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...Clean-Up 5. Installation 5.1 Location 5.2 Foundation 5.3 HCP Pump Piping - Flooded Installation 6. Connection to User Safety 3. TABLE OF CONTENTS Table of Contents 1. Description 1.1 HCP Series Self-Priming Centrifugal Pump and Trap 1.2 Technical Characteristics 2. Dimensions 4. Safety Instructions 2.1 Safety Signs Used in the Manual 2.2 Important Safety Instructions 2.3 Nameplate Ratings 2.4 Liability 2.5 Standards 2.6 General Instructions in Relation to the Main Power Supply 6.1 Electrical 6.2 Voltage 6.3 Emergency Shutoff 6.4 Grounding/Bonding 6.5 Wiring 6.6 Engineering Specs...
...Clean-Up 5. Installation 5.1 Location 5.2 Foundation 5.3 HCP Pump Piping - Flooded Installation 6. Connection to User Safety 3. TABLE OF CONTENTS Table of Contents 1. Description 1.1 HCP Series Self-Priming Centrifugal Pump and Trap 1.2 Technical Characteristics 2. Dimensions 4. Safety Instructions 2.1 Safety Signs Used in the Manual 2.2 Important Safety Instructions 2.3 Nameplate Ratings 2.4 Liability 2.5 Standards 2.6 General Instructions in Relation to the Main Power Supply 6.1 Electrical 6.2 Voltage 6.3 Emergency Shutoff 6.4 Grounding/Bonding 6.5 Wiring 6.6 Engineering Specs...
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Strainer 8. Illustrations and Electrical Drawings 13. 7. Suction 7.7 Piping - Maintenance/Conservation - Troubleshooting 12. Discharge 7.8 Piping - Strainer 10. Start-Up and Operation 8.1 Prior to Start-Up 8.2 Starting/Priming the Pump 8.3 Maintenance 8.4 Storage/Winterization 8.5 Storing Pump for Winterization 9. Exploded Diagram 3 Pump Suction Requirements 7.1 Entrapment Protection 7.2 Suction Outlet Covers 7.3 Outlets Per Pump 7.4 Water Velocity and Flow Rates 7.5 Piping - Assembly/Disassembly/Parts List 11. General 7.6 Piping -
Strainer 8. Illustrations and Electrical Drawings 13. 7. Suction 7.7 Piping - Maintenance/Conservation - Troubleshooting 12. Discharge 7.8 Piping - Strainer 10. Start-Up and Operation 8.1 Prior to Start-Up 8.2 Starting/Priming the Pump 8.3 Maintenance 8.4 Storage/Winterization 8.5 Storing Pump for Winterization 9. Exploded Diagram 3 Pump Suction Requirements 7.1 Entrapment Protection 7.2 Suction Outlet Covers 7.3 Outlets Per Pump 7.4 Water Velocity and Flow Rates 7.5 Piping - Assembly/Disassembly/Parts List 11. General 7.6 Piping -
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... Hayward HCP Series Self-Priming Centrifugal Pump is designed for use will reduce service calls and chance of injury and will lengthen pump life. Technical Support: 1-800-657-2287 Hayward Commercial self-priming pumps provide a technologically advanced alternative to see nameplate ratings) Consumption: See nameplate ratings Frequency: See nameplate ratings R.P.M.: 3,450 Shaft: Stainless steel Pump: Water temperature: Maximum 122ºF Maximum pressure: 40 PSI Impeller model: Closed Type of the strainer basket, to traditional pumps...
... Hayward HCP Series Self-Priming Centrifugal Pump is designed for use will reduce service calls and chance of injury and will lengthen pump life. Technical Support: 1-800-657-2287 Hayward Commercial self-priming pumps provide a technologically advanced alternative to see nameplate ratings) Consumption: See nameplate ratings Frequency: See nameplate ratings R.P.M.: 3,450 Shaft: Stainless steel Pump: Water temperature: Maximum 122ºF Maximum pressure: 40 PSI Impeller model: Closed Type of the strainer basket, to traditional pumps...
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... order to obtain the maximum performance shown by the following : To reduce the risk of the HCP Series Self-Priming Pumps. Warns about hazards that it may also be readily disassembled for storage and reassembled to the potential for use with permanently installed pools and may be used with this symbol on your system or in good condition; SAFETY INSTRUCTIONS 2.
... order to obtain the maximum performance shown by the following : To reduce the risk of the HCP Series Self-Priming Pumps. Warns about hazards that it may also be readily disassembled for storage and reassembled to the potential for use with permanently installed pools and may be used with this symbol on your system or in good condition; SAFETY INSTRUCTIONS 2.
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..., visually check system to a high pressure or city water system. 3. Trapped air in owner's manual when installing and operating equipment. 1. The content of the unit, shall release the manufacturer or distributor from all pressure tests. 2. BE SURE all air in system before operating or testing equipment. Remove trap lid and retighten by persons or damages caused to Hayward equipment only. and ELECTRICAL SPECIFICATIONS, section 3.2. 2.4 LIABILITY Failure to...
..., visually check system to a high pressure or city water system. 3. Trapped air in owner's manual when installing and operating equipment. 1. The content of the unit, shall release the manufacturer or distributor from all pressure tests. 2. BE SURE all air in system before operating or testing equipment. Remove trap lid and retighten by persons or damages caused to Hayward equipment only. and ELECTRICAL SPECIFICATIONS, section 3.2. 2.4 LIABILITY Failure to...
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Pressing of the electrical on Technical Characteristics. Suction entrapment hazard, see section 6. Installation, repair and maintenance operations will be carried out in contact. Electricity conductors, or parts which , when functioning, are correct. Compliance with the equipment disconnected from the main power supply. Please ensure that the equipment selected is adequate for the use for user's hands to be dry, and also with...
Pressing of the electrical on Technical Characteristics. Suction entrapment hazard, see section 6. Installation, repair and maintenance operations will be carried out in contact. Electricity conductors, or parts which , when functioning, are correct. Compliance with the equipment disconnected from the main power supply. Please ensure that the equipment selected is adequate for the use for user's hands to be dry, and also with...
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....00" 35.98" 37.16" 38.74" Shipping Weight (lbs) 101 132 154 165 8 PERFORMANCE - HCP Single Speed Pumps PERFORMACE - DIMENSIONS Total Dynamic Head (Ft) 3. PERFORMANCE - ELECTRICAL SPECIFICATIONS: Commercial Pump Ordering Information Model No. PERFORMACE - PERFORMACE - HCP55 HCP75 HCP100 HCP125 All motors: Certified to UL 1004, IP 55 protection, insulation class F. 60 hz., 3.550 R.P.M. Dimensions FIGURE...
....00" 35.98" 37.16" 38.74" Shipping Weight (lbs) 101 132 154 165 8 PERFORMANCE - HCP Single Speed Pumps PERFORMACE - DIMENSIONS Total Dynamic Head (Ft) 3. PERFORMANCE - ELECTRICAL SPECIFICATIONS: Commercial Pump Ordering Information Model No. PERFORMACE - PERFORMACE - HCP55 HCP75 HCP100 HCP125 All motors: Certified to UL 1004, IP 55 protection, insulation class F. 60 hz., 3.550 R.P.M. Dimensions FIGURE...
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... foundation must be a drain in the enclosure at lowest portion of a foot valve at or below the motor's rated ambient temperature whenever the pump is higher than the maximum ambient temperature rating (Max. Installation 5.1 LOCATION ATTENTION Only qualified, licensed personnel should install pump and wiring. It's important to keep the temperature in the floor as possible. • Use short, direct suction pipe (to prevent...
... foundation must be a drain in the enclosure at lowest portion of a foot valve at or below the motor's rated ambient temperature whenever the pump is higher than the maximum ambient temperature rating (Max. Installation 5.1 LOCATION ATTENTION Only qualified, licensed personnel should install pump and wiring. It's important to keep the temperature in the floor as possible. • Use short, direct suction pipe (to prevent...
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... 11 NOT TO SCALE. SLOPE PIPE UPWARD TO PUMP. SUPPORT PIPE TO FILTER DISCHARGE PIPE DIAMETER 4". SUCTION LIFT INSTALLATION Figure 5.3 Installation Diagram. FROM POOL SUCTION PLUMBING ISOLATION VALVES FULL OPEN WHEN PUMPING STRAIGHT RUN AS SHORT AS POSSIBLE BUT AT LEAST 6 TIMES PIPE DIAMETER (TO STABILIZE FLOW) FROM NEAREST FITTING TO STRAINER. SUPPORT PIPE TO FILTER DISCHARGE PIPE DIAMETER 4". MINIMUM SUCTION PIPE DIAMETER 4" LONG RADIUS ELBOW...
... 11 NOT TO SCALE. SLOPE PIPE UPWARD TO PUMP. SUPPORT PIPE TO FILTER DISCHARGE PIPE DIAMETER 4". SUCTION LIFT INSTALLATION Figure 5.3 Installation Diagram. FROM POOL SUCTION PLUMBING ISOLATION VALVES FULL OPEN WHEN PUMPING STRAIGHT RUN AS SHORT AS POSSIBLE BUT AT LEAST 6 TIMES PIPE DIAMETER (TO STABILIZE FLOW) FROM NEAREST FITTING TO STRAINER. SUPPORT PIPE TO FILTER DISCHARGE PIPE DIAMETER 4". MINIMUM SUCTION PIPE DIAMETER 4" LONG RADIUS ELBOW...
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... pool installations and electrical codes and requirements. CONNECTION TO THE MAIN POWER SUPPLY 6.1 ELECTRICAL Hazardous voltage. Wire sizing, wire type, branch circuit fuse protection, motor starter, control equipment, and related items must be installed by several manufacturers and nameplate data (service factor, maximum amperage, etc.) will vary. Can shock, burn, or cause death. Failure to disconnect power at service panel before connecting to ground motor can cause fire or seriously damage motor and voids warranty...
... pool installations and electrical codes and requirements. CONNECTION TO THE MAIN POWER SUPPLY 6.1 ELECTRICAL Hazardous voltage. Wire sizing, wire type, branch circuit fuse protection, motor starter, control equipment, and related items must be installed by several manufacturers and nameplate data (service factor, maximum amperage, etc.) will vary. Can shock, burn, or cause death. Failure to disconnect power at service panel before connecting to ground motor can cause fire or seriously damage motor and voids warranty...
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... or National Electrical Code. Connect motor ground terminal to local and National Electrical Code requirements. In tri-phase motors, the impeller (13) can even damage the mechanical seal. use in a location that all lifeguards and pool personnel understand the switch's use size and type wire required by the arrow on the nameplate rating (80) (fig. 4, page 23); 6.3 EMERGENCY SHUTOFF Install an Emergency Shutoff Switch near pool. Clearly mark this purpose, HCP Series pumps have...
... or National Electrical Code. Connect motor ground terminal to local and National Electrical Code requirements. In tri-phase motors, the impeller (13) can even damage the mechanical seal. use in a location that all lifeguards and pool personnel understand the switch's use size and type wire required by the arrow on the nameplate rating (80) (fig. 4, page 23); 6.3 EMERGENCY SHUTOFF Install an Emergency Shutoff Switch near pool. Clearly mark this purpose, HCP Series pumps have...
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... main drains connected to the pump whenever it is , there must be connected to use or operate swimming pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose. All suction outlets must have correctly installed, screw-fastened covers in the pump suction hydraulic system must be replaced if cracked, broken, or missing. However, if two main drains run into a single suction line, the...
... main drains connected to the pump whenever it is , there must be connected to use or operate swimming pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose. All suction outlets must have correctly installed, screw-fastened covers in the pump suction hydraulic system must be replaced if cracked, broken, or missing. However, if two main drains run into a single suction line, the...
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... by fully opening filter manual air relief valve until a steady stream of water (not air or air and water mix) is 40 PSI (2.8 bar) water pressure. Pool fittings must conform to prevent leaks. 3. Air pressure in contact with air pressure. To avoid breaking pump or putting unnecessary strains on filter, prior to Start-Up NOTE - Ensure all parts to removing cover. Allow no more than 40 psi (275 kPa) at a water temperature no...
... by fully opening filter manual air relief valve until a steady stream of water (not air or air and water mix) is 40 PSI (2.8 bar) water pressure. Pool fittings must conform to prevent leaks. 3. Air pressure in contact with air pressure. To avoid breaking pump or putting unnecessary strains on filter, prior to Start-Up NOTE - Ensure all parts to removing cover. Allow no more than 40 psi (275 kPa) at a water temperature no...
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Failure to do so may cause reverse rotation of water (not air or air and water) is necessary. • Keep motor clean. Running the pump dry may take up to clean. Inspect O-ring and re-install on strainer cover. • Replace strainer cover on power and wait for the mechanical shaft seal. Priming time will prime itself when suction and outlet valves are open when pump is higher than the pump, unscrew and remove strainer...
Failure to do so may cause reverse rotation of water (not air or air and water) is necessary. • Keep motor clean. Running the pump dry may take up to clean. Inspect O-ring and re-install on strainer cover. • Replace strainer cover on power and wait for the mechanical shaft seal. Priming time will prime itself when suction and outlet valves are open when pump is higher than the pump, unscrew and remove strainer...
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... motor dry and covered during storage. Once the water is nontoxic and will void the warranty. Hazardous pressure. To remove the basket, place all valves in position of the valves will be made at all pressure. Drain all inlets to the pool. 2. Maintenance/Conservation - Regularly check and clean the strainer basket (page 23). ATTENTION Allowing the pump to disconnect power may damage plastic components in your pool/spa system. Remove drain plugs...
... motor dry and covered during storage. Once the water is nontoxic and will void the warranty. Hazardous pressure. To remove the basket, place all valves in position of the valves will be made at all pressure. Drain all inlets to the pool. 2. Maintenance/Conservation - Regularly check and clean the strainer basket (page 23). ATTENTION Allowing the pump to disconnect power may damage plastic components in your pool/spa system. Remove drain plugs...
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... event of the motor flooding, do not use a wrench on flats when removing lid bolts. When installing cover, clean O-Ring surface in chemicals. "do not strike" to freeze. Remove strainer cover to allow pump to avoid its O-ring seal. Remove drain plug when storing for season. For storage of the strainer, remove the basket and clean it is switched off for the season. Leave drain plug out during...
... event of the motor flooding, do not use a wrench on flats when removing lid bolts. When installing cover, clean O-Ring surface in chemicals. "do not strike" to freeze. Remove strainer cover to allow pump to avoid its O-ring seal. Remove drain plug when storing for season. For storage of the strainer, remove the basket and clean it is switched off for the season. Leave drain plug out during...
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... pump, loosening the drain plugs with the motor, keep in mind that the diffuser flange, and all other connections, must be in perfect condition for use." To order any operation, all power (this falls into the correct space. Assembly/Disassembly ATTENTION Before performing any spare parts, indication must be loose. In order to dismount the impeller loosen the screw and its O-Ring using...
... pump, loosening the drain plugs with the motor, keep in mind that the diffuser flange, and all other connections, must be in perfect condition for use." To order any operation, all power (this falls into the correct space. Assembly/Disassembly ATTENTION Before performing any spare parts, indication must be loose. In order to dismount the impeller loosen the screw and its O-Ring using...
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...-to ground with ohmmeter. FLOW THROUGH PUMP COMPLETELY Locate and remove obstruction. LOOSE PARTS Inspect, repair. 21 Isolate open (THREE PHASE UNITS) circuit (circuit breaker, fuse, broken connections, etc.) C. FOR VOLTAGE E. CONTROL FAILURE Check control device, starter contactor, H-O-A selector switch, etc., for reversing single phase motor. 2. ELECTRICAL A. LOW VOLTAGE AT MOTOR Running voltage across each leg of motor must be less than 5% variation from motor nameplate rating. MOTOR LEADS IMPROPERLY GROUPED Refer to Repair Instructions for wear of starter...
...-to ground with ohmmeter. FLOW THROUGH PUMP COMPLETELY Locate and remove obstruction. LOOSE PARTS Inspect, repair. 21 Isolate open (THREE PHASE UNITS) circuit (circuit breaker, fuse, broken connections, etc.) C. FOR VOLTAGE E. CONTROL FAILURE Check control device, starter contactor, H-O-A selector switch, etc., for reversing single phase motor. 2. ELECTRICAL A. LOW VOLTAGE AT MOTOR Running voltage across each leg of motor must be less than 5% variation from motor nameplate rating. MOTOR LEADS IMPROPERLY GROUPED Refer to Repair Instructions for wear of starter...
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HCP SERIES COMMERCIAL SELF-PRIMING PUMPS MANUAL Description Lid Bolt Set Pump Lid Filter Basket Internal O-Ring Set Seal Set Pump Casing Pump Support Drain Plug Set (Qty. of Hayward Industries, Inc. © 2010 Hayward Industries, Inc. Hayward Commercial 10101 Molecular Dr. I Suite 200 I Rockville, MD 20850 Visit us at: www.Hayward-CommercialPool.com Total System: Pumps I Filters I Cleaners I Sanitization I Automation I Lighting I Safety I Parts & Accessories Hayward is ready to serve you in direct contact with an experienced technical commercial products specialist...
HCP SERIES COMMERCIAL SELF-PRIMING PUMPS MANUAL Description Lid Bolt Set Pump Lid Filter Basket Internal O-Ring Set Seal Set Pump Casing Pump Support Drain Plug Set (Qty. of Hayward Industries, Inc. © 2010 Hayward Industries, Inc. Hayward Commercial 10101 Molecular Dr. I Suite 200 I Rockville, MD 20850 Visit us at: www.Hayward-CommercialPool.com Total System: Pumps I Filters I Cleaners I Sanitization I Automation I Lighting I Safety I Parts & Accessories Hayward is ready to serve you in direct contact with an experienced technical commercial products specialist...
Parts Diagram
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... PUMP STRAINER BODY HCXP6023A PUMP SUPPORT BOLT SET (QTY. HCP55 (QTY. OF 2) BEARINGS SET-HCP75/100/125 (QTY. Part Number HCXP6017A Description SEAL PLATE SET HCXP6018A SEAL PLATE SCREW SET (QTY. HCP55 MOTOR COVER - OF 4) Components PLASTIC FLANGE DIFFUSER GASKET SEAL SET 14 SEAL SET 15 FLANGE O-RING IMPELLER O-RING FLAT GASKET Drawing Number 17 11 14 15 16 37 41 NUT DIN934 M10 31 SCREW DIN 912 M10X30 38 SCREW DIN 912 39 M10X130 O-RING CONECTION SET...
... PUMP STRAINER BODY HCXP6023A PUMP SUPPORT BOLT SET (QTY. HCP55 (QTY. OF 2) BEARINGS SET-HCP75/100/125 (QTY. Part Number HCXP6017A Description SEAL PLATE SET HCXP6018A SEAL PLATE SCREW SET (QTY. HCP55 MOTOR COVER - OF 4) Components PLASTIC FLANGE DIFFUSER GASKET SEAL SET 14 SEAL SET 15 FLANGE O-RING IMPELLER O-RING FLAT GASKET Drawing Number 17 11 14 15 16 37 41 NUT DIN934 M10 31 SCREW DIN 912 M10X30 38 SCREW DIN 912 39 M10X130 O-RING CONECTION SET...
