figure 22 4 ...

Technical Guide - Page 15

... Controls (Non Hayward/Goldline compatible software & third party controls) 5. By using a sequence of aux relays used. As shown by the charts, the number of speeds available depends on the number of off and on the pump for each chart are the corresponding connecting points on , timer speeds can be controlled. Filter pump relay plus 3 aux...

Technical Guide - Page 24

... to be handled in the control. The Goldline/Hayward controller will only recognize address 1 (Pool Filter) and address 2 (Dual Spa Filter). Only the Menu, and Stop/Resume button is active on the EcoStar. Set COM Bus Address Aux 1/Spa Filter Set COM Bus Address Pool Filter Set COM Bus Address Aux 2-14 Set COM Bus Address...

Technical Guide - Page 32

... the speed buttons or the quick clean button is pressed. 3. When the pump starts it will go into the prime mode selected during operation Monday 1:30p 2500 RPM 2000 Watts Low Temp Operation 2500 RPM 2000 Watts Page 30 The consumption in the stand alone mode. If the EcoStar you will be replaced. 6. If...

Technical Guide - Page 35

The wet end disassembly of the drive and motor area for this guide. Wiring Compartment Cover Interface Assembly Variable Speed Drive Figure 63 Motor/Fan Shroud Motor Page 33 Disassembly/Assembly This guide will only cover the disassembly of the EcoStar is exactly like the standard TriStar pump.

Technical Guide - Page 44

...issues. Drive Overload Indicates that the internal components of these readings are outside limits, replace motor. There should be between 0.5 and 1.0 ohms max. If any of the drive ...is drawing excessive current. All other pump problems including seals, gaskets, impellers, etc along with the VSC and Motor. If error still occurs, replace drive. Troubleshooting/Fault Codes This guide...

Technical Guide - Page 45

.... Motor air flow path should be checked. Check fan and shroud for registry change , replace drive. Troubleshooting/Fault Codes Code/Fault Drive Error! If line voltage is correct and error still occurs after registry change . Check incoming supply voltage, if greater than 264 VAC, refer to Hayward Service Bulletin "Pump Error: Ac Volts too...

Technical Guide - Page 46

... the com ground wire between terminal 1 with EcoStar and terminal 4 with Hayward/Goldline Control (page 10). Ohms reading should be no change check to insure other data wires are all data links and run Standalone. If pump is displayed. Check continuity from the drive and check each motor lead to insure a good connection. Check...

Technical Guide - Page 47

... insure all valves are open and skimmer baskets are clean.. In many instances the pump basket may not fill up completely. Check pump basket o-ring and replace if necessary. Page 45 There should be replaced. If they are outside limits, replace motor. Indicates that the drive memory has been damaged or corrupted and drive needs to...

Technical Guide - Page 48

... wire between the control and EcoStar. Disconnect Blue, Black, and Red motor leads (page 4) from the display and re-connect. Page 46 Disconnect the wires from drive. Control reads "Pool bridge comm" This indicates interference on , the pump will ramp up and down in speed. If the values are correct, replace the drive. If the values...

Technical Guide - Page 49

...Pool bridge comm." wires between the pump interface and the control Check to make sure the Min and Max setting on the EcoStar comm. EcoStar is set to operate with the settings in the control (page 5). Page 47 Check comm. Be sure EcoStar...Indications EcoStar is connected and configured to variable speed . The EcoStar should be wired to the GL/Hayward control. The pump comes...

Technical Guide - Page 50

... protection of the EcoStar drive. This indicates that the comm. Troubleshooting/Fault Codes Code/Fault Indications The freeze protection in the EcoStar to come on the pump interface do not work properly. When the control is operating the EcoStar, the Speed buttons and the Quick Clean button is connected and operating via the GL/Hayward control.

Parts Diagram - Page 1

... 19 20 21 22 23 24 25 26 27 28 - Qty. 1 1 1 10 10 10 15 1 10 1 1 1 10 10 10 1 1 10 1 10 1 1 100 1 5 1 1 5 5 1 5 Pumps EcoStar™ SP3400VSP PUMP SERIES REPLACEMENT PARTS Parts for Pump Models: SP3400VSP, SP3400VSPVR 4 5 6 10 11 3 78 9 13 14 12 26 27 15 16 17 23 2 1 19 21 16 18 22 20 Ref...