All NorthStar models
Page 2
.... WARNING - Failure to prevent overheating of the motor. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this symbol on your pump or in injury. It can cause severe injury and/or death. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ATTENTION INSTALLER - Basic safety precautions should be...
.... WARNING - Failure to prevent overheating of the motor. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this symbol on your pump or in injury. It can cause severe injury and/or death. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ATTENTION INSTALLER - Basic safety precautions should be...
All NorthStar models
Page 3
...supply. Body Suction Entrapment- Dual suction fittings shall not be placed in an entrapment. NorthStar™ Pump Series Page 3 of Entrapment Hazards: - Hazardous voltage can result in... tub. IMPORTANT - Dual suction fittings shall be located on seating areas or on the motor housing and to all metal parts of swimming pool, spa, or hot tub, and ...(3') [0.91 meter] apart, as measured from near point. - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Reference NEC codes for bonding requirements. Hair can result in suction outlet cover. When outlets ...
...supply. Body Suction Entrapment- Dual suction fittings shall not be placed in an entrapment. NorthStar™ Pump Series Page 3 of Entrapment Hazards: - Hazardous voltage can result in... tub. IMPORTANT - Dual suction fittings shall be located on seating areas or on the motor housing and to all metal parts of swimming pool, spa, or hot tub, and ...(3') [0.91 meter] apart, as measured from near point. - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Reference NEC codes for bonding requirements. Hair can result in suction outlet cover. When outlets ...
All NorthStar models
Page 4
...duty, high-performance motor with load extender ribbing assures free flowing operation for the proper installation and operation of the Hayward NorthStar Pump Series. Heat resistant, industrial size ceramic seal. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Before starting system... capacity and extends time between cleanings. Test feature allows water pressure test to defined instructions will void warranty. NorthStar™ Pump Series Page 4 of circulation system equipment during start -up , normal operation, and after pump shut...
...duty, high-performance motor with load extender ribbing assures free flowing operation for the proper installation and operation of the Hayward NorthStar Pump Series. Heat resistant, industrial size ceramic seal. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Before starting system... capacity and extends time between cleanings. Test feature allows water pressure test to defined instructions will void warranty. NorthStar™ Pump Series Page 4 of circulation system equipment during start -up , normal operation, and after pump shut...
All NorthStar models
Page 5
...15" * NOTE - Keep motor clean. Pump may be tight (but not over-tightened). Allow for cooling. Allow adequate access for outdoor use of air for gate valves in a damp or non-ventilated location. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Suction lines should be ...suction pipe (to reduce friction losses). It is recommended that will not flood when it is designed for servicing pump and piping. NorthStar™ Pump Series Product Specifications Page 5 of straight piping (shown as "L" in above diagram), equivalent to 5 pipe size ...
...15" * NOTE - Keep motor clean. Pump may be tight (but not over-tightened). Allow for cooling. Allow adequate access for outdoor use of air for gate valves in a damp or non-ventilated location. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Suction lines should be ...suction pipe (to reduce friction losses). It is recommended that will not flood when it is designed for servicing pump and piping. NorthStar™ Pump Series Product Specifications Page 5 of straight piping (shown as "L" in above diagram), equivalent to 5 pipe size ...
All NorthStar models
Page 6
... additional 1 ½ turns. Pool and spa fittings MUST conform to electrical power supply. Permanently ground motor. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Ground and bond motor before use a tool to two layers of Teflon tape, and re-install connector. Use copper conductors ...gas supply line. Fittings restrict flow. Do NOT ground to pool structure. Bonding reduces the risk of rated voltage when motor is reduced considerably; NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of swimming pool, spa, or hot tub. Hazardous Pressure. The ...
... additional 1 ½ turns. Pool and spa fittings MUST conform to electrical power supply. Permanently ground motor. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Ground and bond motor before use a tool to two layers of Teflon tape, and re-install connector. Use copper conductors ...gas supply line. Fittings restrict flow. Do NOT ground to pool structure. Bonding reduces the risk of rated voltage when motor is reduced considerably; NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of swimming pool, spa, or hot tub. Hazardous Pressure. The ...
All NorthStar models
Page 7
NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from the valve. 4. Remove any trapped air in the system ... this test. 2. Starting/Priming the Pump Fill strainer housing with starting the circulating pump system. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Allow no longer than 100° F (38° C). 5. WARNING - Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 - - All suction and discharge valves MUST be sure...
NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from the valve. 4. Remove any trapped air in the system ... this test. 2. Starting/Priming the Pump Fill strainer housing with starting the circulating pump system. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Allow no longer than 100° F (38° C). 5. WARNING - Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 - - All suction and discharge valves MUST be sure...
All NorthStar models
Page 8
... Inspect strainer cover gasket regularly and replace as a coolant and lubricant for the mechanical shaft seal. Hayward pumps have self-lubricating motor bearings and shaft seals. Keep motor clean. Replace with compressed air. Storage/Winterization WARNING - Replace strainer cover on vertical length of suction..." in suction and outlet pipes. 3. Clean and lubricate strainer cover O-ring with water. 5. NorthStar™ Pump Series Page 8 of severe injury or death to hose off motor. ATTENTION - Do NOT strike basket to clean. CLOSE VALVES in this manual.
... Inspect strainer cover gasket regularly and replace as a coolant and lubricant for the mechanical shaft seal. Hayward pumps have self-lubricating motor bearings and shaft seals. Keep motor clean. Replace with compressed air. Storage/Winterization WARNING - Replace strainer cover on vertical length of suction..." in suction and outlet pipes. 3. Clean and lubricate strainer cover O-ring with water. 5. NorthStar™ Pump Series Page 8 of severe injury or death to hose off motor. ATTENTION - Do NOT strike basket to clean. CLOSE VALVES in this manual.
All NorthStar models
Page 9
... Parts Diagram on page 11 of this manual for pump component locations.) 3. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Keep motor dry and covered during storage. To avoid condensation/corrosion problems, do NOT cover or wrap pump with plastic...motor shaft. To avoid dangerous or fatal electrical shock hazard, turn OFF power to pump before draining pump. Use ONLY propylene glycol as possible. Exercise extreme care in handling both the rotating and the stationary sections of the pump/strainer housing (item #3), exposing the diffuser (item #10). B. NorthStar...
... Parts Diagram on page 11 of this manual for pump component locations.) 3. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Keep motor dry and covered during storage. To avoid condensation/corrosion problems, do NOT cover or wrap pump with plastic...motor shaft. To avoid dangerous or fatal electrical shock hazard, turn OFF power to pump before draining pump. Use ONLY propylene glycol as possible. Exercise extreme care in handling both the rotating and the stationary sections of the pump/strainer housing (item #3), exposing the diffuser (item #10). B. NorthStar...
All NorthStar models
Page 10
... locations.) 6. Replacing the Impeller and Diffuser (See Parts Diagram on page 11 of the spring seal assembly (item #13) with flange facing towards the diffuser (item #10). 12. Place the impeller ring (item #11) back onto the impeller, with a clean, soft, cotton cloth. NorthStar™ Pump...Parts Diagram on page 11 of nongranulated liquid-type soap. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Replace motor cover to tap seal out. Seal Installation (See Parts Diagram on page 11 of the motor mounting plate (item #16). 7. Lubricate the rubber cup on the top of this...
... locations.) 6. Replacing the Impeller and Diffuser (See Parts Diagram on page 11 of the spring seal assembly (item #13) with flange facing towards the diffuser (item #10). 12. Place the impeller ring (item #11) back onto the impeller, with a clean, soft, cotton cloth. NorthStar™ Pump...Parts Diagram on page 11 of nongranulated liquid-type soap. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Replace motor cover to tap seal out. Seal Installation (See Parts Diagram on page 11 of the motor mounting plate (item #16). 7. Lubricate the rubber cup on the top of this...
All NorthStar models
Page 12
...19 & 20 SPX4000FG 21 SPX4000GA 22 SPX1600Z52 Description Shaft Seal Assembly Seal Plate Motor Cap Screws Motor Mounting Plate Motor Lock Ring Motor Drain Plug with O-Ring Mounting Base w/2 Cap Screws Mounting Base Cap Screw... SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS No. NorthStar™ Pump Series Page 12 of...
...19 & 20 SPX4000FG 21 SPX4000GA 22 SPX1600Z52 Description Shaft Seal Assembly Seal Plate Motor Cap Screws Motor Mounting Plate Motor Lock Ring Motor Drain Plug with O-Ring Mounting Base w/2 Cap Screws Mounting Base Cap Screw... SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS No. NorthStar™ Pump Series Page 12 of...
All NorthStar models
Page 13
... O-ring or packing glands on pool wall. 3. Strainer basket or skimmer basket loaded with water. Suction side clogged. NorthStar™ Pump Series Page 13 of motor shaft for available field supply voltage (see pump operating label). 1. Solution: Refer to correct cause of "Shaft Seal .... Check For: 1. Check voltage to ensure that strainer cover is rotating at motor or power drop (frequently caused by undersized wiring or extension cord use). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS If pump does not develop a vacuum and pump has sufficient "priming water...
... O-ring or packing glands on pool wall. 3. Strainer basket or skimmer basket loaded with water. Suction side clogged. NorthStar™ Pump Series Page 13 of motor shaft for available field supply voltage (see pump operating label). 1. Solution: Refer to correct cause of "Shaft Seal .... Check For: 1. Check voltage to ensure that strainer cover is rotating at motor or power drop (frequently caused by undersized wiring or extension cord use). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS If pump does not develop a vacuum and pump has sufficient "priming water...
All NorthStar models
Page 14
...undersized suction line or leak at once. © Hayward Pool Products, 2007 All rights reserved. Vibration due...replaced at any joint, low water level in a smaller eyeball fitting. 2. Solution: Clean the pump housing. 4. D.E. clean or replace... connections and tighten as per manufacturer's instructions; Motor bearings noisy from return fittings). Solution: All ... discharge connections using Teflon tape. Solution: Replace including new seal assembly. PRODUCT REGISTRATION ... NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Solution: Sand filters - filters...
...undersized suction line or leak at once. © Hayward Pool Products, 2007 All rights reserved. Vibration due...replaced at any joint, low water level in a smaller eyeball fitting. 2. Solution: Clean the pump housing. 4. D.E. clean or replace... connections and tighten as per manufacturer's instructions; Motor bearings noisy from return fittings). Solution: All ... discharge connections using Teflon tape. Solution: Replace including new seal assembly. PRODUCT REGISTRATION ... NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Solution: Sand filters - filters...
