Service Manual
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... applicable to HP DesignJets 3500CP and 3000CP ...of the Service Station Flag 8Ć27 Primer Assembly (Only Applicable to HP DesignJets 2500CP/2000CP 8Ć29 Removal 8Ć29 Installation 8Ć30 Encoder ... Trailing Cable 8Ć36 Removal 8Ć36 Installation 8Ć37 YĆAxis Belt 8Ć39 Removal 8Ć39 Installation 8Ć40 Carriage Assembly 8Ć42...262;46 Cutter Assembly (Only Applicable to HP DesignJets 2500CP and 2000CP) . . . . . 8Ć48 Removal 8Ć48 Installation 8Ć48 Cutter Assembly (Only Applicable to HP DesignJets 3500CP and 3000CP) . . . . ....
... applicable to HP DesignJets 3500CP and 3000CP ...of the Service Station Flag 8Ć27 Primer Assembly (Only Applicable to HP DesignJets 2500CP/2000CP 8Ć29 Removal 8Ć29 Installation 8Ć30 Encoder ... Trailing Cable 8Ć36 Removal 8Ć36 Installation 8Ć37 YĆAxis Belt 8Ć39 Removal 8Ć39 Installation 8Ć40 Carriage Assembly 8Ć42...262;46 Cutter Assembly (Only Applicable to HP DesignJets 2500CP and 2000CP) . . . . . 8Ć48 Removal 8Ć48 Installation 8Ć48 Cutter Assembly (Only Applicable to HP DesignJets 3500CP and 3000CP) . . . . ....
Service Manual
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... 9Ć2 Belt Swelling 9Ć2 Cleaning the Printer 9Ć2 General Cleaning 9Ć2 Cleaning the Drive Roller 9Ć3 Cleaning the Electrical Contacts 9Ć4 Scheduled Maintenance 9Ć4 Level of Printer Usage 9Ć4 Preventive Maintenance Kit Ć Part Number C4704Ć60198 9Ć5 YĆaxis Maintenance Parts 9Ć5 10 Functional Overview DesignJet 2500CPĆPostScript... 10Ć6 Stepper Motors 10Ć7 Sensors 10Ć7 Line Sensor 10Ć7 Cover Sensors 10Ć7 Mechanical Interface Sensors 10Ć8 HP DesignJet CP Series Printers Contents ix
... 9Ć2 Belt Swelling 9Ć2 Cleaning the Printer 9Ć2 General Cleaning 9Ć2 Cleaning the Drive Roller 9Ć3 Cleaning the Electrical Contacts 9Ć4 Scheduled Maintenance 9Ć4 Level of Printer Usage 9Ć4 Preventive Maintenance Kit Ć Part Number C4704Ć60198 9Ć5 YĆaxis Maintenance Parts 9Ć5 10 Functional Overview DesignJet 2500CPĆPostScript... 10Ć6 Stepper Motors 10Ć7 Sensors 10Ć7 Line Sensor 10Ć7 Cover Sensors 10Ć7 Mechanical Interface Sensors 10Ć8 HP DesignJet CP Series Printers Contents ix
Service Manual
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Try the following: D Switch the printer OFF and ON again and check if the error code disappears. D Check that the Encoder Strip is not calibrated. D Clean and lubricate the slider rods. D Replace the YĆaxis belt ' Page 8Ć39. If necessary, clean the encoder ...strip, or if damaged, replace the Encoder Strip ' Page 8Ć32. Using this procedure you will be able to troubleshoot any further. System Error Codes HP DesignJet CP Series Printers 2-25 Corrective Action: ...
Try the following: D Switch the printer OFF and ON again and check if the error code disappears. D Check that the Encoder Strip is not calibrated. D Clean and lubricate the slider rods. D Replace the YĆaxis belt ' Page 8Ć39. If necessary, clean the encoder ...strip, or if damaged, replace the Encoder Strip ' Page 8Ć32. Using this procedure you will be able to troubleshoot any further. System Error Codes HP DesignJet CP Series Printers 2-25 Corrective Action: ...
Service Manual
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... exactly which component failed. System Error: Problem Description: Corrective Action: 040xxx MIO Card Error Try the following : D Switch the printer OFF and ON again and check if the error code disappears. System Error: Problem Description: Corrective Action: 020011 Error during initialization of... Replace the YĆaxis belt ' Page 8Ć39. Make sure the MIO card is NOT damaged or dirty. If the error code disappears, do NOT try to appear after replacing the MIO card, then replace the Electronics Module ' page 8Ć6. 2-26 HP DesignJet CP Series Printers System Error Codes
... exactly which component failed. System Error: Problem Description: Corrective Action: 040xxx MIO Card Error Try the following : D Switch the printer OFF and ON again and check if the error code disappears. System Error: Problem Description: Corrective Action: 020011 Error during initialization of... Replace the YĆaxis belt ' Page 8Ć39. Make sure the MIO card is NOT damaged or dirty. If the error code disappears, do NOT try to appear after replacing the MIO card, then replace the Electronics Module ' page 8Ć6. 2-26 HP DesignJet CP Series Printers System Error Codes
Service Manual
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...HP Part Number DesignJet DesignJet 2500CP/2000CP 3500CP/3000CP Quantity Description 1 0624Ć0704 0624Ć0704 1 Screw (TĆ15) 2 C4704Ć60224 C4723Ć60232 1 Encoder Strip Assembly 3 - - 1 Wedge Clip 4 - - 1 YĆaxis Tensioner Spring 5 C4704Ć60020 C4704Ć60020 1 Pulley Assembly 6 C4704Ć60207 C4723Ć60235 1 YĆaxis Belt... 7 0515Ć2248 0515Ć2248 2 Screw (TĆ20) 8 C4704Ć60063 C4723Ć60063 1 YĆaxis Tensioner Assembly (includes items 3 and 4) 7-18 HP DesignJet CP Series Printers ...
...HP Part Number DesignJet DesignJet 2500CP/2000CP 3500CP/3000CP Quantity Description 1 0624Ć0704 0624Ć0704 1 Screw (TĆ15) 2 C4704Ć60224 C4723Ć60232 1 Encoder Strip Assembly 3 - - 1 Wedge Clip 4 - - 1 YĆaxis Tensioner Spring 5 C4704Ć60020 C4704Ć60020 1 Pulley Assembly 6 C4704Ć60207 C4723Ć60235 1 YĆaxis Belt... 7 0515Ć2248 0515Ć2248 2 Screw (TĆ20) 8 C4704Ć60063 C4723Ć60063 1 YĆaxis Tensioner Assembly (includes items 3 and 4) 7-18 HP DesignJet CP Series Printers ...
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Reference on Drawing YĆaxis Assembly (continued) HP Part Number DesignJet DesignJet 2500CP/2000CP 3500CP/3000CP Quantity Description 1 0515Ć2248 0515Ć2248 2 Screw (TĆ20) 2 0535Ć0031 0535Ć0031 2 Nut 3 3050Ć0026 3050Ć0026 2 ...;60224 C4723Ć60232 1 Encoder Strip Assembly 7 C4704Ć60064 C4723Ć60083 1 YĆaxis Motor Assembly 8 C4704Ć60207 C4723Ć60235 1 YĆaxis Belt 9 9170Ć1687 9170Ć1687 1 Magnetic Core 7-20 HP DesignJet CP Series Printers Parts and Diagrams
Reference on Drawing YĆaxis Assembly (continued) HP Part Number DesignJet DesignJet 2500CP/2000CP 3500CP/3000CP Quantity Description 1 0515Ć2248 0515Ć2248 2 Screw (TĆ20) 2 0535Ć0031 0535Ć0031 2 Nut 3 3050Ć0026 3050Ć0026 2 ...;60224 C4723Ć60232 1 Encoder Strip Assembly 7 C4704Ć60064 C4723Ć60083 1 YĆaxis Motor Assembly 8 C4704Ć60207 C4723Ć60235 1 YĆaxis Belt 9 9170Ć1687 9170Ć1687 1 Magnetic Core 7-20 HP DesignJet CP Series Printers Parts and Diagrams
Service Manual
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...Electrostatic Discharge (ESD) Precautions 8Ć4 Required Tools 8Ć5 Electronics Module 8Ć6 Additional Rear Cover (Only DesignJets 3500CP and 3000CP) . . . . . 8Ć10 Hard Disk Drive, Power Switch Cable 8Ć12 Window...Belt 8Ć39 Carriage Assembly 8Ć42 YĆAxis Motor Assembly 8Ć45 Cutter Assembly (Only DesignJets 2500CP and 2000CP 8Ć48 Cutter Assembly (Only DesignJets 3500CP and 3000CP 8Ć50 Elevator Assembly 8Ć52 Refill Assembly 8Ć55 Bail Assembly and Star Wheel Assemblies 8Ć58 8-2 HP DesignJet CP Series Printers...
...Electrostatic Discharge (ESD) Precautions 8Ć4 Required Tools 8Ć5 Electronics Module 8Ć6 Additional Rear Cover (Only DesignJets 3500CP and 3000CP) . . . . . 8Ć10 Hard Disk Drive, Power Switch Cable 8Ć12 Window...Belt 8Ć39 Carriage Assembly 8Ć42 YĆAxis Motor Assembly 8Ć45 Cutter Assembly (Only DesignJets 2500CP and 2000CP 8Ć48 Cutter Assembly (Only DesignJets 3500CP and 3000CP 8Ć50 Elevator Assembly 8Ć52 Refill Assembly 8Ć55 Bail Assembly and Star Wheel Assemblies 8Ć58 8-2 HP DesignJet CP Series Printers...
Service Manual
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...releasing it click into place, carefully remove the spring and the tensioner wedge clip with a screw driver. 3. Removal and Installation HP DesignJet CP Series Printers 8-39 If the tensioner wedge clip will not click into place. The rest of the procedure is ONLY to be performed if ... the YĆaxis belt from the carriage assembly. Remove the YĆaxis belt by a new YĆaxis belt. 6. Remove the YĆaxis belt pulley (item 6) located in the YĆaxis tensioner holder. 5. Left Hand Cover ' page 8Ć18. To release the tension on the YĆaxis belt (item 3), manually ...
...releasing it click into place, carefully remove the spring and the tensioner wedge clip with a screw driver. 3. Removal and Installation HP DesignJet CP Series Printers 8-39 If the tensioner wedge clip will not click into place. The rest of the procedure is ONLY to be performed if ... the YĆaxis belt from the carriage assembly. Remove the YĆaxis belt by a new YĆaxis belt. 6. Remove the YĆaxis belt pulley (item 6) located in the YĆaxis tensioner holder. 5. Left Hand Cover ' page 8Ć18. To release the tension on the YĆaxis belt (item 3), manually ...
Service Manual
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... tensioner clip from its position in between the two slider rods (see figure 14, item 5). 2. Install the power cable. 8-40 HP DesignJet CP Series Printers Removal and Installation Left Hand Cover ' page 8Ć18. 2. To tension the belt, use a small flatĆblade screw driver to avoid losing the spring. 6. Install the YĆaxis...
... tensioner clip from its position in between the two slider rods (see figure 14, item 5). 2. Install the power cable. 8-40 HP DesignJet CP Series Printers Removal and Installation Left Hand Cover ' page 8Ć18. 2. To tension the belt, use a small flatĆblade screw driver to avoid losing the spring. 6. Install the YĆaxis...
Service Manual
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Right Side (from the rear) 5 3 2 Left Side (from the rear) 6 4 1 Figure 13: YĆAxis Belt Removal and Installation HP DesignJet CP Series Printers 8-41
Right Side (from the rear) 5 3 2 Left Side (from the rear) 6 4 1 Figure 13: YĆAxis Belt Removal and Installation HP DesignJet CP Series Printers 8-41
Service Manual
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...holder by removing two TĆ20 screws from the carriage assembly. 3. Remove the carriage assembly (item 4) by releasing it off the printer and remove the power cord. 1. Remove the following: 1. Left Hand Cover ' page 8Ć18. 2. Carefully disconnect the trailing ...trailing cable carriage clamp (item 1) from underneath the carriage assembly. 8-42 HP DesignJet CP Series Printers Removal and Installation Remove the YĆaxis belt (item 5) from the carriage by sliding it from the retaining clips. 4. YĆAxis Belt ' page 8Ć39. 2. Caution: The rear bushing (item 2)...
...holder by removing two TĆ20 screws from the carriage assembly. 3. Remove the carriage assembly (item 4) by releasing it off the printer and remove the power cord. 1. Remove the following: 1. Left Hand Cover ' page 8Ć18. 2. Carefully disconnect the trailing ...trailing cable carriage clamp (item 1) from underneath the carriage assembly. 8-42 HP DesignJet CP Series Printers Removal and Installation Remove the YĆaxis belt (item 5) from the carriage by sliding it from the retaining clips. 4. YĆAxis Belt ' page 8Ć39. 2. Caution: The rear bushing (item 2)...
Service Manual
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... the carriage assembly. When installing the carriage assembly, hold the rear bushing on the carriage PCA. 6. Making sure the YĆaxis belt (item 5) is tensioned with a small amount of oil. 2. Encoder Strip ' page 8Ć32. 3. Service Station Flag ' ... ' page 5Ć12 5. C06 Printheads Check ' page 5Ć13 6. C07 Color Calibration (Only for HP DesignJet 2500CP/3500CP printers ' page 5Ć15 7. C08 Service Accuracy ' page 5Ć16 Removal and Installation HP DesignJet CP Series Printers 8-43 Install the following calibrations. 1. C02 Refill ' page 5Ć8 3. Window and...
... the carriage assembly. When installing the carriage assembly, hold the rear bushing on the carriage PCA. 6. Making sure the YĆaxis belt (item 5) is tensioned with a small amount of oil. 2. Encoder Strip ' page 8Ć32. 3. Service Station Flag ' ... ' page 5Ć12 5. C06 Printheads Check ' page 5Ć13 6. C07 Color Calibration (Only for HP DesignJet 2500CP/3500CP printers ' page 5Ć15 7. C08 Service Accuracy ' page 5Ć16 Removal and Installation HP DesignJet CP Series Printers 8-43 Install the following calibrations. 1. C02 Refill ' page 5Ć8 3. Window and...
Service Manual
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... 8Ć18. 4. YĆAxis belt ' page 8Ć39 2. Disconnect the YĆaxis motor cable (item 5) from the position J2 Y MOTOR on the YĆaxis bracket (item 2). 3. Remove the cables from the slider rods. 8-45 HP DesignJet CP Series Printers Removal and Installation Remove the one remaining... TĆ20 screw (item 4) which secures the YĆaxis Motor assembly (item 6) to figure 16 ' page 8Ć47 Removal WARNING Switch off the printer and remove the power cord. 1....
... 8Ć18. 4. YĆAxis belt ' page 8Ć39 2. Disconnect the YĆaxis motor cable (item 5) from the position J2 Y MOTOR on the YĆaxis bracket (item 2). 3. Remove the cables from the slider rods. 8-45 HP DesignJet CP Series Printers Removal and Installation Remove the one remaining... TĆ20 screw (item 4) which secures the YĆaxis Motor assembly (item 6) to figure 16 ' page 8Ć47 Removal WARNING Switch off the printer and remove the power cord. 1....
Service Manual
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...the side of the YĆaxis motor assembly. 3. Perform D03 Carriage Axis (YĆaxis) Service Test ' page 4Ć11 8-46 HP DesignJet CP Series Printers Removal and Installation YĆAxis belt ' page 8Ć39 2. Encoder Strip ' page 8Ć32. 3. Window and Top Cover ' page 8Ć15. 5. Install... the TĆ20 screw (item 4) securing the YĆaxis motor assembly (item 6) to the printer. 4. Connect the YĆaxis motor cable (item 5) ...
...the side of the YĆaxis motor assembly. 3. Perform D03 Carriage Axis (YĆaxis) Service Test ' page 4Ć11 8-46 HP DesignJet CP Series Printers Removal and Installation YĆAxis belt ' page 8Ć39 2. Encoder Strip ' page 8Ć32. 3. Window and Top Cover ' page 8Ć15. 5. Install... the TĆ20 screw (item 4) securing the YĆaxis motor assembly (item 6) to the printer. 4. Connect the YĆaxis motor cable (item 5) ...
Service Manual
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...belts from the power source prior to death or injury. DO NOT allow liquid to run on the Printer Users should include the following: 1 Blow away dust accumulation with compressed air if available. 2 Clean the outer surface of dust accumulation, ink, and other contamination. WARNING Disconnect the Printer...if necessary. Cleaning the Printer To maintain the Printer in their bags with dissicant until the Printer is completely dry before using it free of the Printer with a soft lintĆfree cloth. 9-2 HP DesignJet CP Series Printers Preventive Maintenance General Cleaning ...
...belts from the power source prior to death or injury. DO NOT allow liquid to run on the Printer Users should include the following: 1 Blow away dust accumulation with compressed air if available. 2 Clean the outer surface of dust accumulation, ink, and other contamination. WARNING Disconnect the Printer...if necessary. Cleaning the Printer To maintain the Printer in their bags with dissicant until the Printer is completely dry before using it free of the Printer with a soft lintĆfree cloth. 9-2 HP DesignJet CP Series Printers Preventive Maintenance General Cleaning ...
Service Manual
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... Maintenance Kit Ć Part Number C4704Ć60198 (Only Applicable to HP DesignJets 2500CP/2000CP) The preventive maintenance kit consists of: Spare Lens Encoder Strip YĆaxis Pulley Assembly YĆaxis Belt Trailing Cable Cutter YĆaxis Motor Assembly Silicon Grease Surface Cleaner Synthetic ...rods properly, and a lubricant to keep clean are the upper and internal sides of the slider rods. Preventive Maintenance HP DesignJet CP Series printers 9-5 The most important parts to apply onto the rods. After the preventive maintenance is done the Customer Engineer must ...
... Maintenance Kit Ć Part Number C4704Ć60198 (Only Applicable to HP DesignJets 2500CP/2000CP) The preventive maintenance kit consists of: Spare Lens Encoder Strip YĆaxis Pulley Assembly YĆaxis Belt Trailing Cable Cutter YĆaxis Motor Assembly Silicon Grease Surface Cleaner Synthetic ...rods properly, and a lubricant to keep clean are the upper and internal sides of the slider rods. Preventive Maintenance HP DesignJet CP Series printers 9-5 The most important parts to apply onto the rods. After the preventive maintenance is done the Customer Engineer must ...
Service Manual
Page 314
... stepper motors on the YĆaxis assembly. 10-4 HP DesignJet CP Series printers Functional Overview YĆAxis Assembly The YĆaxis Assembly provides accurate left hand side plate. The carriage assembly holds the four printheads. YĆaxis belt and YĆaxis belt tensioner The YĆaxis belt is secured to know exactly where it through a labyrinth...
... stepper motors on the YĆaxis assembly. 10-4 HP DesignJet CP Series printers Functional Overview YĆAxis Assembly The YĆaxis Assembly provides accurate left hand side plate. The carriage assembly holds the four printheads. YĆaxis belt and YĆaxis belt tensioner The YĆaxis belt is secured to know exactly where it through a labyrinth...
Service Manual
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...262;10 caused by Misalignment, 6Ć11 caused by Printhead problems, 6Ć8 causes, 6Ć8 Problem, 6Ć8 belt, swelling, 9Ć2 C Cables Bail Stepper Motor Cable, 8Ć64 Front Panel Cable, 8Ć21, 8Ć24...drive roller, 9Ć3 Electrical Contacts, 1Ć17, 9Ć4 general, 9Ć2 Printer, 9Ć2 Color, Service Calibration, 5Ć15 Color Alignment Quality Test Pattern, 6Ć14 Color Variation Test Pattern, 6Ć16 Cover Sensors, problem, 1Ć10 Cutter problem, 1... Entering Service Calibrations, 5Ć5 Service Tests, 4Ć5 HP DesignJet CP Series Printers
...262;10 caused by Misalignment, 6Ć11 caused by Printhead problems, 6Ć8 causes, 6Ć8 Problem, 6Ć8 belt, swelling, 9Ć2 C Cables Bail Stepper Motor Cable, 8Ć64 Front Panel Cable, 8Ć21, 8Ć24...drive roller, 9Ć3 Electrical Contacts, 1Ć17, 9Ć4 general, 9Ć2 Printer, 9Ć2 Color, Service Calibration, 5Ć15 Color Alignment Quality Test Pattern, 6Ć14 Color Variation Test Pattern, 6Ć16 Cover Sensors, problem, 1Ć10 Cutter problem, 1... Entering Service Calibrations, 5Ć5 Service Tests, 4Ć5 HP DesignJet CP Series Printers
Service Manual
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..., 1Ć7 Service Accuracy, Service Calibration, 5Ć16 Service Calibrations, 5Ć3 Carriage, 5Ć6 Color, 5Ć15 Entering, 5Ć5 Font Type Set, 5Ć19 Line Sensor, 5Ć9 Maintenance,...PCA, 8Ć26, 8Ć27 Motor Gear, 8Ć26 Noisy, 1Ć9 HP DesignJet CP Series Printers Service Calibration, 5Ć11 Service Station Flag, 8Ć26 Service Test, 4Ć...83 StandĆby Button, 8Ć24 Star Wheel Assembly, 8Ć60 Starguard Assembly, 8Ć62 swelling of belt, 9Ć2 System Error Code 0000D8, 2Ć3 010020, 2Ć3 010021, 2Ć4 010022, 2Ć4 010023...
..., 1Ć7 Service Accuracy, Service Calibration, 5Ć16 Service Calibrations, 5Ć3 Carriage, 5Ć6 Color, 5Ć15 Entering, 5Ć5 Font Type Set, 5Ć19 Line Sensor, 5Ć9 Maintenance,...PCA, 8Ć26, 8Ć27 Motor Gear, 8Ć26 Noisy, 1Ć9 HP DesignJet CP Series Printers Service Calibration, 5Ć11 Service Station Flag, 8Ć26 Service Test, 4Ć...83 StandĆby Button, 8Ć24 Star Wheel Assembly, 8Ć60 Starguard Assembly, 8Ć62 swelling of belt, 9Ć2 System Error Code 0000D8, 2Ć3 010020, 2Ć3 010021, 2Ć4 010022, 2Ć4 010023...
Service Manual
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... and Top Cover, 8Ć15 X XĆAxis Assembly, 8Ć68 Helical Gear, 8Ć68 Y YĆAxis Belt, 8Ć39 YĆaxis Belt Pulley, 8Ć39 YĆAxis Motor Assembly, 8Ć47 YĆAxis Motor Cable, 8Ć47 YĆaxis Motor Pulley, 8Ć39 YĆaxis Tensioner Holder, 8Ć39 Index-6 HP DesignJet CP Series Printers
... and Top Cover, 8Ć15 X XĆAxis Assembly, 8Ć68 Helical Gear, 8Ć68 Y YĆAxis Belt, 8Ć39 YĆaxis Belt Pulley, 8Ć39 YĆAxis Motor Assembly, 8Ć47 YĆAxis Motor Cable, 8Ć47 YĆaxis Motor Pulley, 8Ć39 YĆaxis Tensioner Holder, 8Ć39 Index-6 HP DesignJet CP Series Printers