Service Manual
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... ...2-177 Diagnostic aids ...3-1 Understanding the printer control panel (models T650, T652, and T654) ...3-1 Accessing service menus (models T650, T652, and T654) ...3-2 Diagnostics mode (models T650, T652, and T654) ...3-3 Entering Diagnostics mode (models T650, T652, and T654) ...3-3 Available tests ...3-3 Exiting Diagnostics mode (models T650, T652, and T654) ...3-5 REGISTRATION ...3-5 Quick Test ...3-6 PRINT TESTS ...3-7 Input...(duplex) ...3-12 Top Margin (duplex) ...3-13 Sensor Test (duplex) ...3-13 Motor Test (duplex) ...3-14 Duplex Feed 1 ...3-14 Duplex Feed 2 ...3-14 iv Service Manual
... ...2-177 Diagnostic aids ...3-1 Understanding the printer control panel (models T650, T652, and T654) ...3-1 Accessing service menus (models T650, T652, and T654) ...3-2 Diagnostics mode (models T650, T652, and T654) ...3-3 Entering Diagnostics mode (models T650, T652, and T654) ...3-3 Available tests ...3-3 Exiting Diagnostics mode (models T650, T652, and T654) ...3-5 REGISTRATION ...3-5 Quick Test ...3-6 PRINT TESTS ...3-7 Input...(duplex) ...3-12 Top Margin (duplex) ...3-13 Sensor Test (duplex) ...3-13 Motor Test (duplex) ...3-14 Duplex Feed 1 ...3-14 Duplex Feed 2 ...3-14 iv Service Manual
Service Manual
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4062-XXX Wiper Messages ...3-28 Clear Custom Status ...3-28 Best Speed ...3-29 Exit Config Menu (models T650, T652, and T654) ...3-29 Understanding the printer control panel (model T656) ...3-29 Accessing service menus (model T656) ...3-30 Diagnostics Menu (model T656) ...3-31 Entering Diagnostics Menu (model T656) ...3-31 Available tests ...3-31 Registration (printer) ...3-33 Quick... Transfer ...3-46 Print Contrast ...3-46 Charge Roll ...3-46 Gap Adjust ...3-47 Auto Dark Adjust ...3-47 REPORTS ...3-47 Menu Settings Page ...3-47 EVENT LOG ...3-47 vi Service Manual
4062-XXX Wiper Messages ...3-28 Clear Custom Status ...3-28 Best Speed ...3-29 Exit Config Menu (models T650, T652, and T654) ...3-29 Understanding the printer control panel (model T656) ...3-29 Accessing service menus (model T656) ...3-30 Diagnostics Menu (model T656) ...3-31 Entering Diagnostics Menu (model T656) ...3-31 Available tests ...3-31 Registration (printer) ...3-33 Quick... Transfer ...3-46 Print Contrast ...3-46 Charge Roll ...3-46 Gap Adjust ...3-47 Auto Dark Adjust ...3-47 REPORTS ...3-47 Menu Settings Page ...3-47 EVENT LOG ...3-47 vi Service Manual
Service Manual
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... Sensor (media empty) ...3-87 Sensor (media low) ...3-87 Sensor (pass-thru) ...3-87 Media transport path ...3-89 Model T650 paper path, rolls, and sensors ...3-89 Models T652 and T654 paper path, rolls, and sensors ...3-90 Functions of main components ...3-90 Media tray assembly ...3-90 Rear media guide ...3-90 Side guide ...3-90 viii Service Manual
... Sensor (media empty) ...3-87 Sensor (media low) ...3-87 Sensor (pass-thru) ...3-87 Media transport path ...3-89 Model T650 paper path, rolls, and sensors ...3-89 Models T652 and T654 paper path, rolls, and sensors ...3-90 Functions of main components ...3-90 Media tray assembly ...3-90 Rear media guide ...3-90 Side guide ...3-90 viii Service Manual
Service Manual
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... (T650, T652, T654) ...4-74 System card assembly removal (T650, T652, T654, T656) ...4-76 Transfer roll assembly removal (T650, T652, T654) ...4-78 Transfer roll bracket assembly, left removal (T650, T652, T654) ...4-79 Transfer roll bracket assembly, right removal (T650, T652, T654) ...4-80 Transfer deflector removal (T650, T652, T654) ...4-80 Tray roller catch assembly removal (T650, T652, T654) ...4-81 x Service Manual
... (T650, T652, T654) ...4-74 System card assembly removal (T650, T652, T654, T656) ...4-76 Transfer roll assembly removal (T650, T652, T654) ...4-78 Transfer roll bracket assembly, left removal (T650, T652, T654) ...4-79 Transfer roll bracket assembly, right removal (T650, T652, T654) ...4-80 Transfer deflector removal (T650, T652, T654) ...4-80 Tray roller catch assembly removal (T650, T652, T654) ...4-81 x Service Manual
Service Manual
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...UHF option ...4-148 Lower interface cable assembly removal ...4-156 Media size actuator removal ...4-157 Media tray catch spring removal ...4-158 Media out actuator removal (models T652 and T654) ...4-158 Media size actuator removal ...4-159 Media tray catch spring removal ...4-159 Media tray roller catch assembly removal ...4-159 Output expander rear ... ...4-196 Tray roller catch assembly removal ...4-197 Upper interface cable assembly removal ...4-197 Connector locations and connections ...5-1 Connections ...5-1 Preventive maintenance ...6-1 Safety inspection guide ...6-1 xii Service Manual
...UHF option ...4-148 Lower interface cable assembly removal ...4-156 Media size actuator removal ...4-157 Media tray catch spring removal ...4-158 Media out actuator removal (models T652 and T654) ...4-158 Media size actuator removal ...4-159 Media tray catch spring removal ...4-159 Media tray roller catch assembly removal ...4-159 Output expander rear ... ...4-196 Tray roller catch assembly removal ...4-197 Upper interface cable assembly removal ...4-197 Connector locations and connections ...5-1 Connections ...5-1 Preventive maintenance ...6-1 Safety inspection guide ...6-1 xii Service Manual
Service Manual
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... making printer adjustments and removing and installing FRUs. Diagnostic information contains an error indicator table, symptom tables, and service checks used to 2. 3. 4. 5. 6. 7. Appendix A contains service tips and information. Appendix B contains representative print samples. xxiv Service Manual repair it. Conventions Note: A note provides additional information. Preventive maintenance contains the lubrication specifications and recommendations to identify...
... making printer adjustments and removing and installing FRUs. Diagnostic information contains an error indicator table, symptom tables, and service checks used to 2. 3. 4. 5. 6. 7. Appendix A contains service tips and information. Appendix B contains representative print samples. xxiv Service Manual repair it. Conventions Note: A note provides additional information. Preventive maintenance contains the lubrication specifications and recommendations to identify...
Service Manual
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... ISP - and 550-sheet paper trays of purchase for T654) 1-2 Service Manual Media handling options 250- MarkNetTM N8150 802.11 b/g/n Wireless ISP - MarkNet... option-250-sheet (external) Duplex option-550-sheet (internal on duplex versions of T652 and T654) Output expander High-capacity output stacker StapleSmart™ Finisher 5-bin Mailbox Vertical...RS-232-C serial interface ISP - Some options are available. PRESCRIBE • Printer hard disk • Lexmark™ Internal Solutions Ports (ISP) - Printer memory - Fonts • Firmware cards - MarkNet N8120 ...
... ISP - and 550-sheet paper trays of purchase for T654) 1-2 Service Manual Media handling options 250- MarkNetTM N8150 802.11 b/g/n Wireless ISP - MarkNet... option-250-sheet (external) Duplex option-550-sheet (internal on duplex versions of T652 and T654) Output expander High-capacity output stacker StapleSmart™ Finisher 5-bin Mailbox Vertical...RS-232-C serial interface ISP - Some options are available. PRESCRIBE • Printer hard disk • Lexmark™ Internal Solutions Ports (ISP) - Printer memory - Fonts • Firmware cards - MarkNet N8120 ...
Service Manual
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For more than one input option. CAUTION: -TIPPING HAZARD: Floor-mounted configurations require additional furniture for stability. You must use either a printer stand or printer base if you are using a 2000-sheet tray, a duplex unit, and an input option, or more information, see www.lexmark.com/publications/furniture_safety. 1 2 3 4 5 6 7 8 9 1-4 Service Manual 4062-XXX Fully configured model The following illustration shows the fully configured printer model.
For more than one input option. CAUTION: -TIPPING HAZARD: Floor-mounted configurations require additional furniture for stability. You must use either a printer stand or printer base if you are using a 2000-sheet tray, a duplex unit, and an input option, or more information, see www.lexmark.com/publications/furniture_safety. 1 2 3 4 5 6 7 8 9 1-4 Service Manual 4062-XXX Fully configured model The following illustration shows the fully configured printer model.
Service Manual
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....) Duplex unit x x x x x x 7 3/4 Envelopes (Monarch) 9 Envelope 10 Envelope DL Envelope 98 x 191 mm (3.9 x 7.5 in.) 98 x 225 mm (3.9 x 8.9 in.) 105 x 241 mm (4.1 x 9.5 in.) 110 x 220 mm (4.3 x 8.7 in) x x x x 1-6 Service Manual 4062-XXX Supported paper sizes, types, and weights The following tables provide information on standard and optional paper sources and the types of paper they...
....) Duplex unit x x x x x x 7 3/4 Envelopes (Monarch) 9 Envelope 10 Envelope DL Envelope 98 x 191 mm (3.9 x 7.5 in.) 98 x 225 mm (3.9 x 8.9 in.) 105 x 241 mm (4.1 x 9.5 in.) 110 x 220 mm (4.3 x 8.7 in) x x x x 1-6 Service Manual 4062-XXX Supported paper sizes, types, and weights The following tables provide information on standard and optional paper sources and the types of paper they...
Service Manual
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...-blade 7/32 inch (5.5 mm) open-end wrench 7.0 mm nut driver Needle nose pliers Diagonal side cutters Spring hook Analog or digital multimeter Flash light (optional) 1-8 Service Manual Results may vary with heavier paper. 4062-XXX The finisher supports 60-176 g/m2 (16-47 lb) paper weights. of 50 sheets of 75 g/m2...
...-blade 7/32 inch (5.5 mm) open-end wrench 7.0 mm nut driver Needle nose pliers Diagonal side cutters Spring hook Analog or digital multimeter Flash light (optional) 1-8 Service Manual Results may vary with heavier paper. 4062-XXX The finisher supports 60-176 g/m2 (16-47 lb) paper weights. of 50 sheets of 75 g/m2...
Service Manual
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... you connect or disconnect any cable electronic board or assembly. Call your fingers are not contained in this service manual. WARNING: Servicers should wear a wrist band or the like to follow the procedures in this manual. CAUTION The printer weight is greater than 18kg (40 lbs) and requires two or more trained personnel to...
... you connect or disconnect any cable electronic board or assembly. Call your fingers are not contained in this service manual. WARNING: Servicers should wear a wrist band or the like to follow the procedures in this manual. CAUTION The printer weight is greater than 18kg (40 lbs) and requires two or more trained personnel to...
Service Manual
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... is installed on . 4. Check all attached options for proper installation. The transport motor turns on . 6. Press and hold 3. and . 2-2 Service Manual The system card assembly cooling fan turns on . Turn the printer off. 2. Turn the printer on Reset sequence The following items before starting the ... Check the power cord ground terminal. • The printer is not installed in direct sun. Operator panel LED becomes solid. 7. The Lexmark splash screen appears with a progress bar in a very dusty place, or a place exposed to air flow from the air conditioning system....
... is installed on . 4. Check all attached options for proper installation. The transport motor turns on . 6. Press and hold 3. and . 2-2 Service Manual The system card assembly cooling fan turns on . Turn the printer off. 2. Turn the printer on Reset sequence The following items before starting the ... Check the power cord ground terminal. • The printer is not installed in direct sun. Operator panel LED becomes solid. 7. The Lexmark splash screen appears with a progress bar in a very dusty place, or a place exposed to air flow from the air conditioning system....
Service Manual
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... taken: • Press to clear the message. Delete fonts, macros, and other printer settings which affect the amount of other data in the flash option. 2-4 Service Manual The following actions may also create this message: - Reset Active Bin 37 Insufficient Collation Area This message displays when the printer memory is disabled. •...
... taken: • Press to clear the message. Delete fonts, macros, and other printer settings which affect the amount of other data in the flash option. 2-4 Service Manual The following actions may also create this message: - Reset Active Bin 37 Insufficient Collation Area This message displays when the printer memory is disabled. •...
Service Manual
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... RFID Error RFID Error RFID Error RFID Error RFID Error RFID Error RFID Error Generic parse error Subcommand appears truncated Subcommand appears longer than one) 2-6 Service Manual Replace the RFID UHF option. 1. Retest using new RFID media. 2. 4062 Error code or message 44.01 Error contents Description/Action Possible repair actions RFID...
... RFID Error RFID Error RFID Error RFID Error RFID Error RFID Error RFID Error Generic parse error Subcommand appears truncated Subcommand appears longer than one) 2-6 Service Manual Replace the RFID UHF option. 1. Retest using new RFID media. 2. 4062 Error code or message 44.01 Error contents Description/Action Possible repair actions RFID...
Service Manual
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... differs from the below options. Check the RFID firmware card, RFID interface card, RFID cable, and RFID option for correct installation. The flash is resolved. 2-8 Service Manual
... differs from the below options. Check the RFID firmware card, RFID interface card, RFID cable, and RFID option for correct installation. The flash is resolved. 2-8 Service Manual
Service Manual
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...clear the message. Reset Printer Reset Active Bin 58 Invalid Tray Configuration Either no input trays or there are attached to the printer. 2-10 Service Manual Ensure the RFID option is in the printer, and turn it on page 4-130. 3. Reset Printer Reset Active Bin 56 USB Port [x]...Displayed when status is requested over the USB port, but the port has been disabled. Replace the RFID UHF option. 1. Go to network service check. 4062 Error code or message 56 Error contents Description/Action Possible repair actions Serial Port [x] Disabled This error displays when data is ...
...clear the message. Reset Printer Reset Active Bin 58 Invalid Tray Configuration Either no input trays or there are attached to the printer. 2-10 Service Manual Ensure the RFID option is in the printer, and turn it on page 4-130. 3. Reset Printer Reset Active Bin 56 USB Port [x]...Displayed when status is requested over the USB port, but the port has been disabled. Replace the RFID UHF option. 1. Go to network service check. 4062 Error code or message 56 Error contents Description/Action Possible repair actions Serial Port [x] Disabled This error displays when data is ...
Service Manual
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... is marked defective and normal printer operations continue. Disk operations are available as a maintenance kit. Plug in the printer, and turn it on page 6-1. 2-12 Service Manual The disk is necessary to clear the message.
... is marked defective and normal printer operations continue. Disk operations are available as a maintenance kit. Plug in the printer, and turn it on page 6-1. 2-12 Service Manual The disk is necessary to clear the message.