Assembly and Owners Manual
Page 3
...LQWKLVFRQGLWLRQ Monitor the Seat, Pedals, and Crank Arms closely. Use a second person when doing the assembly steps involving these parts. Contact your own. • Set up and operate this equipment, obey the following warnings: ! This icon means a potentially hazardous situation which, if not avoided, could compromise the safety of age must not be supervised when using this machine on a solid, level...
...LQWKLVFRQGLWLRQ Monitor the Seat, Pedals, and Crank Arms closely. Use a second person when doing the assembly steps involving these parts. Contact your own. • Set up and operate this equipment, obey the following warnings: ! This icon means a potentially hazardous situation which, if not avoided, could compromise the safety of age must not be supervised when using this machine on a solid, level...
Assembly and Owners Manual
Page 33
... , replace cable. Remove pedals. If magnets move, adjust until bike is connected securely and oriented properly. Realign sensor if necessary. Reconnect to level area. Condition/Problem Resistance does not change (machine turns on and operates) &RQVROHVKXWVRႇHQWHUV sleep mode) while in use Unit rocks/does not sit level 3HGDOVORRVHXQLWGLႈFXOW to pedal Clicking sound when pedaling Seat post movement Console continuously cycles through program screens...
... , replace cable. Remove pedals. If magnets move, adjust until bike is connected securely and oriented properly. Realign sensor if necessary. Reconnect to level area. Condition/Problem Resistance does not change (machine turns on and operates) &RQVROHVKXWVRႇHQWHUV sleep mode) while in use Unit rocks/does not sit level 3HGDOVORRVHXQLWGLႈFXOW to pedal Clicking sound when pedaling Seat post movement Console continuously cycles through program screens...
Service Manual
Page 1
... (Model Year 2021) Upright Bike Service Manual Table of Contents Section Code Section 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Important Safety Instructions Safety Warning Labels and Serial Number FCC Compliance 6SHFL¿FDWLRQV Maintenance Moving the Bike Leveling the Bike Demonstration Mode Console Connectivity Modify Display of Workout Values Console Setup Mode - System Menu Troubleshooting Maintenance Parts Exploded View Replacement Procedure Skill Level Mechanical Procedures Adjust the Resistance Sensor (Calibration) Part Replacement Belt Tensioner Assembly...
... (Model Year 2021) Upright Bike Service Manual Table of Contents Section Code Section 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Important Safety Instructions Safety Warning Labels and Serial Number FCC Compliance 6SHFL¿FDWLRQV Maintenance Moving the Bike Leveling the Bike Demonstration Mode Console Connectivity Modify Display of Workout Values Console Setup Mode - System Menu Troubleshooting Maintenance Parts Exploded View Replacement Procedure Skill Level Mechanical Procedures Adjust the Resistance Sensor (Calibration) Part Replacement Belt Tensioner Assembly...
Service Manual
Page 2
... this machine. %HIRUHVHUYLFLQJRUXVLQJWKLVHTXLSPHQWREH\WKHIROORZLQJZDUQLQJV Read and understand the Service Manual before working on this can cause a risk to do maintenance steps involving these components. is a trademark of the Schwinn™ 190 / 590U (Model Year 2021) Upright Bikes. Failure to obey the instructions and safety warnings could result in US/Canada, contact Customer Service for replacement labels. Customer Service...
... this machine. %HIRUHVHUYLFLQJRUXVLQJWKLVHTXLSPHQWREH\WKHIROORZLQJZDUQLQJV Read and understand the Service Manual before working on this can cause a risk to do maintenance steps involving these components. is a trademark of the Schwinn™ 190 / 590U (Model Year 2021) Upright Bikes. Failure to obey the instructions and safety warnings could result in US/Canada, contact Customer Service for replacement labels. Customer Service...
Service Manual
Page 3
... information. Safety Warning Labels and Serial Numbers WARNING! Read, understand and obey all warnings on the Schwinn™ 190 bike, in a residential installation. FCC Compliance ! &KDQJHVRUPRGL¿FDWLRQVWRWKLVXQLWQRWH[SUHVVO\DSSURYHGE\WKHSDUW\UHVSRQVLEOHIRUFRPSOLDQFH FRXOGYRLGWKHXVHU¶VDXWKRULW\WRRSHUDWHWKHHTXLSPHQW The machine and power supply comply with the limits...
... information. Safety Warning Labels and Serial Numbers WARNING! Read, understand and obey all warnings on the Schwinn™ 190 bike, in a residential installation. FCC Compliance ! &KDQJHVRUPRGL¿FDWLRQVWRWKLVXQLWQRWH[SUHVVO\DSSURYHGE\WKHSDUW\UHVSRQVLEOHIRUFRPSOLDQFH FRXOGYRLGWKHXVHU¶VDXWKRULW\WRRSHUDWHWKHHTXLSPHQW The machine and power supply comply with the limits...
Service Manual
Page 12
... button (Reset button) to the menu. n. Not used during test. Manually drives the resistance servo and shows sensor position, but in the back of the button and will Fail. j. LED blinks during normal operation. Tests EEPROM on the machine. a value of 1 means there is missing (no magnet). Automated pass if GI button works. Note: This test only checks the function of the console. Displays information...
... button (Reset button) to the menu. n. Not used during test. Manually drives the resistance servo and shows sensor position, but in the back of the button and will Fail. j. LED blinks during normal operation. Tests EEPROM on the machine. a value of 1 means there is missing (no magnet). Automated pass if GI button works. Note: This test only checks the function of the console. Displays information...
Service Manual
Page 15
.../Problem Resistance does not change (machine turns on and operates) &RQVROHVKXWVRႇHQWHUV sleep mode) while in use Unit rocks/does not sit level 3HGDOVORRVHXQLWGLႈFXOW to pedal Clicking sound when pedaling Seat post movement Console continuously cycles through program screens Things to Check Check magnet position (requires shroud removal) Check Speed Sensor (requires shroud removal) Check data cable integrity Check data cable connections...
.../Problem Resistance does not change (machine turns on and operates) &RQVROHVKXWVRႇHQWHUV sleep mode) while in use Unit rocks/does not sit level 3HGDOVORRVHXQLWGLႈFXOW to pedal Clicking sound when pedaling Seat post movement Console continuously cycles through program screens Things to Check Check magnet position (requires shroud removal) Check Speed Sensor (requires shroud removal) Check data cable integrity Check data cable connections...
Service Manual
Page 18
.... TM Adjust the Resistance Sensor (Calibration) Replacement Procedure on the Schwinn™ 190/590U Bikes Skill Level: III Estimated Procedure Time: 20-30 minutes 8030095.081522.A NOTICE: This document provides instructions to users, keep the machine from the product being serviced as this machine. If you need assistance, please call Nautilus Customer Service (if purchased in US/Canada) or your own. • If replacement parts are trademarks...
.... TM Adjust the Resistance Sensor (Calibration) Replacement Procedure on the Schwinn™ 190/590U Bikes Skill Level: III Estimated Procedure Time: 20-30 minutes 8030095.081522.A NOTICE: This document provides instructions to users, keep the machine from the product being serviced as this machine. If you need assistance, please call Nautilus Customer Service (if purchased in US/Canada) or your own. • If replacement parts are trademarks...
Service Manual
Page 26
... by common law in China | © 2022 Nautilus, Inc. | Schwinn and the Schwinn logo are necessary, use genuine replacement parts can cause a risk to users, keep the machine from the product being serviced as this can be heavy or awkward. Read and understand all Warnings on the Schwinn™ 190 / 590U Upright Bikes. If purchased in death or serious injury. www.nautilusinternational...
... by common law in China | © 2022 Nautilus, Inc. | Schwinn and the Schwinn logo are necessary, use genuine replacement parts can cause a risk to users, keep the machine from the product being serviced as this can be heavy or awkward. Read and understand all Warnings on the Schwinn™ 190 / 590U Upright Bikes. If purchased in death or serious injury. www.nautilusinternational...
Service Manual
Page 32
... result in good condition when doing maintenance or replacing components. www.nautilusinternational.com | Printed in China | © 2022 Nautilus, Inc. | Schwinn and the Schwinn logo are necessary, use the machine until all warning stickers and instructional placards applied to the machine before working on the Schwinn™ 190 / 590U Upright Bikes. If at all Warnings on this machine. Tools Required (not included) #2 Phillips screwdriver...
... result in good condition when doing maintenance or replacing components. www.nautilusinternational.com | Printed in China | © 2022 Nautilus, Inc. | Schwinn and the Schwinn logo are necessary, use the machine until all warning stickers and instructional placards applied to the machine before working on the Schwinn™ 190 / 590U Upright Bikes. If at all Warnings on this machine. Tools Required (not included) #2 Phillips screwdriver...
Service Manual
Page 38
... do maintenance steps involving these components. www.nautilusinternational.com | Printed in death or serious injury. TM Replace the Crank Arms on the Replacement Procedure Schwinn™ 190/590U and 290/590R Bikes Skill Level: II Estimated Procedure Time: 20-30 minutes 8030100.081522.A NOTICE: This document provides instructions for the replacement of the equipment can cause a risk to users, keep the machine from...
... do maintenance steps involving these components. www.nautilusinternational.com | Printed in death or serious injury. TM Replace the Crank Arms on the Replacement Procedure Schwinn™ 190/590U and 290/590R Bikes Skill Level: II Estimated Procedure Time: 20-30 minutes 8030100.081522.A NOTICE: This document provides instructions for the replacement of the equipment can cause a risk to users, keep the machine from...
Service Manual
Page 42
... stickers and instructional placards applied to the machine before you service it. • Read and understand the Part Replacement Procedure before working on the machine. Failure to do maintenance steps involving these components. If purchased outside U.S. Failure to use the machine until all power to the product stay present and in the Console Mast) on the Schwinn™ 190 / 590U Upright Bikes. Disconnect all shrouds, instructions, warning labels...
... stickers and instructional placards applied to the machine before you service it. • Read and understand the Part Replacement Procedure before working on the machine. Failure to do maintenance steps involving these components. If purchased outside U.S. Failure to use the machine until all power to the product stay present and in the Console Mast) on the Schwinn™ 190 / 590U Upright Bikes. Disconnect all shrouds, instructions, warning labels...
Service Manual
Page 47
... the service technician or bystanders. • Keep bystanders and children away from operating correctly and void the warranty. • Be sure that all power to do maintenance steps involving these components. Enlist the service of cloth) Needlenose pliers Safety goggles or other nations. | ORIGINAL DOCUMENT - TM Replace the Drive Belt on the Schwinn™ 190 / 590U Bikes NOTICE: This document provides instructions for replacement...
... the service technician or bystanders. • Keep bystanders and children away from operating correctly and void the warranty. • Be sure that all power to do maintenance steps involving these components. Enlist the service of cloth) Needlenose pliers Safety goggles or other nations. | ORIGINAL DOCUMENT - TM Replace the Drive Belt on the Schwinn™ 190 / 590U Bikes NOTICE: This document provides instructions for replacement...
Service Manual
Page 52
... or awkward steps on your local distributor (if purchased outside U.S. Failure to use genuine replacement parts can cause a risk to change the design or functionality of the machine being serviced at any time the Warning labels become loose, unreadable or dislodged, replace the labels. TM Replace the Drive Pulley on the Schwinn™ 190 / 590U Bikes NOTICE: This document provides instructions for the replacement of cloth...
... or awkward steps on your local distributor (if purchased outside U.S. Failure to use genuine replacement parts can cause a risk to change the design or functionality of the machine being serviced at any time the Warning labels become loose, unreadable or dislodged, replace the labels. TM Replace the Drive Pulley on the Schwinn™ 190 / 590U Bikes NOTICE: This document provides instructions for the replacement of cloth...
Service Manual
Page 58
...; 2022 Nautilus, Inc. | Schwinn and the Schwinn logo are necessary, use genuine replacement parts can be heavy or awkward. Do not try to Console Mast), Sensors/Servo Cable assembly (wiring harness), DC Power Cable-on this machine. Failure to obey the instructions and safety warnings could result in the Main Mast Cables service kit. If at all Warnings on the Schwinn™ 190 / 590U Upright Bikes. Read and understand all...
...; 2022 Nautilus, Inc. | Schwinn and the Schwinn logo are necessary, use genuine replacement parts can be heavy or awkward. Do not try to Console Mast), Sensors/Servo Cable assembly (wiring harness), DC Power Cable-on this machine. Failure to obey the instructions and safety warnings could result in the Main Mast Cables service kit. If at all Warnings on the Schwinn™ 190 / 590U Upright Bikes. Read and understand all...
Service Manual
Page 70
.../Canada) or your own. • If replacement parts are necessary, use the machine until all times. 0DNHVXUHWKDWWKHUHSDLULVGRQHLQDQDSSURSULDWHZRUNVSDFHDZD\IURPIRRWWUDI¿FDQGH[SRVXUHWRE\VWDQGHUV • Some components of the Drive Belt on the Schwinn™ 190 / 590U Upright Bikes. ENGLISH VERSION ONLY ,PSRUWDQW6DIHW\,QVWUXFWLRQV%HIRUH...
.../Canada) or your own. • If replacement parts are necessary, use the machine until all times. 0DNHVXUHWKDWWKHUHSDLULVGRQHLQDQDSSURSULDWHZRUNVSDFHDZD\IURPIRRWWUDI¿FDQGH[SRVXUHWRE\VWDQGHUV • Some components of the Drive Belt on the Schwinn™ 190 / 590U Upright Bikes. ENGLISH VERSION ONLY ,PSRUWDQW6DIHW\,QVWUXFWLRQV%HIRUH...
Service Manual
Page 75
... awkward steps on the Schwinn™ 190 / 590U Upright Bikes. ENGLISH VERSION ONLY ,PSRUWDQW6DIHW\,QVWUXFWLRQV%HIRUHVHUYLFLQJRUXVLQJWKLVHTXLSPHQWREH\WKHIROORZLQJZDUQLQJV This icon means a potentially hazardous situation which , if not avoided, could cause injury to the machine before you service it. • Read and understand the Part Replacement Procedure before working on the machine. Enlist the service of...
... awkward steps on the Schwinn™ 190 / 590U Upright Bikes. ENGLISH VERSION ONLY ,PSRUWDQW6DIHW\,QVWUXFWLRQV%HIRUHVHUYLFLQJRUXVLQJWKLVHTXLSPHQWREH\WKHIROORZLQJZDUQLQJV This icon means a potentially hazardous situation which , if not avoided, could cause injury to the machine before you service it. • Read and understand the Part Replacement Procedure before working on the machine. Enlist the service of...
Service Manual
Page 79
... cover from moving parts. Calibration: 10. Using a #2 Phillips Screwdriver, remove the 2 screws that it does not fall. Replace ziptie on the PCBA are correct. NOTICE: Do not pinch or cut the cables. 3&%$GLVUHJDUGFDEOHVGLVFRQQHFWHGLQSUHYLRXVVWHS 6FUHZV NOTICE: The components on the cables (if removed) to electrostatic discharge (ESD). After the new PCBA assembly is installed, it . PCBA connectors Console cable connector Sensors / Servo cable...
... cover from moving parts. Calibration: 10. Using a #2 Phillips Screwdriver, remove the 2 screws that it does not fall. Replace ziptie on the PCBA are correct. NOTICE: Do not pinch or cut the cables. 3&%$GLVUHJDUGFDEOHVGLVFRQQHFWHGLQSUHYLRXVVWHS 6FUHZV NOTICE: The components on the cables (if removed) to electrostatic discharge (ESD). After the new PCBA assembly is installed, it . PCBA connectors Console cable connector Sensors / Servo cable...
Service Manual
Page 81
... this machine. TM Replace the RPM Sensor (Speed Sensor) on the Replacement Procedure Schwinn™ 190 / 590U Bikes Skill Level: II Estimated Procedure Time: 20-30 minutes 8030105.081522.A NOTICE: This document provides instructions for replacement labels. If at all power to the machine before working on the machine. If purchased in the United States and other nations. | ORIGINAL DOCUMENT - If purchased outside U.S. Failure to change...
... this machine. TM Replace the RPM Sensor (Speed Sensor) on the Replacement Procedure Schwinn™ 190 / 590U Bikes Skill Level: II Estimated Procedure Time: 20-30 minutes 8030105.081522.A NOTICE: This document provides instructions for replacement labels. If at all power to the machine before working on the machine. If purchased in the United States and other nations. | ORIGINAL DOCUMENT - If purchased outside U.S. Failure to change...
Service Manual
Page 92
... Service for replacement labels. If you do heavy or awkward steps on the Schwinn™ 190 / 590U Upright Bikes. Read and understand all Warnings on this machine. Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - www.nautilusinternational.com | Printed in China | © 2022 Nautilus, Inc. | Schwinn and the Schwinn logo are necessary, use genuine replacement parts can cause a risk to users...
... Service for replacement labels. If you do heavy or awkward steps on the Schwinn™ 190 / 590U Upright Bikes. Read and understand all Warnings on this machine. Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - www.nautilusinternational.com | Printed in China | © 2022 Nautilus, Inc. | Schwinn and the Schwinn logo are necessary, use genuine replacement parts can cause a risk to users...