Service Manual
Page 4
...4-23 Lower front cover removal 4-25 LVPS/HVPS removal 4-26 Main motor gear drive removal 4-29 Manual feed clutch removal 4-31 Manual feed solenoid removal 4-33 Media ACM ASM feeder removal 4-34 Media feed clutch with cable removal 4-37 Media... manual input sensor removal 4-39 Nameplate removal 4-42 Operator panel removal 4-43 Paper input and duplex sensor ...strip (tray 1 and 250-sheet tray 2) removal 4-55 Wear strip (550-sheet tray 2) removal 4-56 iv Lexmark™ E260, E260d, E260dn
...4-23 Lower front cover removal 4-25 LVPS/HVPS removal 4-26 Main motor gear drive removal 4-29 Manual feed clutch removal 4-31 Manual feed solenoid removal 4-33 Media ACM ASM feeder removal 4-34 Media feed clutch with cable removal 4-37 Media... manual input sensor removal 4-39 Nameplate removal 4-42 Operator panel removal 4-43 Paper input and duplex sensor ...strip (tray 1 and 250-sheet tray 2) removal 4-55 Wear strip (550-sheet tray 2) removal 4-56 iv Lexmark™ E260, E260d, E260dn
Service Manual
Page 16
... contains the lubrication specifications and recommendations to identify the connector locations and test points on the printer. 6. xvi Lexmark™ E260, E260d, E260dn There are several types of caution indicates there is divided into the following chapters: 1. Diagnostic information contains an error...and removing and installing FRUs. 5. Unplug the product before you are discussed. 2. 4513-200, -220, -230 Preface This manual contains maintenance procedures for service personnel. Warning: A warning identifies something that might cause a servicer harm. It is a danger from...
... contains the lubrication specifications and recommendations to identify the connector locations and test points on the printer. 6. xvi Lexmark™ E260, E260d, E260dn There are several types of caution indicates there is divided into the following chapters: 1. Diagnostic information contains an error...and removing and installing FRUs. 5. Unplug the product before you are discussed. 2. 4513-200, -220, -230 Preface This manual contains maintenance procedures for service personnel. Warning: A warning identifies something that might cause a servicer harm. It is a danger from...
Service Manual
Page 17
... book contains information on page 4-1 to the correct field replaceable unit (FRU) or part. See "Repair information" on E260, E260d and E260dn. General information 1-1 After completing the repair, perform tests as needed to determine the symptom and repair the failure. For information on... and E360dn, see the 4513-630, 63W, -6EW service manual. Maintenance approach The diagnostic information in this manual leads to help identify parts. General information The Lexmark™ E260, E260d, and E260dn are monochrome laser printers designed for more information. For information on...
... book contains information on page 4-1 to the correct field replaceable unit (FRU) or part. See "Repair information" on E260, E260d and E260dn. General information 1-1 After completing the repair, perform tests as needed to determine the symptom and repair the failure. For information on... and E360dn, see the 4513-630, 63W, -6EW service manual. Maintenance approach The diagnostic information in this manual leads to help identify parts. General information The Lexmark™ E260, E260d, and E260dn are monochrome laser printers designed for more information. For information on...
Service Manual
Page 21
... input trays Integrated 250-sheet tray 50-sheet MP feeder 1-sheet manual feed slot 4513-200, -220 Lexmark E260, E260d x 4513-200, -220, -230 4513-230 Lexmark E260dn x Optional input sources 250-sheet drawer 550-sheet drawer Manual/integrated print duplex Integrated Integrated Envelope conditioning x x Available output trays...
... input trays Integrated 250-sheet tray 50-sheet MP feeder 1-sheet manual feed slot 4513-200, -220 Lexmark E260, E260d x 4513-200, -220, -230 4513-230 Lexmark E260dn x Optional input sources 250-sheet drawer 550-sheet drawer Manual/integrated print duplex Integrated Integrated Envelope conditioning x x Available output trays...
Service Manual
Page 22
..., colored paper, light paper, heavy paper, rough/cotton, custom type [x] 60-90 g/m² (16-24 lb) • 250 paper • 550 paper • 50 labels** Manual feed input A4, A5, A6, JIS¹-B5, letter, legal, executive, folio, oficio, statement, Universal Plain paper, transparency, bond, letterhead, preprinted, colored paper, light paper... deactivated and then the device is recommended. Never mix media types within a tray. Use rear exit for occasional printing only. *** Grain short is power cycled. 1-6 Lexmark™ E260, E260d, E260dn
..., colored paper, light paper, heavy paper, rough/cotton, custom type [x] 60-90 g/m² (16-24 lb) • 250 paper • 550 paper • 50 labels** Manual feed input A4, A5, A6, JIS¹-B5, letter, legal, executive, folio, oficio, statement, Universal Plain paper, transparency, bond, letterhead, preprinted, colored paper, light paper... deactivated and then the device is recommended. Never mix media types within a tray. Use rear exit for occasional printing only. *** Grain short is power cycled. 1-6 Lexmark™ E260, E260d, E260dn
Service Manual
Page 24
...is printing. • Before loading transparencies, fan the stack to the Card Stock & Label Guide available on the Lexmark Web site at a time through the manual feeder. • Do not mix print media sizes, weights, or types in the same print media source. ...nose pliers • Volt-ohmmeter • #1 and #2 Phillips screwdriver • Slotted screwdriver 1-8 Lexmark™ E260, E260d, E260dn If jams do occur with the print media, then try feeding one sheet at www.lexmark.com for more information about which media provides optimum results for the current printing environment.
...is printing. • Before loading transparencies, fan the stack to the Card Stock & Label Guide available on the Lexmark Web site at a time through the manual feeder. • Do not mix print media sizes, weights, or types in the same print media source. ...nose pliers • Volt-ohmmeter • #1 and #2 Phillips screwdriver • Slotted screwdriver 1-8 Lexmark™ E260, E260d, E260dn If jams do occur with the print media, then try feeding one sheet at www.lexmark.com for more information about which media provides optimum results for the current printing environment.
Service Manual
Page 42
... Tray 2 251: Paper jam in the manual 20 feeder 2-16 Lexmark™ E260, E260d, E260dn 4513-200, -220, -230 Common...
... Tray 2 251: Paper jam in the manual 20 feeder 2-16 Lexmark™ E260, E260d, E260dn 4513-200, -220, -230 Common...
Service Manual
Page 44
... is most likely in the manual feeder. Action Open the rear door, and clear the paper jam. 231: Paper jam (duplex rear) Meaning The media did leave the printer exit sensor. Action Open the rear door, and clear the paper jam. 2-18 Lexmark™ E260, E260d, E260dn 4513-200, -220, -230...
... is most likely in the manual feeder. Action Open the rear door, and clear the paper jam. 231: Paper jam (duplex rear) Meaning The media did leave the printer exit sensor. Action Open the rear door, and clear the paper jam. 2-18 Lexmark™ E260, E260d, E260dn 4513-200, -220, -230...
Service Manual
Page 46
...lost). 4513-200, -220, -230 251: Paper jam in the Local Printer Setup Utility. • Install additional printer memory. 2-20 Lexmark™ E260, E260d, E260dn To avoid this error in the future: • Reduce the complexity of the page by reducing the amount of the print data may not...the page and deleting unnecessary download fonts or macros. • Set Page Protect to On in the manual feeder Meaning A paper jam has occurred at the manual feeder. Action Clear the paper jam. Action • Press Continue to clear the error code and ...
...lost). 4513-200, -220, -230 251: Paper jam in the Local Printer Setup Utility. • Install additional printer memory. 2-20 Lexmark™ E260, E260d, E260dn To avoid this error in the future: • Reduce the complexity of the page by reducing the amount of the print data may not...the page and deleting unnecessary download fonts or macros. • Set Page Protect to On in the manual feeder Meaning A paper jam has occurred at the manual feeder. Action Clear the paper jam. Action • Press Continue to clear the error code and ...
Service Manual
Page 62
...If so, then inspect the tray wear strips and replace if necessary. See "Media manual input sensor removal" on page 3-8. See "Diagnostics mode selections" on page 4-39. 2-36 Lexmark™ E260, E260d, E260dn Remove the PC kit and paper or debris at the input sensor. The media is ...Debris in the printer and the driver. 200.03 The video never started to media prestaged in the diagnostic mode for E260, E260d, and E260dn. User attendance messages Cartridge error codes Error 30 31 32 Description Invalid refill Missing or defective cartridge Unsupported cartridge Action Replace the ...
...If so, then inspect the tray wear strips and replace if necessary. See "Media manual input sensor removal" on page 3-8. See "Diagnostics mode selections" on page 4-39. 2-36 Lexmark™ E260, E260d, E260dn Remove the PC kit and paper or debris at the input sensor. The media is ...Debris in the printer and the driver. 200.03 The video never started to media prestaged in the diagnostic mode for E260, E260d, and E260dn. User attendance messages Cartridge error codes Error 30 31 32 Description Invalid refill Missing or defective cartridge Unsupported cartridge Action Replace the ...
Service Manual
Page 64
...staged strips in the tray. See "Rear exit guide assembly with paper dust. The alignment roller may be binding. Retry alignment. 2-38 Lexmark™ E260, E260d, E260dn "Printhead service check" on data collection during warmup. 200.27 Printhead Driver: Mirror motor fell out of support. 200.35 Failed to ... Lost hsyncs during warm-up. If it out of lock condition after multiple pick attempts, but less than 14 inches too long over the manual feeder sensor. Verify that the media is approved. See "Printhead service check" on page 2-65. 200.37 Timeout on page 2-65....
...staged strips in the tray. See "Rear exit guide assembly with paper dust. The alignment roller may be binding. Retry alignment. 2-38 Lexmark™ E260, E260d, E260dn "Printhead service check" on data collection during warmup. 200.27 Printhead Driver: Mirror motor fell out of support. 200.35 Failed to ... Lost hsyncs during warm-up. If it out of lock condition after multiple pick attempts, but less than 14 inches too long over the manual feeder sensor. Verify that the media is approved. See "Printhead service check" on page 2-65. 200.37 Timeout on page 2-65....
Service Manual
Page 66
... and replace if necessary. 241.12 Second pick from manual feeder, tray 1, or feeder failed when the media was in the exit guide, then replace the exit guide. Check the wear strips and replace if necessary. 2-40 Lexmark™ E260, E260d, E260dn If there is no longer covered. 241.19 Second ... on page 4-44. Duplex jam while picking from the duplex. 233.03 Paper never reached the input sensor, but was seen at the manual feed sensor. 234.01 Duplex sensor covered during warm-up. 235.01 Invalid duplex media Check the media. Replace the pick rollers if they...
... and replace if necessary. 241.12 Second pick from manual feeder, tray 1, or feeder failed when the media was in the exit guide, then replace the exit guide. Check the wear strips and replace if necessary. 2-40 Lexmark™ E260, E260d, E260dn If there is no longer covered. 241.19 Second ... on page 4-44. Duplex jam while picking from the duplex. 233.03 Paper never reached the input sensor, but was seen at the manual feed sensor. 234.01 Duplex sensor covered during warm-up. 235.01 Invalid duplex media Check the media. Replace the pick rollers if they...
Service Manual
Page 82
... and clutches are not correct, then replace the controller board. • Check the pick tires. Replace the tires as necessary. 2-56 Lexmark™ E260, E260d, E260dn Make sure the rubber tires on the controller board and measure the resistance across cable pins 1 and 2. • The resistance should be.... • If the resistance is attempted. Replace controller board as necessary. Media occasionally mispicks or picks multiple sheets at the ACM and manual feed shafts as the flags intersect with the sensor. • If correct, then replace the input paper feed sensor. • If ...
... and clutches are not correct, then replace the controller board. • Check the pick tires. Replace the tires as necessary. 2-56 Lexmark™ E260, E260d, E260dn Make sure the rubber tires on the controller board and measure the resistance across cable pins 1 and 2. • The resistance should be.... • If the resistance is attempted. Replace controller board as necessary. Media occasionally mispicks or picks multiple sheets at the ACM and manual feed shafts as the flags intersect with the sensor. • If correct, then replace the input paper feed sensor. • If ...
Service Manual
Page 84
... has various fonts and a graphic, the second page is gray with graphics, the third page is black, and the last page is blockage of the manual for #4 contact from the front. Note: Refer to initiate printing the quality test pages. Use the test pages to evenly distribute the toner. Extreme environmental... checks Note: Ensure the cover closes tightly. Try a different PC kit. • With the cartridge out, check the spring loaded contacts on page 3-62. 2-58 Lexmark™ E260, E260d, E260dn
... has various fonts and a graphic, the second page is gray with graphics, the third page is black, and the last page is blockage of the manual for #4 contact from the front. Note: Refer to initiate printing the quality test pages. Use the test pages to evenly distribute the toner. Extreme environmental... checks Note: Ensure the cover closes tightly. Try a different PC kit. • With the cartridge out, check the spring loaded contacts on page 3-62. 2-58 Lexmark™ E260, E260d, E260dn
Service Manual
Page 88
...• The toner cartridge or PC Kit may be partially blocked. Vertical or horizontal streaks appear on the front or back of the manual for debris. Vertical streaks Something could be the cause due to the print defects guide at the end of the page. Inspect the fuser...lens. Check the paper path around the fuser entry. Try a different toner cartridge. Replace as needed. Replace the PC kit. 2-62 Lexmark™ E260, E260d, E260dn The toner cartridge or fuser may be defective. The PC cleaner sump may be full. Print quality problems Problem Cause/action Light or ...
...• The toner cartridge or PC Kit may be partially blocked. Vertical or horizontal streaks appear on the front or back of the manual for debris. Vertical streaks Something could be the cause due to the print defects guide at the end of the page. Inspect the fuser...lens. Check the paper path around the fuser entry. Try a different toner cartridge. Replace as needed. Replace the PC kit. 2-62 Lexmark™ E260, E260d, E260dn The toner cartridge or fuser may be defective. The PC cleaner sump may be full. Print quality problems Problem Cause/action Light or ...
Service Manual
Page 92
... service manual, or "Controller board connector pin values" on the controller board. If the voltages are incorrent, then replace the controller board. Turn the printer on and check the voltages on connector J28 on page 3-2 for the J28 connector. If the printer error persists, then replace Tray 2. 2-66 Lexmark™ E260, E260d, E260dn 4513...
... service manual, or "Controller board connector pin values" on the controller board. If the voltages are incorrent, then replace the controller board. Turn the printer on and check the voltages on connector J28 on page 3-2 for the J28 connector. If the printer error persists, then replace Tray 2. 2-66 Lexmark™ E260, E260d, E260dn 4513...
Service Manual
Page 134
Use a screwdriver to remove the e-clip (C) from the manual feed clutch. C 7. Remove the manual feed clutch (D). 4513-200, -220, -230 6. D 4-32 Lexmark™ E260, E260d, E260dn
Use a screwdriver to remove the e-clip (C) from the manual feed clutch. C 7. Remove the manual feed clutch (D). 4513-200, -220, -230 6. D 4-32 Lexmark™ E260, E260d, E260dn
Service Manual
Page 162
... Ground 3.3 V dc 24 V dc Ground 5 V dc 1 V dc Ground 5 V dc Value cable unplugged (if different) Comments 5 V dc Manual feed sensor 0 V dc 0 V dc 5 V dc Manual feed solenoid Media feed clutch Input and duplex sensor Tray 2 0 V dc 0V dc 5V dc 5 V dc 24 V dc 24 V dc 0 V dc Toner patch (density) sensor LVPS/HVPS 5-4 Lexmark™ E260, E260d, E260dn
... Ground 3.3 V dc 24 V dc Ground 5 V dc 1 V dc Ground 5 V dc Value cable unplugged (if different) Comments 5 V dc Manual feed sensor 0 V dc 0 V dc 5 V dc Manual feed solenoid Media feed clutch Input and duplex sensor Tray 2 0 V dc 0V dc 5V dc 5 V dc 24 V dc 24 V dc 0 V dc Toner patch (density) sensor LVPS/HVPS 5-4 Lexmark™ E260, E260d, E260dn
Service Manual
Page 169
... 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 1 1 Description LED operator panel assembly, E260/E260d/E260dn Fuser assembly, 115 V Fuser assembly, 230 V Fuser assembly, 100 V Duplex and media sensor assembly Access door open sensor assembly Cooling fan (screws included) Controller board..., E260, E260d Controller board, E260dn LVPS/HVPS card assembly, 110 V/100 V LVPS/HVPS card assembly, 220 V Manual input sensor assembly Manual feed solenoid Media feed (ACM) clutch LSU, E260/E260d/E260dn (printhead) Parts catalog 7-5
... 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 1 1 Description LED operator panel assembly, E260/E260d/E260dn Fuser assembly, 115 V Fuser assembly, 230 V Fuser assembly, 100 V Duplex and media sensor assembly Access door open sensor assembly Cooling fan (screws included) Controller board..., E260, E260d Controller board, E260dn LVPS/HVPS card assembly, 110 V/100 V LVPS/HVPS card assembly, 220 V Manual input sensor assembly Manual feed solenoid Media feed (ACM) clutch LSU, E260/E260d/E260dn (printhead) Parts catalog 7-5
Service Manual
Page 171
...-4.0+8PF-Ni M3.0*0.5+6PF-Ni M3.0*0.5+4PF-Ni M3.5*0.6+6P-Ni Complete duplex assembly (E260d/E260dn only) Media (ACM) drive assembly Paper feed, ACM tires Tray 2 paper feed tires Manual feed clutch CBM Main drive gearbox (in motor) Duplex gear drive CBM (E260d/E260dn only) Field relocation package assembly 4513-200, -220, -230 Parts catalog 7-7
...-4.0+8PF-Ni M3.0*0.5+6PF-Ni M3.0*0.5+4PF-Ni M3.5*0.6+6P-Ni Complete duplex assembly (E260d/E260dn only) Media (ACM) drive assembly Paper feed, ACM tires Tray 2 paper feed tires Manual feed clutch CBM Main drive gearbox (in motor) Duplex gear drive CBM (E260d/E260dn only) Field relocation package assembly 4513-200, -220, -230 Parts catalog 7-7