Quick Reference Guide
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Phaser™ 5400 Laser Printer Service Quick Reference Guide Warning The following servicing instructions are qualified to do so. This printing: August 2002 Rev. 1 721P58301 To avoid personal injury, do not perform any servicing other than that contained in operating instructions unless you are for use by qualified service personnel only.
Phaser™ 5400 Laser Printer Service Quick Reference Guide Warning The following servicing instructions are qualified to do so. This printing: August 2002 Rev. 1 721P58301 To avoid personal injury, do not perform any servicing other than that contained in operating instructions unless you are for use by qualified service personnel only.
Quick Reference Guide
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... not apply more than 250 VAC RMS between the supply conductors or between either supply conductor and ground. Phaser 5400 Laser Printer Service Guide iii Refer to a qualified service technician for changes to , or destruction of possible danger that might be apparent. A Note may...ground connection, usage of all symbols and terms when they are used , and always read Note, Caution and Warning messages. For 220 VAC printers, do not apply more than 130 VAC RMS between the supply conductors or between either supply conductor and ground. Users Safety Summary Terms in...
... not apply more than 250 VAC RMS between the supply conductors or between either supply conductor and ground. Phaser 5400 Laser Printer Service Guide iii Refer to a qualified service technician for changes to , or destruction of possible danger that might be apparent. A Note may...ground connection, usage of all symbols and terms when they are used , and always read Note, Caution and Warning messages. For 220 VAC printers, do not apply more than 130 VAC RMS between the supply conductors or between either supply conductor and ground. Users Safety Summary Terms in...
Quick Reference Guide
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S5400-01 Mechanical Components: Manually rotate drive assemblies to the laser beam may cause eye injury or blindness. I Before starting any printer motor is running. iv Phaser 5400 Laser Printer Service Guide Do not try to do so by a service procedure. The laser beam in this machine is a concentrated narrow beam of infrared light. I Do not disassemble...
S5400-01 Mechanical Components: Manually rotate drive assemblies to the laser beam may cause eye injury or blindness. I Before starting any printer motor is running. iv Phaser 5400 Laser Printer Service Guide Do not try to do so by a service procedure. The laser beam in this machine is a concentrated narrow beam of infrared light. I Do not disassemble...
Quick Reference Guide
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...is frayed or otherwise damaged, I If any excess moisture, I Whenever you have completed a printer service call , use extreme caution when working on potentially dangerous components. Phaser 5400 Laser Printer Service Guide v Most importantly, read and obey all warning labels are in case of an ...emergency. Fuser Components Warning: This printer uses heat and pressure to fuse the toner image to...
...is frayed or otherwise damaged, I If any excess moisture, I Whenever you have completed a printer service call , use extreme caution when working on potentially dangerous components. Phaser 5400 Laser Printer Service Guide v Most importantly, read and obey all warning labels are in case of an ...emergency. Fuser Components Warning: This printer uses heat and pressure to fuse the toner image to...
Quick Reference Guide
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...replacing components. This means that does not emit hazardous laser radiation; When servicing the machine or laser module, follow the procedures specified in the power cord is essential for safe operation. vi Phaser 5400 Laser Printer Service Guide A protective ground connection by the U.S. Department... service must also be followed exactly as written without change. CLASS 1 LASER PRODUCT The Phaser 5400 Laser Printer is present. This product is totally enclosed during all modes of the laser scanner unit produces a beam that will be reproduced in this is possible...
...replacing components. This means that does not emit hazardous laser radiation; When servicing the machine or laser module, follow the procedures specified in the power cord is essential for safe operation. vi Phaser 5400 Laser Printer Service Guide A protective ground connection by the U.S. Department... service must also be followed exactly as written without change. CLASS 1 LASER PRODUCT The Phaser 5400 Laser Printer is present. This product is totally enclosed during all modes of the laser scanner unit produces a beam that will be reproduced in this is possible...
Quick Reference Guide
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The following standard: Laser class 3B, maximum 5 mW, wavelength 780 nm. LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT Phaser 5400 Laser Printer Service Guide vii The Laser contained in the Phaser 5400 Laser Printer meets the following LASER symbol will be displayed at the start of any procedure where possible exposure to the laser beam exists.
The following standard: Laser class 3B, maximum 5 mW, wavelength 780 nm. LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT Phaser 5400 Laser Printer Service Guide vii The Laser contained in the Phaser 5400 Laser Printer meets the following LASER symbol will be displayed at the start of any procedure where possible exposure to the laser beam exists.
Quick Reference Guide
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... action: I Connect the equipment to minimize the interference by taking one or more information on the same circuit as stated in a commercial installation. viii Phaser 5400 Laser Printer Service Guide If this equipment may radiate radio frequency energy. I Increase the separation between the equipment and the radio/television receiver. If the equipment is...
... action: I Connect the equipment to minimize the interference by taking one or more information on the same circuit as stated in a commercial installation. viii Phaser 5400 Laser Printer Service Guide If this equipment may radiate radio frequency energy. I Increase the separation between the equipment and the radio/television receiver. If the equipment is...
Quick Reference Guide
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... 17 RAM and Printer Capabilities 17 Basic Specifications 18 Electrical Specifications 18 Mechanical Specifications 19 Environmental Specifications 20 Life Expectancies 21 Conforming Regulations and Standards 21 Printing Speed 22 Printing Media Feeding Means 23 Printing Media 24 Printing Accuracy 25 Components to Be Replaced Periodically 26 Options 26 Phaser 5400 Laser Printer Service Guide...
... 17 RAM and Printer Capabilities 17 Basic Specifications 18 Electrical Specifications 18 Mechanical Specifications 19 Environmental Specifications 20 Life Expectancies 21 Conforming Regulations and Standards 21 Printing Speed 22 Printing Media Feeding Means 23 Printing Media 24 Printing Accuracy 25 Components to Be Replaced Periodically 26 Options 26 Phaser 5400 Laser Printer Service Guide...
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... 31 How to Follow a Repair Analysis Procedure 32 General Notes on Using Repair Analysis Procedures 33 Error Codes with Repair Analysis Procedure 35 Troubleshooting 107 Printer Performance Problems Repair Analysis Procedure (RAP) Table 107 Image-Quality Problems Repair Analysis Procedure (RAP) Table ......109 Electrical Interference Repair Analysis Procedure (RAP) Table ..........109... Font List 228 PCL Demo 228 Print Engine Controller Board Test Print 229 Analyzing Test Prints 230 Registration 231 NVRAM Configuration (NVM Config 233 xii Phaser 5400 Laser Printer Service Guide
... 31 How to Follow a Repair Analysis Procedure 32 General Notes on Using Repair Analysis Procedures 33 Error Codes with Repair Analysis Procedure 35 Troubleshooting 107 Printer Performance Problems Repair Analysis Procedure (RAP) Table 107 Image-Quality Problems Repair Analysis Procedure (RAP) Table ......109 Electrical Interference Repair Analysis Procedure (RAP) Table ..........109... Font List 228 PCL Demo 228 Print Engine Controller Board Test Print 229 Analyzing Test Prints 230 Registration 231 NVRAM Configuration (NVM Config 233 xii Phaser 5400 Laser Printer Service Guide
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... Holder Assembly 272 RRP 3.1 Retard Chute Assembly 273 RRP 3.2 Rear Chute Assembly 274 RRP 3.3 Lower Turn Roller Assembly 275 RRP 3.4 Tray 1 Low Paper Sensor 276 Phaser 5400 Laser Printer Service Guide xiii
... Holder Assembly 272 RRP 3.1 Retard Chute Assembly 273 RRP 3.2 Rear Chute Assembly 274 RRP 3.3 Lower Turn Roller Assembly 275 RRP 3.4 Tray 1 Low Paper Sensor 276 Phaser 5400 Laser Printer Service Guide xiii
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... Assembly 288 RRP 5.2 Stack Full Sensor 289 RRP 5.3 Exit Roller Assembly 291 RRP 5.4 Stack Full Sensor Actuator 294 RRP 6.1 Main Drive Gear Assembly 295 RRP 7.1 Laser Assembly 297 RRP 7.2 Right Print Cartridge Guide Assembly 299 RRP 7.3 Toner Sensor Assembly 301 RRP 7.4 Top Cover Interlock Switch 302 RRP 7.5 Left Print Cartridge Guide... Sensor 327 RRP 11.1 500-Sheet Feeder Removal 328 RRP 11.2 Front Cover 329 RRP 11.3 Left Cover 330 RRP 11.4 Right Cover 331 xiv Phaser 5400 Laser Printer Service Guide
... Assembly 288 RRP 5.2 Stack Full Sensor 289 RRP 5.3 Exit Roller Assembly 291 RRP 5.4 Stack Full Sensor Actuator 294 RRP 6.1 Main Drive Gear Assembly 295 RRP 7.1 Laser Assembly 297 RRP 7.2 Right Print Cartridge Guide Assembly 299 RRP 7.3 Toner Sensor Assembly 301 RRP 7.4 Top Cover Interlock Switch 302 RRP 7.5 Left Print Cartridge Guide... Sensor 327 RRP 11.1 500-Sheet Feeder Removal 328 RRP 11.2 Front Cover 329 RRP 11.3 Left Cover 330 RRP 11.4 Right Cover 331 xiv Phaser 5400 Laser Printer Service Guide
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... 12.23 Brake Assembly 375 RRP 12.24 Left Tray Wires 376 RRP 12.25 Right Tray Wires 377 RRP 12.26 Retard Assembly 378 Phaser 5400 Laser Printer Service Guide xv
... 12.23 Brake Assembly 375 RRP 12.24 Left Tray Wires 376 RRP 12.25 Right Tray Wires 377 RRP 12.26 Retard Assembly 378 Phaser 5400 Laser Printer Service Guide xv
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... 12.2 2000-Sheet Feeder (2 of 4 420 PL 12.3 2000-Sheet Feeder (3 of 4 422 PL 12.4 2000-Sheet Feeder (4 of 4 424 PL 13.1 Duplex Assembly 426 Xerox Supplies and Accessories 428 Plug/Jack Connector Locations 433 Contents 433 Plug/Jack (P/J) Locations for the Engine 434 Plug/Jack Location Map 1 - Engine 439 Plug... Plug/Jack Location - 1000-Sheet (High Capacity) Stacker 444 Plug/Jack Location - 2000-Sheet Feeder 446 Plug/Jack Location Map 7 - 2000-Sheet Feeder 447 xvi Phaser 5400 Laser Printer Service Guide Engine 438 Plug/Jack Location Map 3 -
... 12.2 2000-Sheet Feeder (2 of 4 420 PL 12.3 2000-Sheet Feeder (3 of 4 422 PL 12.4 2000-Sheet Feeder (4 of 4 424 PL 13.1 Duplex Assembly 426 Xerox Supplies and Accessories 428 Plug/Jack Connector Locations 433 Contents 433 Plug/Jack (P/J) Locations for the Engine 434 Plug/Jack Location Map 1 - Engine 439 Plug... Plug/Jack Location - 1000-Sheet (High Capacity) Stacker 444 Plug/Jack Location - 2000-Sheet Feeder 446 Plug/Jack Location Map 7 - 2000-Sheet Feeder 447 xvi Phaser 5400 Laser Printer Service Guide Engine 438 Plug/Jack Location Map 3 -
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Wiring Diagrams 449 Wiring Diagram Notations 449 Organization 450 Master Connection and Wiring Diagram 451 Base Engine Wiring Diagrams 454 500-Sheet Feeder 465 Duplex Assembly 467 1000-Sheet (High Capacity Stacker 468 2000-Sheet Feeder 469 Phaser 5400 Laser Printer Service Guide xvii
Wiring Diagrams 449 Wiring Diagram Notations 449 Organization 450 Master Connection and Wiring Diagram 451 Base Engine Wiring Diagrams 454 500-Sheet Feeder 465 Duplex Assembly 467 1000-Sheet (High Capacity Stacker 468 2000-Sheet Feeder 469 Phaser 5400 Laser Printer Service Guide xvii
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... Figure 31 Damaged Print 210 Figure 32 Registration 212 Figure 33 Skips / Smears 214 Figure 34 Unfused Image 215 Figure 35 Registration Test Pattern 232 Phaser 5400 Laser Printer Service Guide xix Main Drive 13 Figure 13 FRU Assemblies, Sensors and Interlock Locations 6 - Detack Saw, Registration & Bias Transfer Rollers and Paper Transport Assembly...
... Figure 31 Damaged Print 210 Figure 32 Registration 212 Figure 33 Skips / Smears 214 Figure 34 Unfused Image 215 Figure 35 Registration Test Pattern 232 Phaser 5400 Laser Printer Service Guide xix Main Drive 13 Figure 13 FRU Assemblies, Sensors and Interlock Locations 6 - Detack Saw, Registration & Bias Transfer Rollers and Paper Transport Assembly...
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... 287 Figure 75 Fuser Assembly 288 Figure 76 Lower Exit Chute 289 Figure 77 Upper Exit Chute 290 Figure 78 Stack Full Sensor 290 xx Phaser 5400 Laser Printer Service Guide
... 287 Figure 75 Fuser Assembly 288 Figure 76 Lower Exit Chute 289 Figure 77 Upper Exit Chute 290 Figure 78 Stack Full Sensor 290 xx Phaser 5400 Laser Printer Service Guide
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... Roller Assembly 293 Figure 83 Stack Full Sensor Actuator 294 Figure 84 Shield Cover 295 Figure 85 Gear Drive Assembly 296 Figure 86 Laser Cover 297 Figure 87 Laser Assembly 298 Figure 88 Right Print Cartridge Guide 299 Figure 89 Toner Sensor Assembly 301 Figure 90 Top Cover Interlock Switch 302 Figure... 117 HCS Paper Sensor 327 Figure 118 Feeder Removal 328 Figure 119 Front Cover 329 Figure 120 Left Cover 330 Figure 121 Right Cover 331 Phaser 5400 Laser Printer Service Guide xxi
... Roller Assembly 293 Figure 83 Stack Full Sensor Actuator 294 Figure 84 Shield Cover 295 Figure 85 Gear Drive Assembly 296 Figure 86 Laser Cover 297 Figure 87 Laser Assembly 298 Figure 88 Right Print Cartridge Guide 299 Figure 89 Toner Sensor Assembly 301 Figure 90 Top Cover Interlock Switch 302 Figure... 117 HCS Paper Sensor 327 Figure 118 Feeder Removal 328 Figure 119 Front Cover 329 Figure 120 Left Cover 330 Figure 121 Right Cover 331 Phaser 5400 Laser Printer Service Guide xxi
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... No Paper Sensor 349 Figure 140 No Paper Sensor Actuator 350 Figure 141 Sensor Cover 351 Figure 142 Preregistration Sensor 351 Figure 143 Removing the Printer 352 Figure 144 Left Side Cover 354 Figure 145 Upper Rear Cover 355 Figure 146 Lower Rear Cover 356 Figure 147 Right Side Cover 357... No Paper Sensor Actuator 371 Figure 162 Tray Assembly Wire Covers 372 Figure 163 Shaft Cover Assembly 373 Figure 164 Drive Shaft Assembly 374 xxii Phaser 5400 Laser Printer Service Guide
... No Paper Sensor 349 Figure 140 No Paper Sensor Actuator 350 Figure 141 Sensor Cover 351 Figure 142 Preregistration Sensor 351 Figure 143 Removing the Printer 352 Figure 144 Left Side Cover 354 Figure 145 Upper Rear Cover 355 Figure 146 Lower Rear Cover 356 Figure 147 Right Side Cover 357... No Paper Sensor Actuator 371 Figure 162 Tray Assembly Wire Covers 372 Figure 163 Shaft Cover Assembly 373 Figure 164 Drive Shaft Assembly 374 xxii Phaser 5400 Laser Printer Service Guide
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... Controller PWB LVPS Interlock Switch and Fans 454 Figure 203 Print Engine Controller PWB Fuser Assembly, Fuser PWB 455 Figure 204 Print Engine Controller PWB-Laser and CRUM PWB 456 Figure 205 Print Engine Controller PWB, HVPS and Print Cartridge 457 Phaser 5400 Laser Printer Service Guide xxiii
... Controller PWB LVPS Interlock Switch and Fans 454 Figure 203 Print Engine Controller PWB Fuser Assembly, Fuser PWB 455 Figure 204 Print Engine Controller PWB-Laser and CRUM PWB 456 Figure 205 Print Engine Controller PWB, HVPS and Print Cartridge 457 Phaser 5400 Laser Printer Service Guide xxiii
Quick Reference Guide
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... Feeder PWB No Paper Sensor 470 Figure 219 2000-Sheet Feeder PWB Low Paper Sensor 470 Figure 220 2000-Sheet Feeder PWB Switches 471 xxiv Phaser 5400 Laser Printer Service Guide Tray 3 Wiring Diagram and Signal Information Between Components 466 Figure 215 Duplex Assembly - Tray 2 Wiring Diagram and Signal Information Between Components 465...
... Feeder PWB No Paper Sensor 470 Figure 219 2000-Sheet Feeder PWB Low Paper Sensor 470 Figure 220 2000-Sheet Feeder PWB Switches 471 xxiv Phaser 5400 Laser Printer Service Guide Tray 3 Wiring Diagram and Signal Information Between Components 466 Figure 215 Duplex Assembly - Tray 2 Wiring Diagram and Signal Information Between Components 465...