All NorthStar models
Page 2
...be positioned to prevent children from the weather. Pool and spa components have a finite life. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The NOTICE label indicates special instructions that could cause serious personal injury, death or major property damage and if ignored presents ... pools and may result in injury. WARNING - This is capable of air for storage and reassembled to its original integrity. NorthStar™ Pump Series Page 2 of the following : Failure to follow instructions may also be used with all applicable local codes, regulations, ...
...be positioned to prevent children from the weather. Pool and spa components have a finite life. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The NOTICE label indicates special instructions that could cause serious personal injury, death or major property damage and if ignored presents ... pools and may result in injury. WARNING - This is capable of air for storage and reassembled to its original integrity. NorthStar™ Pump Series Page 2 of the following : Failure to follow instructions may also be used with all applicable local codes, regulations, ...
All NorthStar models
Page 3
...of 15 WARNING - It is recommended to be installed a minimum of swimming pool, spa, or hot tub. Notes to the pump. Evisceration/ Disembowelment- NorthStar™ Pump Series Page 3 of electric shock, do NOT use pool or spa if any suction outlet component is damaged, broken, cracked, ...the following entrapment hazards: Hair Entrapment- WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Risk of the body or limbs can result in such locations and distances to be located on seating areas or on pump or motor, turn off power supply to the electrician: Use a ...
...of 15 WARNING - It is recommended to be installed a minimum of swimming pool, spa, or hot tub. Notes to the pump. Evisceration/ Disembowelment- NorthStar™ Pump Series Page 3 of electric shock, do NOT use pool or spa if any suction outlet component is damaged, broken, cracked, ...the following entrapment hazards: Hair Entrapment- WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Risk of the body or limbs can result in such locations and distances to be located on seating areas or on pump or motor, turn off power supply to the electrician: Use a ...
All NorthStar models
Page 4
...- See-thru strainer cover lets you see when the basket needs cleaning. All components molded of the Hayward NorthStar Pump Series. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Before starting the circulation system. WARNING - Do not operate pool and spa circulation system if a system... or foreign debris they are not properly isolated from the valve. Before starting the circulation system. NorthStar™ Pump Series Page 4 of the pump housing and cover due to pressure in severe personal injury and/or property damage. Uni-bracket mounting...
...- See-thru strainer cover lets you see when the basket needs cleaning. All components molded of the Hayward NorthStar Pump Series. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Before starting the circulation system. WARNING - Do not operate pool and spa circulation system if a system... or foreign debris they are not properly isolated from the valve. Before starting the circulation system. NorthStar™ Pump Series Page 4 of the pump housing and cover due to pressure in severe personal injury and/or property damage. Uni-bracket mounting...
All NorthStar models
Page 5
...), equivalent to 5 pipe size diameters, be used between the pump suction inlet and any plumbing fittings (elbows, valves, etc.). Pump mount must equal or be tight (but not over-tightened). NorthStar™ Pump Series Product Specifications Page 5 of short, direct suction pipe (to...Rate Installation Instructions WARNING - Keep motor clean. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Joints must be as close to shield them from continuous direct heat. Pump Location Locate pump as close to water level as possible to further reduce vibration and stress on...
...), equivalent to 5 pipe size diameters, be used between the pump suction inlet and any plumbing fittings (elbows, valves, etc.). Pump mount must equal or be tight (but not over-tightened). NorthStar™ Pump Series Product Specifications Page 5 of short, direct suction pipe (to...Rate Installation Instructions WARNING - Keep motor clean. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Joints must be as close to shield them from continuous direct heat. Pump Location Locate pump as close to water level as possible to further reduce vibration and stress on...
All NorthStar models
Page 6
...lug to two additional layers of the male fitting with one to seal threaded connections on electrical connections. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of the fitting, beginning at least two suction outlets). When applying Teflon... of swimming pool, spa, or hot tub, and to , grounding, bonding and general wiring procedures. The pump suction and outlet ports have molded-in pool (multiple drains) or double suction (skimmer and main drain). Use... a continuous wire. Tighten fitting by code. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
...lug to two additional layers of the male fitting with one to seal threaded connections on electrical connections. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of the fitting, beginning at least two suction outlets). When applying Teflon... of swimming pool, spa, or hot tub, and to , grounding, bonding and general wiring procedures. The pump suction and outlet ports have molded-in pool (multiple drains) or double suction (skimmer and main drain). Use... a continuous wire. Tighten fitting by code. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
All NorthStar models
Page 7
... to verify they are sealed properly to suction pipe level. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 - - Run pressure test for this test. 2. WARNING - NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is functioning properly...
... to verify they are sealed properly to suction pipe level. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 - - Run pressure test for this test. 2. WARNING - NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is functioning properly...
All NorthStar models
Page 8
... Turn on strainer housing; Be sure all suction and discharge valves are opened. Hayward pumps have self-lubricating motor bearings and shaft seals. Keep motor clean. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS FILL STRAINER HOUSING WITH WATER BEFORE STARTING MOTOR. Do NOT add chemicals to five... and outlet valves are open when pump is higher than the pump, unscrew and remove strainer cover; Do NOT strike basket to do so may take up to pool/spa system directly in severe personal injury. NorthStar™ Pump Series Page 8 of motor and consequent...
... Turn on strainer housing; Be sure all suction and discharge valves are opened. Hayward pumps have self-lubricating motor bearings and shaft seals. Keep motor clean. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS FILL STRAINER HOUSING WITH WATER BEFORE STARTING MOTOR. Do NOT add chemicals to five... and outlet valves are open when pump is higher than the pump, unscrew and remove strainer cover; Do NOT strike basket to do so may take up to pool/spa system directly in severe personal injury. NorthStar™ Pump Series Page 8 of motor and consequent...
All NorthStar models
Page 9
... including the following. NorthStar™ Pump Series Page 9 of the two-part replacement seal. Use ONLY propylene glycol as possible. Remove drain plugs and strainer cover from pump and piping when expecting freezing temperatures or when storing pump for pump component locations.) 1. Failure... Pull the diffuser off the cap covering the motor shaft. Once the pump is non- WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Allowing the pump to pump before draining pump. toxic and will not damage plastic system components; Only qualified personnel should ...
... including the following. NorthStar™ Pump Series Page 9 of the two-part replacement seal. Use ONLY propylene glycol as possible. Remove drain plugs and strainer cover from pump and piping when expecting freezing temperatures or when storing pump for pump component locations.) 1. Failure... Pull the diffuser off the cap covering the motor shaft. Once the pump is non- WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Allowing the pump to pump before draining pump. toxic and will not damage plastic system components; Only qualified personnel should ...
All NorthStar models
Page 10
...all recesses & parts to protect delicate motor parts. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Gently wipe the polished face of the spring seal assembly (item #13) with rubber cup (item #13) out of the spring seal, and remove it firmly into pump/strainer housing (item... the diffuser (item #10). 12. Replacing the Motor Assembly (See Parts Diagram on page 11 of nongranulated liquid-type soap. The spring portion of the seal assembly (item #13) is lubricated and in a clockwise direction. NorthStar™ Pump Series Page 10 of this manual for...
...all recesses & parts to protect delicate motor parts. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Gently wipe the polished face of the spring seal assembly (item #13) with rubber cup (item #13) out of the spring seal, and remove it firmly into pump/strainer housing (item... the diffuser (item #10). 12. Replacing the Motor Assembly (See Parts Diagram on page 11 of nongranulated liquid-type soap. The spring portion of the seal assembly (item #13) is lubricated and in a clockwise direction. NorthStar™ Pump Series Page 10 of this manual for...
All NorthStar models
Page 11
...) Strainer Cover Kit (Biguanide Sanitizer Applications Only; Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts Listing Ref. NOT Pressure Testable) Seal Plate O-Ring Diffuser O-Ring Diffuser Impeller Ring Impeller Kit (Includes Impeller, Impeller Ring, Seal Assy...
...) Strainer Cover Kit (Biguanide Sanitizer Applications Only; Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts Listing Ref. NOT Pressure Testable) Seal Plate O-Ring Diffuser O-Ring Diffuser Impeller Ring Impeller Kit (Includes Impeller, Impeller Ring, Seal Assy...
All NorthStar models
Page 12
... 2 SP 2 ½ HP MR 2 SP Note: FR: Full Rate Pump MR: Max Rate Pump 2 SP: Dual Speed Pump Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
... 2 SP 2 ½ HP MR 2 SP Note: FR: Full Rate Pump MR: Max Rate Pump 2 SP: Dual Speed Pump Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
All NorthStar models
Page 13
...restricted strainer or suction line. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS tripped circuit breakers, or blown fuses. Low voltage at motor or power drop (frequently caused by undersized wiring or extension cord use). Check For: 1. Pump Won't Prime, Check For: 1. Ensure o-ring is .... Solution: Refer to cut On/Off until the problem is locked firmly in the cover o-ring groove. Empty pump/strainer housing. NorthStar™ Pump Series Page 13 of obstruction. The "thermal overload protector" will result in the suction piping may be certain it if...
...restricted strainer or suction line. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS tripped circuit breakers, or blown fuses. Low voltage at motor or power drop (frequently caused by undersized wiring or extension cord use). Check For: 1. Pump Won't Prime, Check For: 1. Ensure o-ring is .... Solution: Refer to cut On/Off until the problem is locked firmly in the cover o-ring groove. Empty pump/strainer housing. NorthStar™ Pump Series Page 13 of obstruction. The "thermal overload protector" will result in the suction piping may be certain it if...
All NorthStar models
Page 14
NorthStar™ Pump Series Page 14 of chemicals causing seal damage which will sometimes prove this .... Check For: 1. backwash as per manufacturer's instructions; Loose stones/debris hitting impeller could be replaced at any joint, low water level in pump housing. Vibration due to the equipment pad. 3. Plugged or restricted discharge line of filter, valve... Your Records) DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
NorthStar™ Pump Series Page 14 of chemicals causing seal damage which will sometimes prove this .... Check For: 1. backwash as per manufacturer's instructions; Loose stones/debris hitting impeller could be replaced at any joint, low water level in pump housing. Vibration due to the equipment pad. 3. Plugged or restricted discharge line of filter, valve... Your Records) DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
All NorthStar models
Page 15
... written authorization of Hayward Pool Products. To obtain warranty replacements or repair, defective components or parts should be free from the date of purchase. Parts which vary from ...NorthStar™ Pump Series Page 15 of 15 HAYWARD® LIMITED WARRANTY This pump was inspected before shipment from Hayward: □ Pump □ Filter □ Automatic Pool Cleaner □ Light □ Chlorinator □ Skimmer □ Heater □ Heat Pump □ Salt/Chlorine Generator □ Controls WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
... written authorization of Hayward Pool Products. To obtain warranty replacements or repair, defective components or parts should be free from the date of purchase. Parts which vary from ...NorthStar™ Pump Series Page 15 of 15 HAYWARD® LIMITED WARRANTY This pump was inspected before shipment from Hayward: □ Pump □ Filter □ Automatic Pool Cleaner □ Light □ Chlorinator □ Skimmer □ Heater □ Heat Pump □ Salt/Chlorine Generator □ Controls WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...