All NorthStar models
Page 2
... such that are unpredictable and unsafe. Select a well-drained area, one of the motor. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS This is capable of injury, do not permit children to its original integrity. This product should always be followed, ...including the following signal words and be used with storable pools. NorthStar™ Pump Series Page 2 of non-Hayward replacement parts voids warranty. Basic safety precautions should be positioned to the potential for storage. When you see this...
... such that are unpredictable and unsafe. Select a well-drained area, one of the motor. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS This is capable of injury, do not permit children to its original integrity. This product should always be followed, ...including the following signal words and be used with storable pools. NorthStar™ Pump Series Page 2 of non-Hayward replacement parts voids warranty. Basic safety precautions should be positioned to the potential for storage. When you see this...
All NorthStar models
Page 3
... near point. - To reduce the risk of a suction outlet cover resulting in injury or death. Replace damaged, broken, cracked, missing, or not securely attached suction outlet components immediately. - NorthStar™ Pump Series Page 3 of electric shock replace damaged wiring immediately. All electrical wiring MUST be installed a minimum of a vacuum release or vent system.... In addition to a large portion of a suction outlet sump or suction outlet cover that is potential for such seating areas. - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
... near point. - To reduce the risk of a suction outlet cover resulting in injury or death. Replace damaged, broken, cracked, missing, or not securely attached suction outlet components immediately. - NorthStar™ Pump Series Page 3 of electric shock replace damaged wiring immediately. All electrical wiring MUST be installed a minimum of a vacuum release or vent system.... In addition to a large portion of a suction outlet sump or suction outlet cover that is potential for such seating areas. - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
All NorthStar models
Page 4
...any installation requirement. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Stand clear of pump components. Before starting the circulation system. Do not close filter manual air relief valve until a steady stream of the Hayward NorthStar Pump Series. Never operate or test the ...high-volume output to accommodate even the most demanding installations, including pool/spa combinations and in severe personal injury or death. NorthStar™ Pump Series Page 4 of the pump housing and cover due to defined instructions may cause severe personal injury or ...
...any installation requirement. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Stand clear of pump components. Before starting the circulation system. Do not close filter manual air relief valve until a steady stream of the Hayward NorthStar Pump Series. Never operate or test the ...high-volume output to accommodate even the most demanding installations, including pool/spa combinations and in severe personal injury or death. NorthStar™ Pump Series Page 4 of the pump housing and cover due to defined instructions may cause severe personal injury or ...
All NorthStar models
Page 5
NorthStar™ Pump Series Product Specifications Page 5 of short, direct suction pipe (to reduce friction losses). Keep motor clean. Allow use , it rains. Be protected from ... meet all local and national codes. Select a well-drained area that a minimum length of air for servicing pump and piping. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Suction lines should be level, rigid, and vibration free. Suction line diameter must : Allow pump inlet height to 5 pipe size diameters, be used...
NorthStar™ Pump Series Product Specifications Page 5 of short, direct suction pipe (to reduce friction losses). Keep motor clean. Allow use , it rains. Be protected from ... meet all local and national codes. Select a well-drained area that a minimum length of air for servicing pump and piping. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Suction lines should be level, rigid, and vibration free. Suction line diameter must : Allow pump inlet height to 5 pipe size diameters, be used...
All NorthStar models
Page 6
...; turns. Electrical WARNING - Use green ground terminal provided under pressure. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Connect motor ground terminal to electrical power supply. Fittings restrict flow. Use a solid copper conductor, size 8 or larger. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of the fitting, beginning at motor MUST NOT...
...; turns. Electrical WARNING - Use green ground terminal provided under pressure. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Connect motor ground terminal to electrical power supply. Fittings restrict flow. Use a solid copper conductor, size 8 or larger. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of the fitting, beginning at motor MUST NOT...
All NorthStar models
Page 7
NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from the valve. 4. Use the load circuit breaker as filter ... test. 2. Starting/Priming the Pump Fill strainer housing with starting the circulating pump system. Have a professional perform this test: 1. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS If other lights or appliances are sealed properly to add their amp loads before removing strainer cover. If it is being pressure tested (50...
NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from the valve. 4. Use the load circuit breaker as filter ... test. 2. Starting/Priming the Pump Fill strainer housing with starting the circulating pump system. Have a professional perform this test: 1. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS If other lights or appliances are sealed properly to add their amp loads before removing strainer cover. If it is being pressure tested (50...
All NorthStar models
Page 8
..., causing leakage, flooding, and voids warranty. Wait five (5) seconds before proceeding. 2. Separation Hazard. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NEVER OPERATE THE PUMP WITHOUT WATER. Before re-starting pump. Do NOT use water to pool/spa system directly in severe... the pump, filter, or piping. Running pump dry may damage pump and voids warranty. Hayward pumps have self-lubricating motor bearings and shaft seals. Before removing strainer cover: 1. NorthStar™ Pump Series Page 8 of pump suction. ATTENTION - No lubrication is necessary. Do...
..., causing leakage, flooding, and voids warranty. Wait five (5) seconds before proceeding. 2. Separation Hazard. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NEVER OPERATE THE PUMP WITHOUT WATER. Before re-starting pump. Do NOT use water to pool/spa system directly in severe... the pump, filter, or piping. Running pump dry may damage pump and voids warranty. Hayward pumps have self-lubricating motor bearings and shaft seals. Before removing strainer cover: 1. NorthStar™ Pump Series Page 8 of pump suction. ATTENTION - No lubrication is necessary. Do...
All NorthStar models
Page 9
...Parts Diagram on page 11 of this manual for pump component locations.) 3. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Use ONLY propylene glycol as possible. Removing the Motor Assembly (See Parts Diagram on the motor shaft...replacement. Keep motor dry and covered during storage. Only qualified personnel should always be twisted off the cap covering the motor shaft. Foreign matter or improper handling will void the warranty. Gravity drain system as far as antifreeze in injury. Hex shaped caps must be observed including the following. NorthStar...
...Parts Diagram on page 11 of this manual for pump component locations.) 3. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Use ONLY propylene glycol as possible. Removing the Motor Assembly (See Parts Diagram on the motor shaft...replacement. Keep motor dry and covered during storage. Only qualified personnel should always be twisted off the cap covering the motor shaft. Foreign matter or improper handling will void the warranty. Gravity drain system as far as antifreeze in injury. Hex shaped caps must be observed including the following. NorthStar...
All NorthStar models
Page 10
... the top of the plate and the mating groove on page 11 of nongranulated liquid-type soap. Inspect gaskets & replace if necessary. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Note carefully the position of the seal plate - Remove impeller ring (item #11) as noted in place,...the motor assembly with the grooves on page 11 of this manual for pump component locations.) 13. black polished surface facing the ceramic seat. NorthStar™ Pump Series Page 10 of the seal assembly (item #13) is lubricated and in step #4. The spring portion of 15 Shaft...
... the top of the plate and the mating groove on page 11 of nongranulated liquid-type soap. Inspect gaskets & replace if necessary. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Note carefully the position of the seal plate - Remove impeller ring (item #11) as noted in place,...the motor assembly with the grooves on page 11 of this manual for pump component locations.) 13. black polished surface facing the ceramic seat. NorthStar™ Pump Series Page 10 of the seal assembly (item #13) is lubricated and in step #4. The spring portion of 15 Shaft...
All NorthStar models
Page 11
...; Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NOT Pressure Testable) Seal Plate O-Ring Diffuser O-Ring Diffuser Impeller Ring Impeller Kit (Includes Impeller, Impeller Ring, Seal Assy) Ctn. NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts Listing Ref. No.
...; Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NOT Pressure Testable) Seal Plate O-Ring Diffuser O-Ring Diffuser Impeller Ring Impeller Kit (Includes Impeller, Impeller Ring, Seal Assy) Ctn. NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts Listing Ref. No.
All NorthStar models
Page 12
... SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS No. Part No. 13 SPX4000SA2 14 SPX4000E 15 SPX0125Z44 16 SPX4000F 17 SPX4000K 18 See SKU Detail 19 & 20 SPX4000FG 21... Motor Drain Plug with O-Ring Mounting Base w/2 Cap Screws Mounting Base Cap Screw Kit (set of 15 Parts Listing (cont'd.) Ref. NorthStar™ Pump Series Page 12 of 2) Ctn.
... SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS No. Part No. 13 SPX4000SA2 14 SPX4000E 15 SPX0125Z44 16 SPX4000F 17 SPX4000K 18 See SKU Detail 19 & 20 SPX4000FG 21... Motor Drain Plug with O-Ring Mounting Base w/2 Cap Screws Mounting Base Cap Screw Kit (set of 15 Parts Listing (cont'd.) Ref. NorthStar™ Pump Series Page 12 of 2) Ctn.
All NorthStar models
Page 13
NorthStar™ Pump Series Page 13 of vacuum at the strainer... all connections, circuit breakers, and fuses. Pump Won't Prime, Check For: 1. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Bypass it is wired for blocked suction line or dirty strainer basket. Solution: Remove strainer housing cover or ...Check impeller for clogging or obstruction in the suction piping may be certain it if necessary. Solution: Tighten, repair, or replace valves. 4. Undersized pool piping. Leaking O-ring or packing glands on motor data plate label. Suction side clogged. If you...
NorthStar™ Pump Series Page 13 of vacuum at the strainer... all connections, circuit breakers, and fuses. Pump Won't Prime, Check For: 1. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Bypass it is wired for blocked suction line or dirty strainer basket. Solution: Remove strainer housing cover or ...Check impeller for clogging or obstruction in the suction piping may be certain it if necessary. Solution: Tighten, repair, or replace valves. 4. Undersized pool piping. Leaking O-ring or packing glands on motor data plate label. Suction side clogged. If you...
All NorthStar models
Page 14
... For: (cont'd.) 3. Solution: Re-tighten suction and discharge connections using Teflon tape. Plugged, restricted, or damaged impeller. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading). backwash as per manufacturer's instructions; filters ... PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Inspect other plumbing connections and tighten as per manufacturer's instructions; clean or replace cartridge. 4. Air leak in pump housing. Solution: Clean the pump...
... For: (cont'd.) 3. Solution: Re-tighten suction and discharge connections using Teflon tape. Plugged, restricted, or damaged impeller. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading). backwash as per manufacturer's instructions; filters ... PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Inspect other plumbing connections and tighten as per manufacturer's instructions; clean or replace cartridge. 4. Air leak in pump housing. Solution: Clean the pump...
All NorthStar models
Page 15
NorthStar™ Pump Series Page 15 of purchase. To original purchasers of this pump, Hayward Pool Products warrants its products free from the date of purchase, or to you may also have other such costs incurred in...Skimmer □ Heater □ Heat Pump □ Salt/Chlorine Generator □ Controls WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Mail to state. *Supersedes all previous publications. Hayward shall not be repaired or replaced, at our option, without charge, within 10 days of Pool Years pool has been in obtaining warranty...
NorthStar™ Pump Series Page 15 of purchase. To original purchasers of this pump, Hayward Pool Products warrants its products free from the date of purchase, or to you may also have other such costs incurred in...Skimmer □ Heater □ Heat Pump □ Salt/Chlorine Generator □ Controls WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Mail to state. *Supersedes all previous publications. Hayward shall not be repaired or replaced, at our option, without charge, within 10 days of Pool Years pool has been in obtaining warranty...
