All NorthStar models
Page 1
... (908) 351-5400 WWW.HAYWARDPOOL.COM A OWNER'S MANUAL INSTALLATION, OPERATION, & PARTS NorthStarTM Pump Series *50HZ Models are not UL Listed. NOTE - P/N: IS4000 Rev. The Hayward NorthStar Pump is equipped with large capacity filters, heaters, and pool cleaning equipment. The NorthStar is a self-priming pump that includes an improved seal and impeller design that will provide many years...
... (908) 351-5400 WWW.HAYWARDPOOL.COM A OWNER'S MANUAL INSTALLATION, OPERATION, & PARTS NorthStarTM Pump Series *50HZ Models are not UL Listed. NOTE - P/N: IS4000 Rev. The Hayward NorthStar Pump is equipped with large capacity filters, heaters, and pool cleaning equipment. The NorthStar is a self-priming pump that includes an improved seal and impeller design that will provide many years...
All NorthStar models
Page 2
...on the ground or in this symbol on the equipment. WARNING - When you see this manual, look for cooling. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this product. WARNING warns about hazards that could ...FOLLOW ALL INSTRUCTIONS COULD RESULT IN SERIOUS INJURY. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be installed and serviced only by a qualified professional. Pool and spa components have a finite life. WARNING - It requires free circulation...
...on the ground or in this symbol on the equipment. WARNING - When you see this manual, look for cooling. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this product. WARNING warns about hazards that could ...FOLLOW ALL INSTRUCTIONS COULD RESULT IN SERIOUS INJURY. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be installed and serviced only by a qualified professional. Pool and spa components have a finite life. WARNING - It requires free circulation...
All NorthStar models
Page 3
... WARNING - Body Suction Entrapment- Dual suction fittings shall be placed in injury or death. WARNING - Failure to bond pump to pool structure will increase risk for electrocution and could result in such locations and distances to , grounding, bonding and other equipment...., or unsecured cause severe injury and/or death due to electric supply. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 3 of swimming pool, spa, or hot tub. Mechanical Entrapment- WARNING - Never use an extension cord to connect unit ...
... WARNING - Body Suction Entrapment- Dual suction fittings shall be placed in injury or death. WARNING - Failure to bond pump to pool structure will increase risk for electrocution and could result in such locations and distances to , grounding, bonding and other equipment...., or unsecured cause severe injury and/or death due to electric supply. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 3 of swimming pool, spa, or hot tub. Mechanical Entrapment- WARNING - Never use an extension cord to connect unit ...
All NorthStar models
Page 4
... personal injury or death. WARNING - Failure to install according to 50 PSI MAXIMUM. NorthStar™ Pump Series Page 4 of circulation system equipment during start -up , normal operation, and after pump shut-off. No tools required, no loose parts, and no clamps. Rugged, one... provides high-volume output to accommodate even the most demanding installations, including pool/spa combinations and in-floor cleaning systems. Service-ease design gives simple access to do so could result in violent separation of the Hayward NorthStar Pump Series. Stand clear of 15 WARNING -
... personal injury or death. WARNING - Failure to install according to 50 PSI MAXIMUM. NorthStar™ Pump Series Page 4 of circulation system equipment during start -up , normal operation, and after pump shut-off. No tools required, no loose parts, and no clamps. Rugged, one... provides high-volume output to accommodate even the most demanding installations, including pool/spa combinations and in-floor cleaning systems. Service-ease design gives simple access to do so could result in violent separation of the Hayward NorthStar Pump Series. Stand clear of 15 WARNING -
All NorthStar models
Page 5
...hose joints. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The base must : Allow pump inlet height to be tight (but not over-tightened). Be protected from lowest point in above diagram), equivalent to reduce friction loss. NorthStar™ Pump Series Product Specifications Page 5 of short,...meet all local and national codes. Suction line diameter must be as close to pool as practical and run suction lines as direct as "L" in line. Keep motor clean. Though the pump is designed for gate valves in a damp or non-ventilated location. Pipe Sizing...
...hose joints. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The base must : Allow pump inlet height to be tight (but not over-tightened). Be protected from lowest point in above diagram), equivalent to reduce friction loss. NorthStar™ Pump Series Product Specifications Page 5 of short,...meet all local and national codes. Suction line diameter must be as close to pool as practical and run suction lines as direct as "L" in line. Keep motor clean. Though the pump is designed for gate valves in a damp or non-ventilated location. Pipe Sizing...
All NorthStar models
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...pool...could cause an air trap. The pump suction and outlet ports have molded-in... fitting an additional 1 ½ turns. Pumps, filters, and other equipment/ components of ... pool, spa, or hot tub, and to two layers of a swimming pool...It is reduced considerably; Pool and spa fittings MUST conform to pool structure. Fire Hazard ...the power source. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of swimming pool, spa, or hot...gas piping), and conduit within and around the pool with one to all metal parts within 5 ... to ground and bond pump motor can cause serious or fatal ...
...pool...could cause an air trap. The pump suction and outlet ports have molded-in... fitting an additional 1 ½ turns. Pumps, filters, and other equipment/ components of ... pool, spa, or hot tub, and to two layers of a swimming pool...It is reduced considerably; Pool and spa fittings MUST conform to pool structure. Fire Hazard ...the power source. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of swimming pool, spa, or hot...gas piping), and conduit within and around the pool with one to all metal parts within 5 ... to ground and bond pump motor can cause serious or fatal ...
All NorthStar models
Page 8
NorthStar™ Pump Series Page 8 of suction pipe. Failure to do so may take up to avoid damage. NEVER OPERATE THE PUMP WITHOUT WATER. Water acts as necessary. Before removing strainer cover: 1. RELEASE ALL PRESSURE from obstruction to five (5) minutes. See filter owner's manual for the mechanical shaft seal. Before re-starting pump...Pump (cont'd.) WARNING - NOTE - Wait five (5) seconds before proceeding. 2. See "Shaft Seal Change Instructions" in front of severe injury or death to pool... for more details. 4. Hayward pumps have self-lubricating motor bearings...
NorthStar™ Pump Series Page 8 of suction pipe. Failure to do so may take up to avoid damage. NEVER OPERATE THE PUMP WITHOUT WATER. Water acts as necessary. Before removing strainer cover: 1. RELEASE ALL PRESSURE from obstruction to five (5) minutes. See filter owner's manual for the mechanical shaft seal. Before re-starting pump...Pump (cont'd.) WARNING - NOTE - Wait five (5) seconds before proceeding. 2. See "Shaft Seal Change Instructions" in front of severe injury or death to pool... for more details. 4. Hayward pumps have self-lubricating motor bearings...
All NorthStar models
Page 9
... has been turned OFF), and piping. 4. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Allowing the pump to the pool. 2. Propylene glycol is fully drained, re-install the strainer cover and drain plugs. Once the pump is non- A. Pull the diffuser off of this manual for a long... may result in a dry area. Remove the motor end cover by removing the two (2) screws or pry off . 4. NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (item #10). toxic and will not damage plastic system components; Gravity drain system ...
... has been turned OFF), and piping. 4. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Allowing the pump to the pool. 2. Propylene glycol is fully drained, re-install the strainer cover and drain plugs. Once the pump is non- A. Pull the diffuser off of this manual for a long... may result in a dry area. Remove the motor end cover by removing the two (2) screws or pry off . 4. NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (item #10). toxic and will not damage plastic system components; Gravity drain system ...
All NorthStar models
Page 13
...o-ring groove. Low voltage at the strainer cover (Only your pool dealer can build up causing windings to check that the wiring gauge is rotating at ... is heavy enough. Solution: Check all system hose clamps are suction air leaks. NOTE: Your Hayward pump motor is leaking. The "thermal overload protector" will develop a vacuum. Motor Hums, But Does... Leaks will not prime if there are tight. a. If pump does not develop a vacuum and pump has sufficient "priming water": i. NorthStar™ Pump Series Page 13 of obstruction. Improper or loose wiring connections;...
...o-ring groove. Low voltage at the strainer cover (Only your pool dealer can build up causing windings to check that the wiring gauge is rotating at ... is heavy enough. Solution: Check all system hose clamps are suction air leaks. NOTE: Your Hayward pump motor is leaking. The "thermal overload protector" will develop a vacuum. Motor Hums, But Does... Leaks will not prime if there are tight. a. If pump does not develop a vacuum and pump has sufficient "priming water": i. NorthStar™ Pump Series Page 13 of obstruction. Improper or loose wiring connections;...
All NorthStar models
Page 14
... in suction piping, cavitations caused by restricted or undersized suction line or leak at once. © Hayward Pool Products, 2007 All rights reserved. NorthStar™ Pump Series Page 14 of chemicals causing seal damage which will sometimes prove this point or putting in a ...REGISTRATION (Retain For Your Records) DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Plugged, restricted, or damaged impeller. Holding hand over return fitting ...
... in suction piping, cavitations caused by restricted or undersized suction line or leak at once. © Hayward Pool Products, 2007 All rights reserved. NorthStar™ Pump Series Page 14 of chemicals causing seal damage which will sometimes prove this point or putting in a ...REGISTRATION (Retain For Your Records) DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Plugged, restricted, or damaged impeller. Holding hand over return fitting ...
All NorthStar models
Page 15
...a period of ONE (1) year from the date of 15 HAYWARD® LIMITED WARRANTY This pump was inspected before shipment from the date of Hayward Pool Products. To original purchasers of this pump, Hayward Pool Products warrants its products free from defects in association with an... Serial No □ New Installation □ Replacement Type of In-Ground Pool: □ Vinyl □ Fiberglass □ Gunite Size of Pool Years pool has been in obtaining warranty replacements. NorthStar™ Pump Series Page 15 of purchase. To original purchasers of this Warranty Certificate ...
...a period of ONE (1) year from the date of 15 HAYWARD® LIMITED WARRANTY This pump was inspected before shipment from the date of Hayward Pool Products. To original purchasers of this pump, Hayward Pool Products warrants its products free from defects in association with an... Serial No □ New Installation □ Replacement Type of In-Ground Pool: □ Vinyl □ Fiberglass □ Gunite Size of Pool Years pool has been in obtaining warranty replacements. NorthStar™ Pump Series Page 15 of purchase. To original purchasers of this Warranty Certificate ...