FS-C5016N Installation Guide Rev-AC
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FS-C5016N Installation Guide Important! Toner Supply Opening DO NOT forcefully push in on the container until it will go. Before using the printer, refer to your hands or fingers during this example, it clicks firmly into place. 14 Make sure that the waste toner box is spare.) 8 Power...on the Reverse Page Basic installation is assumed that color. Lock Lever Close the top cover. Kyocera Mita assumes no liability for that you set the toner container in order to a power outlet. 17 Turn on ( | ) the printer's power switch (located on the box until it is now...
FS-C5016N Installation Guide Important! Toner Supply Opening DO NOT forcefully push in on the container until it will go. Before using the printer, refer to your hands or fingers during this example, it clicks firmly into place. 14 Make sure that the waste toner box is spare.) 8 Power...on the Reverse Page Basic installation is assumed that color. Lock Lever Close the top cover. Kyocera Mita assumes no liability for that you set the toner container in order to a power outlet. 17 Turn on ( | ) the printer's power switch (located on the box until it is now...
Service Manual
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...substances that may affect the quality of the drum. • Do not touch the drum surface with any object. Power source frequency: 50 Hz ±2%/60 Hz ±2% 5. Power supply: 120 V AC (U.S.A./Canada), 220 - 240 V AC (European countries) 4. installation location Avoid direct sunlight or...: 750 mm/29.5" b c a a: 385mm/15.16" b: 345mm13.58" c: 470mm18.5" Figure 1-2-1 Installation dimensions 1-2-1 Humidity: 20 - 80%RH 3. FS-C5016N 1-2-1 Drum unit Note the following when handling or storing the drum unit. • When removing the drum unit, never expose the drum surface to strong...
...substances that may affect the quality of the drum. • Do not touch the drum surface with any object. Power source frequency: 50 Hz ±2%/60 Hz ±2% 5. Power supply: 120 V AC (U.S.A./Canada), 220 - 240 V AC (European countries) 4. installation location Avoid direct sunlight or...: 750 mm/29.5" b c a a: 385mm/15.16" b: 345mm13.58" c: 470mm18.5" Figure 1-2-1 Installation dimensions 1-2-1 Humidity: 20 - 80%RH 3. FS-C5016N 1-2-1 Drum unit Note the following when handling or storing the drum unit. • When removing the drum unit, never expose the drum surface to strong...
Service Manual
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...FS-C5016N Code 6000 6020 Contents Causes Remarks Check procedures/corrective measures Fuser temperature time-out error (heat roller) • Doing the control which turns on the fuser heater lamp 1 which fuser thermistor 1 detects stipulated temperature did not rise within stipulated time. Replace the Fuser thermostat 1. See page 1-6-18. Defective power supply... PWB. Replace the power supply PWB. Defective harness of the fuser thermistor 1, or poor contact of the ...
...FS-C5016N Code 6000 6020 Contents Causes Remarks Check procedures/corrective measures Fuser temperature time-out error (heat roller) • Doing the control which turns on the fuser heater lamp 1 which fuser thermistor 1 detects stipulated temperature did not rise within stipulated time. Replace the Fuser thermostat 1. See page 1-6-18. Defective power supply... PWB. Replace the power supply PWB. Defective harness of the fuser thermistor 1, or poor contact of the ...
Service Manual
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...the continuity of the harness (S02854), check the connection YC691 connector of the connector terminals. Defective fuser PWB (KP-970). Defective power supply PWB. replace. See page 1-6-26. Defective harness of the fuser PWB (KP-970) between fuser PWB (KP970) and fuser ...FS-C5016N Code 6030 Contents Causes Remarks Check procedures/corrective measures Fuser thermistor 1 broken error (heat roller) • It was judged it has been broken from the fact that it is not the input signal from of the fuser thermistor 1 which detects the fuser temperature of the power supply...
...the continuity of the harness (S02854), check the connection YC691 connector of the connector terminals. Defective fuser PWB (KP-970). Defective power supply PWB. replace. See page 1-6-26. Defective harness of the fuser PWB (KP-970) between fuser PWB (KP970) and fuser ...FS-C5016N Code 6030 Contents Causes Remarks Check procedures/corrective measures Fuser thermistor 1 broken error (heat roller) • It was judged it has been broken from the fact that it is not the input signal from of the fuser thermistor 1 which detects the fuser temperature of the power supply...
Service Manual
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... connector and power supply PWB. Replace the power supply PWB. Check the continuity of the harness (S02857: 220 - 240 V AC model, S02858: 120 V AC model), check the connection YC693 connector of the fuser PWB (KP-970), if there is trouble, remedy or replace. FS-C5016N Code 6100 6120... of the connector terminals. Replace the fuser PWB (KP-970). Defective engine controller PWB (KP-1054). See page 1-6-18. Defective power supply PWB. Defective harness of the fuser thermistor 2, or poor contact of the fuser unit, the fuser temperature which fuser thermistor 2 detects...
... connector and power supply PWB. Replace the power supply PWB. Check the continuity of the harness (S02857: 220 - 240 V AC model, S02858: 120 V AC model), check the connection YC693 connector of the fuser PWB (KP-970), if there is trouble, remedy or replace. FS-C5016N Code 6100 6120... of the connector terminals. Replace the fuser PWB (KP-970). Defective engine controller PWB (KP-1054). See page 1-6-18. Defective power supply PWB. Defective harness of the fuser thermistor 2, or poor contact of the fuser unit, the fuser temperature which fuser thermistor 2 detects...
Service Manual
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... toner container or defectiveness of the press roller. Defective engine controller PWB (KP-1054). See page 1-6-25. Replace the engine controller PWB (KP1054). Defective power supply PWB. FS-C5016N Code 6130 6400 7001 Contents Causes Remarks Check procedures/corrective measures Fuser thermistor 2 broken error (press roller) • It was judged it has been broken...
... toner container or defectiveness of the press roller. Defective engine controller PWB (KP-1054). See page 1-6-25. Replace the engine controller PWB (KP1054). Defective power supply PWB. FS-C5016N Code 6130 6400 7001 Contents Causes Remarks Check procedures/corrective measures Fuser thermistor 2 broken error (press roller) • It was judged it has been broken...
Service Manual
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...connection YC691 connector of the power supply PWB, if there is trouble, remedy or replace. Check the continuity of the harness (S02853), check the connection YC902 connector of the fuser PWB (KP-970), if there is trouble, remedy or replace. FS-C5016N Problem Causes Check procedures/...corrective measures (6) The paper size is not cancelled. PWB (KP-1054). (7) Paper misfeed display is not recognized as the size set with the paper size dial. Replace the power supply PWB. Defective sensor PWB (KP982...
...connection YC691 connector of the power supply PWB, if there is trouble, remedy or replace. Check the continuity of the harness (S02853), check the connection YC902 connector of the fuser PWB (KP-970), if there is trouble, remedy or replace. FS-C5016N Problem Causes Check procedures/...corrective measures (6) The paper size is not cancelled. PWB (KP-1054). (7) Paper misfeed display is not recognized as the size set with the paper size dial. Replace the power supply PWB. Defective sensor PWB (KP982...
Service Manual
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... the one screw. 6. Connectors FS-C5016N Connectors Machine right Connectors 4. Remove three screws. 5. Machine left Figure 1-6-33 Main frame Screw Screw Screw Screw Controller box Figure 1-6-34 1-6-25 Remove the main unit frontal projections and remove the controller box. (2) Detaching and refitting the engine controller PWB and power supply PWB Procedure 1. Remove the main...
... the one screw. 6. Connectors FS-C5016N Connectors Machine right Connectors 4. Remove three screws. 5. Machine left Figure 1-6-33 Main frame Screw Screw Screw Screw Controller box Figure 1-6-34 1-6-25 Remove the main unit frontal projections and remove the controller box. (2) Detaching and refitting the engine controller PWB and power supply PWB Procedure 1. Remove the main...
Service Manual
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Remove the five screws. 9. Remove the two connectors and then removing the connection with the power supply PWB, remove the engine controller PWB. Remove the six screws and then remove the controller box cover. Screws Controller box cover Screws Figure 1-6-35 8. FS-C5016N 7. Screws Engine controller PWB Connecotor Connecotor Connecotor 1-6-26 Figure 1-6-36
Remove the five screws. 9. Remove the two connectors and then removing the connection with the power supply PWB, remove the engine controller PWB. Remove the six screws and then remove the controller box cover. Screws Controller box cover Screws Figure 1-6-35 8. FS-C5016N 7. Screws Engine controller PWB Connecotor Connecotor Connecotor 1-6-26 Figure 1-6-36
Service Manual
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EEPROM (U12) FS-C5016N U12 11. The EEPROM (U12) removing from the socket of the old engine controller PWB, it does again to install in the socket of the new engine controller PWB. Engine controller PWB Figure 1-6-37 Power supply PWB Screw Terminal Washer Screws Figure 1-6-38 1-6-27 10. Check or replace the engine controller PWB and power supply PWB then refit all the removed parts. Remove the three screws, one terminal, one washer and then remove the power supply PWB. 12.
EEPROM (U12) FS-C5016N U12 11. The EEPROM (U12) removing from the socket of the old engine controller PWB, it does again to install in the socket of the new engine controller PWB. Engine controller PWB Figure 1-6-37 Power supply PWB Screw Terminal Washer Screws Figure 1-6-38 1-6-27 10. Check or replace the engine controller PWB and power supply PWB then refit all the removed parts. Remove the three screws, one terminal, one washer and then remove the power supply PWB. 12.
Service Manual
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FS-C5016N To optional duplexer or face-up tray To face-down tray Change guide Upper exit roller Lower exit roller Heat roller From paper feed unit Press roller Figure 2-1-35 Fuser unit FUDR FDDR Face up/down solenoid Fuser PWB Rear cover open sensor Exit sensor Fuser thermistor 1 Power supply PWB FUSOLDR FDSOLDR EXITPAP...
FS-C5016N To optional duplexer or face-up tray To face-down tray Change guide Upper exit roller Lower exit roller Heat roller From paper feed unit Press roller Figure 2-1-35 Fuser unit FUDR FDDR Face up/down solenoid Fuser PWB Rear cover open sensor Exit sensor Fuser thermistor 1 Power supply PWB FUSOLDR FDSOLDR EXITPAP...
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Power supply PWB Generates 24 V DC and 5 V DC power source. LED print head relay PWB Consists the LED print head control circuit and wiring relay circuit between engine controller PWB and drum units. 5. ... output control, paper conveying system control, and fuser temperature control, etc. 3. Engine controller PWB Controls printer hardware such as the print data processing and provides the interface with computers. 2. 2-2-1 Electrical parts layout (1) Main frame and controller box FS-C5016N ( MAIN FRAME 4 7 Ø ∏ @! ¨ ˇ › ) Í5 ˆÁ #...
Power supply PWB Generates 24 V DC and 5 V DC power source. LED print head relay PWB Consists the LED print head control circuit and wiring relay circuit between engine controller PWB and drum units. 5. ... output control, paper conveying system control, and fuser temperature control, etc. 3. Engine controller PWB Controls printer hardware such as the print data processing and provides the interface with computers. 2. 2-2-1 Electrical parts layout (1) Main frame and controller box FS-C5016N ( MAIN FRAME 4 7 Ø ∏ @! ¨ ˇ › ) Í5 ˆÁ #...
Service Manual
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2-3-1 Power supply PWB FS-C5016N AC input Power Current switch fuse Noise filter circuit Power supply PWB Rectifier circuit + Transformer (T1) FET (Q1) (Q2) 24 V DC rectifier/ smoothing circuit Enargysaving circuit (Q101) Engine controller PWB +24V1 GND SLEEP* Fuser heater lamp 1 ... voltage/ current detection circuit +5V1 GND ZCROSS HEAT1DR HEAT2DR TH1 TH2 EXITPAP* FUDR FDDR Fuser thermistor 2 Fuser PWB Exit sensor Face up/down solenoid Figure 2-3-1 Power supply PWB block diagram 2-3-1
2-3-1 Power supply PWB FS-C5016N AC input Power Current switch fuse Noise filter circuit Power supply PWB Rectifier circuit + Transformer (T1) FET (Q1) (Q2) 24 V DC rectifier/ smoothing circuit Enargysaving circuit (Q101) Engine controller PWB +24V1 GND SLEEP* Fuser heater lamp 1 ... voltage/ current detection circuit +5V1 GND ZCROSS HEAT1DR HEAT2DR TH1 TH2 EXITPAP* FUDR FDDR Fuser thermistor 2 Fuser PWB Exit sensor Face up/down solenoid Figure 2-3-1 Power supply PWB block diagram 2-3-1
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...FS-C5016N Operation panel PWB Main controller PWB LED print heads relay PWB Controller box fan motor Main high voltage PWB Engine relay PWB Reset IC (U10) RESET Engine controller PWB Sensors/switches signals RESET Data/Address multiplex bus Address bus Micro controller (U8) +3.3V LED...) Feed motor driver IC (U21) Transfer charger control Sensor signals D-A converter (U28) Analog switches (U24, U25) Sensor PWB Power supply PWB Clutches Feed motor Fuser motor Optional paper feeder/ duplexer Bias high voltage PWB Toner ID sensor Figure 2-3-2 Engine controller PWB block diagram 2-3-3
...FS-C5016N Operation panel PWB Main controller PWB LED print heads relay PWB Controller box fan motor Main high voltage PWB Engine relay PWB Reset IC (U10) RESET Engine controller PWB Sensors/switches signals RESET Data/Address multiplex bus Address bus Micro controller (U8) +3.3V LED...) Feed motor driver IC (U21) Transfer charger control Sensor signals D-A converter (U28) Analog switches (U24, U25) Sensor PWB Power supply PWB Clutches Feed motor Fuser motor Optional paper feeder/ duplexer Bias high voltage PWB Toner ID sensor Figure 2-3-2 Engine controller PWB block diagram 2-3-3
Service Manual
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...36 pin of ASIC (U13) of micro controller (U8), therefore, the circuit operates the control to the self diagnosis function. 2-3-4 FS-C5016N (1) Fuser heater lamps control circuit Power supply PWB AC input Zero cross signal detection circuit TRA1 PC1 TRA2 PC2 Fuser thermisotor 1 Fuser heater lamp 1 Fuser heater lamp 2 ... of controls by the input voltage of the TH1 and TH2 signals that shows the fuser high temperature failure according to turn on the power supply PWB. Since the ON/OFF operation of the photocouplers (PC1, PC2) and triacs (TRA1, TRA2) are input to the No.3 ...
...36 pin of ASIC (U13) of micro controller (U8), therefore, the circuit operates the control to the self diagnosis function. 2-3-4 FS-C5016N (1) Fuser heater lamps control circuit Power supply PWB AC input Zero cross signal detection circuit TRA1 PC1 TRA2 PC2 Fuser thermisotor 1 Fuser heater lamp 1 Fuser heater lamp 2 ... of controls by the input voltage of the TH1 and TH2 signals that shows the fuser high temperature failure according to turn on the power supply PWB. Since the ON/OFF operation of the photocouplers (PC1, PC2) and triacs (TRA1, TRA2) are input to the No.3 ...
Service Manual
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... CPU of connected load will stop. 2-3-5 Figure 2-3-4 The 24 V DC power source line is shut off the +24V power source that is also output to reduce the power consumption. (2) Interlock and 24 V DC power supply circuit FS-C5016N Power supply PWB 24 V DC output circuit Q101 FET +24V1 SLEEP +24V2 Engine controller...gure 2-3-4, and the loads that supply the 24 V DC power source or the cover open detection signal. In the Eco-power mode, the sleep signal (SLEEP) becomes L level, which is opened. In the Eco-power mode, the circuit shuts off by the printer unit in order to the ...
... CPU of connected load will stop. 2-3-5 Figure 2-3-4 The 24 V DC power source line is shut off the +24V power source that is also output to reduce the power consumption. (2) Interlock and 24 V DC power supply circuit FS-C5016N Power supply PWB 24 V DC output circuit Q101 FET +24V1 SLEEP +24V2 Engine controller...gure 2-3-4, and the loads that supply the 24 V DC power source or the cover open detection signal. In the Eco-power mode, the sleep signal (SLEEP) becomes L level, which is opened. In the Eco-power mode, the circuit shuts off by the printer unit in order to the ...
Service Manual
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... power output O 3.3 V DC 3.3 V DC power output O 3.3 V DC 3.3 V DC power output I 5 V DC 5 V DC power input I /O Voltage Description O 0/24 V DC (pulse) Feed motor energization pulse O 0/24 V DC (pulse) Fuser motor energization pulse O 0/24 V DC (pulse) Fuser motor energization pulse O 0/24 V DC (pulse) Fuser motor energization pulse O 0/24 V DC (pulse) Fuser motor energization pulse -- Ground 2-3-10 FS-C5016N Connector...
... power output O 3.3 V DC 3.3 V DC power output O 3.3 V DC 3.3 V DC power output I 5 V DC 5 V DC power input I /O Voltage Description O 0/24 V DC (pulse) Feed motor energization pulse O 0/24 V DC (pulse) Fuser motor energization pulse O 0/24 V DC (pulse) Fuser motor energization pulse O 0/24 V DC (pulse) Fuser motor energization pulse O 0/24 V DC (pulse) Fuser motor energization pulse -- Ground 2-3-10 FS-C5016N Connector...
Service Manual
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FS-C5016N 2-4-11 S02859 FJ FE,FU,FJ C 1 1 (KP-974) E 2 2 (YC681) Waste toner full sensor Fuser thermostat 1 Fuser heater lamp 1 S02857 FE S02858 FU 33 44 33 44 55 (CN2) S02856 Heat roller (CN1) Power switch S02872 22 S02862 sensor [PWB] Press roller 11 22 Waste toner full 11 Exit ...2 1 B1 B5 (YC694) 9 8 9 +5V1 RCOVOP* TH1 TH2 1 2 3 4 B1 B2 B3 B4 B5 B4 B3 B2 4 3 2 1 +5V1 RCOVOP* TH1 TH2 6 7 8 9 6 7 8 9 (YC801) Humidity sensor Temperature sensor Power supply PWB (YC901) +5V1/+5V1 29/30 29/30 +3.3V1/+3.3V1 27/28 27/28 +3.3V1/+3.3V1 25/26 25/26 GND/GND 23/22 24...
FS-C5016N 2-4-11 S02859 FJ FE,FU,FJ C 1 1 (KP-974) E 2 2 (YC681) Waste toner full sensor Fuser thermostat 1 Fuser heater lamp 1 S02857 FE S02858 FU 33 44 33 44 55 (CN2) S02856 Heat roller (CN1) Power switch S02872 22 S02862 sensor [PWB] Press roller 11 22 Waste toner full 11 Exit ...2 1 B1 B5 (YC694) 9 8 9 +5V1 RCOVOP* TH1 TH2 1 2 3 4 B1 B2 B3 B4 B5 B4 B3 B2 4 3 2 1 +5V1 RCOVOP* TH1 TH2 6 7 8 9 6 7 8 9 (YC801) Humidity sensor Temperature sensor Power supply PWB (YC901) +5V1/+5V1 29/30 29/30 +3.3V1/+3.3V1 27/28 27/28 +3.3V1/+3.3V1 25/26 25/26 GND/GND 23/22 24...