PD100 and PD120 Service Guide
Page 1
for more information, please refer to http://csd.acer.com.tw PRINTED IN TAIWAN PD100 / PD120 Service Guide Service guide files and updates are available on the AIPG/CSD web;
for more information, please refer to http://csd.acer.com.tw PRINTED IN TAIWAN PD100 / PD120 Service Guide Service guide files and updates are available on the AIPG/CSD web;
PD100 and PD120 Service Guide
Page 2
Date Chapter Updates II Revision History Please refer to the table below for the updates made on PD100 / PD120 service guide.
Date Chapter Updates II Revision History Please refer to the table below for the updates made on PD100 / PD120 service guide.
PD100 and PD120 Service Guide
Page 6
... Procedure 47 Function Test and Alignment Procedure 49 Product / Test Equipment / Test Condition 49 Inspection Procecdure 50 Guide to Entering Service Mode and Factory Reset (PD100) 53 Chapter 5 Exploded Overview 54 Exploded Overview 54 Appendix Serial Number Definition System 80 I. Serial Number System Definition 80 II. The Different Parts between...
... Procedure 47 Function Test and Alignment Procedure 49 Product / Test Equipment / Test Condition 49 Inspection Procecdure 50 Guide to Entering Service Mode and Factory Reset (PD100) 53 Chapter 5 Exploded Overview 54 Exploded Overview 54 Appendix Serial Number Definition System 80 I. Serial Number System Definition 80 II. The Different Parts between...
PD100 and PD120 Service Guide
Page 10
Connection Ports Item 1 2 3 4 5 6 7 8 9 10 Description DVI Input Connector (for Digital signal with HDCP function) (Optional) PC Analog Signal / HDTV / Component Video Input Connector Audio Input Connector S-Video Input Connector Monitor Loop-through Output Connector USB Connector Remote Control IR Receiver Composite Video Input Connector KensingtonTM Lock Port 5V DC Output Jack (dfor attached dongle device) (for PD100 only) (for PD120 only) Chapter 1 4
Connection Ports Item 1 2 3 4 5 6 7 8 9 10 Description DVI Input Connector (for Digital signal with HDCP function) (Optional) PC Analog Signal / HDTV / Component Video Input Connector Audio Input Connector S-Video Input Connector Monitor Loop-through Output Connector USB Connector Remote Control IR Receiver Composite Video Input Connector KensingtonTM Lock Port 5V DC Output Jack (dfor attached dongle device) (for PD100 only) (for PD120 only) Chapter 1 4
PD100 and PD120 Service Guide
Page 11
Connecting the Projector Item 1 2 3 4 5 6 7 8 9 5 Description Power Cord VGA Cable Composite Video Cable USB Cable VGA to Component / HDTV Adapter S-Video Cable Audio Cable Jack / Jack DVI Cable (Optional Accessory) 5V DC Output Jack for attached Dongle Device (for PD100 only) (for PD120 only) Chapter 1
Connecting the Projector Item 1 2 3 4 5 6 7 8 9 5 Description Power Cord VGA Cable Composite Video Cable USB Cable VGA to Component / HDTV Adapter S-Video Cable Audio Cable Jack / Jack DVI Cable (Optional Accessory) 5V DC Output Jack for attached Dongle Device (for PD100 only) (for PD120 only) Chapter 1
PD100 and PD120 Service Guide
Page 13
Firmware (PD100 / PD120) Hardware : Item Photo Item Projector (PD100) Projector (PD120) Chapter 2 Photo Power Cord PC or Laptop USB Cable 7 Chapter 2 USB) - DLP Composer - Firmware Upgrade Equipment Needed Software : (DDP 2000-
Firmware (PD100 / PD120) Hardware : Item Photo Item Projector (PD100) Projector (PD120) Chapter 2 Photo Power Cord PC or Laptop USB Cable 7 Chapter 2 USB) - DLP Composer - Firmware Upgrade Equipment Needed Software : (DDP 2000-
PD100 and PD120 Service Guide
Page 19
Choose "Flash Loader" 2. Click "Browse" to process the firmware upgrade. 2. If the firmware is ready, click "Start Download" to search the firmware file. (PD100 / PD120) 3. Select the item "Skip Boot Loader Area (load 1 all but the first 16KB)." 4. Click "Reset Bus" to erase the flash memory.) Photo 2 3 4 Note: 7 1. Click "...
Choose "Flash Loader" 2. Click "Browse" to process the firmware upgrade. 2. If the firmware is ready, click "Start Download" to search the firmware file. (PD100 / PD120) 3. Select the item "Skip Boot Loader Area (load 1 all but the first 16KB)." 4. Click "Reset Bus" to erase the flash memory.) Photo 2 3 4 Note: 7 1. Click "...
PD100 and PD120 Service Guide
Page 21
EDID Key-in (Fixture: JP3 must be closed) Item Photo RS-232 Cable (F - M) Item Power Adapter for Fixture DVI Cable Generic Fixture VGA Cable PC Projector (PD100) Power Cord One additional monitor (for EDID Key-in Program - V3 Fixture for checking the program execution) Projector (PD120) 15 Photo Chapter 2 EDID Program (Generic V0.51) - EDID Table (*.ini) Hardware: - EDID Upgrade Equipment Needed Software: -
EDID Key-in (Fixture: JP3 must be closed) Item Photo RS-232 Cable (F - M) Item Power Adapter for Fixture DVI Cable Generic Fixture VGA Cable PC Projector (PD100) Power Cord One additional monitor (for EDID Key-in Program - V3 Fixture for checking the program execution) Projector (PD120) 15 Photo Chapter 2 EDID Program (Generic V0.51) - EDID Table (*.ini) Hardware: - EDID Upgrade Equipment Needed Software: -
PD100 and PD120 Service Guide
Page 25
... any of the system and all power and signal cables from the electrical outlet. Chapter 3 Mechanical Disassembly & Reassembly This section provides disassembly & Reassembly procedures for PD100 Micro Portable SVGA DMD Projector. Before you do the following procedures: 1.
... any of the system and all power and signal cables from the electrical outlet. Chapter 3 Mechanical Disassembly & Reassembly This section provides disassembly & Reassembly procedures for PD100 Micro Portable SVGA DMD Projector. Before you do the following procedures: 1.
PD100 and PD120 Service Guide
Page 55
... DVD player with XGA resolution (Color Video Signal & Pattern Generator) - Symptom Normal Repair NFF Auto Shutdown Burn-in (Refer to the table below . PD100 / PD120 Test Equipment - After changing parts, check the information below ). IBM PC with Multi-system (NTSC/PAL/SECAM), equipped "Component""S-Video"and "...Composite" - Circumstance Brightness : Dark room less than 2.5 lux. - Quantum Data 802B or CHROMA2316 - After repairing each PD100, the unit should be burn-in Time 2 Hours 4 Hours 6 Hours 49 Chapter 4 HDTV Tuner or Source (480P, 1080i) -
... DVD player with XGA resolution (Color Video Signal & Pattern Generator) - Symptom Normal Repair NFF Auto Shutdown Burn-in (Refer to the table below . PD100 / PD120 Test Equipment - After changing parts, check the information below ). IBM PC with Multi-system (NTSC/PAL/SECAM), equipped "Component""S-Video"and "...Composite" - Circumstance Brightness : Dark room less than 2.5 lux. - Quantum Data 802B or CHROMA2316 - After repairing each PD100, the unit should be burn-in Time 2 Hours 4 Hours 6 Hours 49 Chapter 4 HDTV Tuner or Source (480P, 1080i) -
PD100 and PD120 Service Guide
Page 56
... or Tracking selection. - Note: (1) Bright Pixel: Test Pattern: Full Black Pattern - Chapter 4 50 Test Signal : 480P, 1080i (PD100) - Please check and ensure that the pixel number should be adjustable to the inner of the Engineering Mode. 6 Screen Uniformity Should be ...unit to do video calibration; Test Pattern : Full Screen - check and see if there are well-performed. - Test Signal : 800x600@75Hz (PD100) - Inspection Procedure No Step Specification Procedure 1 Frequency and Tracking Eliminate visual wavy noise by Model) - And Vert. then, 4:3 screen and...
... or Tracking selection. - Note: (1) Bright Pixel: Test Pattern: Full Black Pattern - Chapter 4 50 Test Signal : 480P, 1080i (PD100) - Please check and ensure that the pixel number should be adjustable to the inner of the Engineering Mode. 6 Screen Uniformity Should be ...unit to do video calibration; Test Pattern : Full Screen - check and see if there are well-performed. - Test Signal : 800x600@75Hz (PD100) - Inspection Procedure No Step Specification Procedure 1 Frequency and Tracking Eliminate visual wavy noise by Model) - And Vert. then, 4:3 screen and...
PD100 and PD120 Service Guide
Page 57
...'t accept the leakage is changed, firmware upgrade, Video Calibration & ADC Calibration should be Performance normal without color abnormal - Test Signal : 720x480@75Hz (PD100) - Test Pattern : White (Top) Black (Bottom) Note: 1. Gray level should be done as well. - Test Pattern : 32 Grays, ... and Each R, G, B White Color color should be distinguishable and without color abnormal issue - Video Calibration - Test Signal : 800x600@75Hz (PD100) - Choose "Exit" to Bottom) - Guide to 4-6. Once Main Board is brighter than Gray 10 pattern - Test Signal : 800x600@75Hz...
...'t accept the leakage is changed, firmware upgrade, Video Calibration & ADC Calibration should be Performance normal without color abnormal - Test Signal : 720x480@75Hz (PD100) - Test Pattern : White (Top) Black (Bottom) Note: 1. Gray level should be done as well. - Test Pattern : 32 Grays, ... and Each R, G, B White Color color should be distinguishable and without color abnormal issue - Video Calibration - Test Signal : 800x600@75Hz (PD100) - Choose "Exit" to Bottom) - Guide to 4-6. Once Main Board is brighter than Gray 10 pattern - Test Signal : 800x600@75Hz...
PD100 and PD120 Service Guide
Page 59
Guide to Entering Service Mode and Factory Reset (PD100) No Item 1 Service Mode Steps Please do the following actions will allow you to erase all saved change again and restore the factory defaults. Please ...
Guide to Entering Service Mode and Factory Reset (PD100) No Item 1 Service Mode Steps Please do the following actions will allow you to erase all saved change again and restore the factory defaults. Please ...
PD100 and PD120 Service Guide
Page 60
... Item Part Number Description 1 70.82V22G001 ASSY FRONT COVER MODULE PD100 2 70.82V24G001 ASSY TOP COVER MODULE PD100 3 70.82V15G001 ASSY BOTTOM HOUSING MODULE PD100 4 70.82G09G001 ASSY LAMP MODULE EP7190 5 70.82V23G001 ASSY BACK COVER DC MODULE PD100 6 70.82V33G001 ASSY LAMP COVER MODULE PD100 7 85.1A323.100 SCREW PAN MECH M3*10 BLACK...
... Item Part Number Description 1 70.82V22G001 ASSY FRONT COVER MODULE PD100 2 70.82V24G001 ASSY TOP COVER MODULE PD100 3 70.82V15G001 ASSY BOTTOM HOUSING MODULE PD100 4 70.82G09G001 ASSY LAMP MODULE EP7190 5 70.82V23G001 ASSY BACK COVER DC MODULE PD100 6 70.82V33G001 ASSY LAMP COVER MODULE PD100 7 85.1A323.100 SCREW PAN MECH M3*10 BLACK...
PD100 and PD120 Service Guide
Page 62
...Housing Module Exploded Parts List Item 1 2 3 Part Number 70.82V09G001 70.82V17G001 61.82G12G001 Description ASSY BOTTOM BASE MODULE PD120 ASSY ENGINE MODULE PD100 LAMP LIGHTCUT TOP FOR E19 AL 0.6t EP7190 4 70.82V10G001 ASSY AXIAL FAN MODULE PD120 5 70.82V04G001 6 80.82V51G001 7 51.82V19G001 ...8 70.82V25G001 ASSY BOTTOM EMI SHIELDING MODULE PD120 PCBA MAIN BD PD100 ZOOM RING MYLAR PD120 ASSY BOTTOM COVER MODULE PD100 9 52.82V04G001 BOTTOM COVER SPONGE PD120 10 51.82G16G001 11 42.87120G001 12 85.1A123.050 13 85.1A626G050...
...Housing Module Exploded Parts List Item 1 2 3 Part Number 70.82V09G001 70.82V17G001 61.82G12G001 Description ASSY BOTTOM BASE MODULE PD120 ASSY ENGINE MODULE PD100 LAMP LIGHTCUT TOP FOR E19 AL 0.6t EP7190 4 70.82V10G001 ASSY AXIAL FAN MODULE PD120 5 70.82V04G001 6 80.82V51G001 7 51.82V19G001 ...8 70.82V25G001 ASSY BOTTOM EMI SHIELDING MODULE PD120 PCBA MAIN BD PD100 ZOOM RING MYLAR PD120 ASSY BOTTOM COVER MODULE PD100 9 52.82V04G001 BOTTOM COVER SPONGE PD120 10 51.82G16G001 11 42.87120G001 12 85.1A123.050 13 85.1A626G050...
PD100 and PD120 Service Guide
Page 64
PD100 Assy Bottom Cover Module Exploded Parts List Item Part Number Description 1 51.82V02G002 BOTTOM COVER PC+ABS PD100 2 51.82V17G001 3 51.82V18G001 LEFT COVER PC+ABS PD120 RIGHT COVER PC+ABS PD120 4 52.89601.001 ADJUST FOOT RUBBER EP759 5 86.03123.035 HEX CAP HEAD NUT M3*0.5P L3.5 NI 6 52.82V10G001 BOTTOM COVER SPONGE-2 PD120 Note: Please refer to RSPL for updated Part Number. Chapter 5 58
PD100 Assy Bottom Cover Module Exploded Parts List Item Part Number Description 1 51.82V02G002 BOTTOM COVER PC+ABS PD100 2 51.82V17G001 3 51.82V18G001 LEFT COVER PC+ABS PD120 RIGHT COVER PC+ABS PD120 4 52.89601.001 ADJUST FOOT RUBBER EP759 5 86.03123.035 HEX CAP HEAD NUT M3*0.5P L3.5 NI 6 52.82V10G001 BOTTOM COVER SPONGE-2 PD120 Note: Please refer to RSPL for updated Part Number. Chapter 5 58
PD100 and PD120 Service Guide
Page 67
PD100 Assy Top Cover Module Exploded Parts List Item 1 2 3 Part Number 51.82V03G001 61.82V04G001 51.82Q03G001 Description TOP COVER PC+ABS PD120 TOP COVER SHIELDING ...
PD100 Assy Top Cover Module Exploded Parts List Item 1 2 3 Part Number 51.82V03G001 61.82V04G001 51.82Q03G001 Description TOP COVER PC+ABS PD120 TOP COVER SHIELDING ...
PD100 and PD120 Service Guide
Page 71
PD100 Assy Engine Module Exploded Parts List Item Part Number Description 1 70.82V27G001 2 70.82V18G001 3 85.1A123.050 ASSY ENGINE BOTTOM COVER MODULE PD120 ASSY ENGINE TOP MODULE PD100 SCREW PAN MECH M3*5 Ni 4 41.82V02G001 EMI TAPE W30*L30mm PD120 Note: Please refer to RSPL for updated Part Number. 65 Chapter 5
PD100 Assy Engine Module Exploded Parts List Item Part Number Description 1 70.82V27G001 2 70.82V18G001 3 85.1A123.050 ASSY ENGINE BOTTOM COVER MODULE PD120 ASSY ENGINE TOP MODULE PD100 SCREW PAN MECH M3*5 Ni 4 41.82V02G001 EMI TAPE W30*L30mm PD120 Note: Please refer to RSPL for updated Part Number. 65 Chapter 5
PD100 and PD120 Service Guide
Page 73
PD100 Assy Engine Top Cover Module Exploded Parts List Item 1 2 3 4 Part Number 11.009F0G005-C 23.82G01G002 48.859DMGD13 51.80B31G002 5 51.82V09G001 6 51.82V10G001 7 51.82G08G001 8 ...
PD100 Assy Engine Top Cover Module Exploded Parts List Item 1 2 3 4 Part Number 11.009F0G005-C 23.82G01G002 48.859DMGD13 51.80B31G002 5 51.82V09G001 6 51.82V10G001 7 51.82G08G001 8 ...
PD100 and PD120 Service Guide
Page 76
Chapter 5 70 PD100 Assy Back Cover DC Module Exploded Parts List Item 1 2 3 4 Part Number 51.82V12G001 51.82V21G001 41.82V12G001 51.82V04G012 BACK IR LENS PC PD120 BACK IO OVERLAY-DC PC PD120 EMI TAPE W41*L129mm PD120 BACK COVER-DC PC+ABS PD100 Description Note: Please refer to RSPL for updated Part Number.
Chapter 5 70 PD100 Assy Back Cover DC Module Exploded Parts List Item 1 2 3 4 Part Number 51.82V12G001 51.82V21G001 41.82V12G001 51.82V04G012 BACK IR LENS PC PD120 BACK IO OVERLAY-DC PC PD120 EMI TAPE W41*L129mm PD120 BACK COVER-DC PC+ABS PD100 Description Note: Please refer to RSPL for updated Part Number.