User Manual
Page 2
... RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. Never remove gas cap or add fuel with grass catchers or other debris build- - any oil or fuel spillage before starting or stopping on the machine before operating or storing the - machine. Do not make adjustments or repairs with the engine running. • Grass catcher components are...
... RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. Never remove gas cap or add fuel with grass catchers or other debris build- - any oil or fuel spillage before starting or stopping on the machine before operating or storing the - machine. Do not make adjustments or repairs with the engine running. • Grass catcher components are...
User Manual
Page 3
..., adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. Wash hands after handling. BECOME ALERT!!! TABLE OF CONTENTS SAFETY RULES 2-3 SERVICE AND ADJUSTMENTS 19-23 PRODUCT SPECIFICATIONS 4 STORAGE 24 CUSTOMER RESPONSIBILITIES 4, 15-18 TROUBLESHOOTING 25-26 ASSEMBLY 6-8 REPAIR PARTS 28-43 OPERATION 9-14 WARRANTY 46 MAINTENANCE SCHEDULE 15 3 Choose a low gear so that are recommended by and comply with the blades off...
..., adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. Wash hands after handling. BECOME ALERT!!! TABLE OF CONTENTS SAFETY RULES 2-3 SERVICE AND ADJUSTMENTS 19-23 PRODUCT SPECIFICATIONS 4 STORAGE 24 CUSTOMER RESPONSIBILITIES 4, 15-18 TROUBLESHOOTING 25-26 ASSEMBLY 6-8 REPAIR PARTS 28-43 OPERATION 9-14 WARRANTY 46 MAINTENANCE SCHEDULE 15 3 Choose a low gear so that are recommended by and comply with the blades off...
User Manual
Page 7
...; Start the engine. After engine has started, move throttle control to idle position. • Depress clutch/brake pedal into operating position and sit on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. • Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Continue with gasoline. • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place gear shift lever...
...; Start the engine. After engine has started, move throttle control to idle position. • Depress clutch/brake pedal into operating position and sit on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. • Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Continue with gasoline. • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place gear shift lever...
User Manual
Page 8
... BLADE REMOVAL in the Service and Adjustments section of this manual. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: ✓ Engine oil is at the factory for best cutting performance. • Reduce tire pressure to operate your tractor were overinflated at proper level. ✓ Fuel tank is in "PRODUCT SPECIFICATIONS" section of this manual. CHECK BRAKE SYSTEM After you will discharge and bag grass...
... BLADE REMOVAL in the Service and Adjustments section of this manual. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: ✓ Engine oil is at the factory for best cutting performance. • Reduce tire pressure to operate your tractor were overinflated at proper level. ✓ Fuel tank is in "PRODUCT SPECIFICATIONS" section of this manual. CHECK BRAKE SYSTEM After you will discharge and bag grass...
User Manual
Page 11
... any adjustments or repairs. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 6) Your tractor is approximately 1-1/2 to disengage. CAUTION: Always stop engine. TO USE THROTTLE CONTROL (See Fig. 6) Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower perfor- mance. TO USE CHOKE CONTROL (See Fig. 6) CHOKE CONTROL THROTTLE CONTROL "BRAKE" POSITION ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION IGNITION KEY "DISENGAGED" POSITION PARKING BRAKE "ENGAGED...
... any adjustments or repairs. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 6) Your tractor is approximately 1-1/2 to disengage. CAUTION: Always stop engine. TO USE THROTTLE CONTROL (See Fig. 6) Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower perfor- mance. TO USE CHOKE CONTROL (See Fig. 6) CHOKE CONTROL THROTTLE CONTROL "BRAKE" POSITION ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION IGNITION KEY "DISENGAGED" POSITION PARKING BRAKE "ENGAGED...
User Manual
Page 12
... engaging attachment clutch control. • TO STOP MOWER BLADES - Use common sense when towing. Install gauge wheel in appropriate hole with specifications of the manufacturer of cut position, gauge wheels should be sure hood is closed and secured to 1st gear. CAUTION: Do not operate the mower without either the entire grass catcher, on a truck or a trailer, be assembled so they are slightly off the ground. Too heavy of your tractor. GAUGE WHEEL...
... engaging attachment clutch control. • TO STOP MOWER BLADES - Use common sense when towing. Install gauge wheel in appropriate hole with specifications of the manufacturer of cut position, gauge wheels should be sure hood is closed and secured to 1st gear. CAUTION: Do not operate the mower without either the entire grass catcher, on a truck or a trailer, be assembled so they are slightly off the ground. Too heavy of your tractor. GAUGE WHEEL...
User Manual
Page 13
... engine starts, slowly push choke control in until "FULL" mark on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in the fuel tank or permanent damage may need to fast position • Pull choke control out for additional information. Do not store, spill or use engine or carburetor cleaner products in neutral (N) position. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to be needed. For a warm engine start , pull the choke control...
... engine starts, slowly push choke control in until "FULL" mark on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in the fuel tank or permanent damage may need to fast position • Pull choke control out for additional information. Do not store, spill or use engine or carburetor cleaner products in neutral (N) position. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to be needed. For a warm engine start , pull the choke control...
User Manual
Page 15
... ft.-lbs. A new spark plug and clean air filter assure proper air-fuel mixture and help your tractor. maximum. Do not overtighten. LUBRICATION CHART ÁSPINDLE ÁSPINDLE ZERK ZERK ÁFRONT WHEEL BEARING ZERK ÁFRONT WHEEL BEARING ZERK ÂENGINE BEFORE EACH USE • Check engine oil level. • Check brake operation. • Check tire pressure. • Check operator presence and interlock systems for proper operation. • Check for Loose Fasteners A Sharpen/Replace Mower Blades C T Lubrication Chart 0 Check Battery Level R Clean Battery and...
... ft.-lbs. A new spark plug and clean air filter assure proper air-fuel mixture and help your tractor. maximum. Do not overtighten. LUBRICATION CHART ÁSPINDLE ÁSPINDLE ZERK ZERK ÁFRONT WHEEL BEARING ZERK ÁFRONT WHEEL BEARING ZERK ÂENGINE BEFORE EACH USE • Check engine oil level. • Check brake operation. • Check tire pressure. • Check operator presence and interlock systems for proper operation. • Check for Loose Fasteners A Sharpen/Replace Mower Blades C T Lubrication Chart 0 Check Battery Level R Clean Battery and...
User Manual
Page 16
... described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running and the attachment clutch is engaged, any maintenance. However, periodic charging of this manual). If your local parts dealer. Care should be sure the blade is balanced. Lbs. An unbalanced blade will need a 5/8" diameter steel bolt, pin, or...
... described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running and the attachment clutch is engaged, any maintenance. However, periodic charging of this manual). If your local parts dealer. Care should be sure the blade is balanced. Lbs. An unbalanced blade will need a 5/8" diameter steel bolt, pin, or...
User Manual
Page 17
... oil change. Clean with a wire brush or compressed air to slip from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with grease or petroleum jelly. • Reinstall battery (See "REPLACING BATTERY" in the locked position as necessary. Make sure the cooling shrouds are not adjustable. Check your engine oil level more often under extremely dusty, dirty conditions), remove the blower housing and other external surfaces of operation...
... oil change. Clean with a wire brush or compressed air to slip from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with grease or petroleum jelly. • Reinstall battery (See "REPLACING BATTERY" in the locked position as necessary. Make sure the cooling shrouds are not adjustable. Check your engine oil level more often under extremely dusty, dirty conditions), remove the blower housing and other external surfaces of operation...
User Manual
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... manual. 18 If very dirty or damaged, replace cartridge. • Reinstall precleaner cartridge, cover and secure with automotive type wax. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in engine oil. CUSTOMER RESPONSIBILITIES AIR FILTER (See Fig. 14) Your engine will not run properly using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor...
... manual. 18 If very dirty or damaged, replace cartridge. • Reinstall precleaner cartridge, cover and secure with automotive type wax. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in engine oil. CUSTOMER RESPONSIBILITIES AIR FILTER (See Fig. 14) Your engine will not run properly using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor...
User Manual
Page 19
...; Install belt onto engine pulley. SMALL RETAINER SPRING CLUTCH SPRING RETAINER SPRING ANTI-SWAY BAR COLLAR SUSPENSION ARMS SQUARE HOLE ENGINE PULLEY FRONT LINK RETAINER SPRINGS (BOTH SIDES) HOUSING GUIDE LARGE RETAINER SPRING BRACKET FIG. 16 19 DEFLECTOR SHIELD SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition...
...; Install belt onto engine pulley. SMALL RETAINER SPRING CLUTCH SPRING RETAINER SPRING ANTI-SWAY BAR COLLAR SUSPENSION ARMS SQUARE HOLE ENGINE PULLEY FRONT LINK RETAINER SPRINGS (BOTH SIDES) HOUSING GUIDE LARGE RETAINER SPRING BRACKET FIG. 16 19 DEFLECTOR SHIELD SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition...
User Manual
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... "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on level surface. SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. 20 If tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). • Work belt off both front links. • Recheck side-to 1/2" lower...
... "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on level surface. SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. 20 If tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). • Work belt off both front links. • Recheck side-to 1/2" lower...
User Manual
Page 21
ENGINE PULLEY FIG. 21 TO ADJUST BRAKE (See Fig. 22) CLUTCHING IDLER Your tractor is equipped with an adjustable brake system which is still greater than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". The adjustment is preset at high speed in this section of all belt guides and keepers. • Install mower (See "TO INSTALL MOWER" in neutral (N) (lock gate) position. BELT REMOVAL - • Remove mower (See "TO REMOVE MOWER" in highest gear on a level dry concrete or paved...
ENGINE PULLEY FIG. 21 TO ADJUST BRAKE (See Fig. 22) CLUTCHING IDLER Your tractor is equipped with an adjustable brake system which is still greater than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". The adjustment is preset at high speed in this section of all belt guides and keepers. • Install mower (See "TO INSTALL MOWER" in neutral (N) (lock gate) position. BELT REMOVAL - • Remove mower (See "TO REMOVE MOWER" in highest gear on a level dry concrete or paved...
User Manual
Page 23
... tractor to full choke position. • Loosen knob and remove cover assembly from starting. • Check wiring. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. The fuse holder is not adjustable. If adjustment is necessary, proceed as follows: • With engine not running , move choke control (located on dash panel) to an authorized service center for repair and/or adjustment. TO ADJUST CARBURETOR Your carburetor is located behind the dash. TO REPLACE...
... tractor to full choke position. • Loosen knob and remove cover assembly from starting. • Check wiring. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. The fuse holder is not adjustable. If adjustment is necessary, proceed as follows: • With engine not running , move choke control (located on dash panel) to an authorized service center for repair and/or adjustment. TO ADJUST CARBURETOR Your carburetor is located behind the dash. TO REPLACE...
User Manual
Page 24
... spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for storage, do not store battery directly on stabilizer container. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in your gasoline will cause problems...
... spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for storage, do not store battery directly on stabilizer container. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in your gasoline will cause problems...
User Manual
Page 25
... starter. 1. Throttle in fuel. 10. Water in "CHOKE" position. 3. Dirty/clogged muffler. 13. Set in Service Adjustments section. 8. Tighten loose part(s). Carburetor out of power 1. Clutch/brake pedal not depressed. 2. Corroded battery terminals. 3. Check all wiring. 14. Build-up of adjustment. 1. Drain fuel tank and carburetor, refill tank with fresh gasoline. 9. Clean engine air screen/fins. 12. Check all wiring. 4. Replace blade. Engine valves out of grass, leaves and trash under mower. 4. Wait several minutes before attempting to start . 4. Replace fuel...
... starter. 1. Throttle in fuel. 10. Water in "CHOKE" position. 3. Dirty/clogged muffler. 13. Set in Service Adjustments section. 8. Tighten loose part(s). Carburetor out of power 1. Clutch/brake pedal not depressed. 2. Corroded battery terminals. 3. Check all wiring. 14. Build-up of adjustment. 1. Drain fuel tank and carburetor, refill tank with fresh gasoline. 9. Clean engine air screen/fins. 12. Check all wiring. 4. Replace blade. Engine valves out of grass, leaves and trash under mower. 4. Wait several minutes before attempting to start . 4. Replace fuel...
User Manual
Page 26
... vent holes. Improper blades used. 11. Shift to slower speed. 3. Replace fuse. Faulty operator-safety presence control system. 1. Replace blade mandrel. 5. Blown fuse. 1. Engine speed too slow. 2. Level mower deck. 5. Faulty light switch. 4. Switch is "OFF". 2. Wet grass. 4. Frozen blade mandrel. 1. Turn switch "ON". 2. TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with blades listed in this manual. 11. Replace mower drive belt. 3. Replace blade mandrel. Tighten blade bolt. 7. Clean around mandrels. 1.
... vent holes. Improper blades used. 11. Shift to slower speed. 3. Replace fuse. Faulty operator-safety presence control system. 1. Replace blade mandrel. 5. Blown fuse. 1. Engine speed too slow. 2. Level mower deck. 5. Faulty light switch. 4. Switch is "OFF". 2. Wet grass. 4. Frozen blade mandrel. 1. Turn switch "ON". 2. TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with blades listed in this manual. 11. Replace mower drive belt. 3. Replace blade mandrel. Tighten blade bolt. 7. Clean around mandrels. 1.
User Manual
Page 39
... Cut 1/4-20 x 1/2 Engine, Briggs Model 445777 (Order Parts From Engine Manufacturer) Muffler Exhaust Tube RH Exhaust Tube LH Bolt 5/16-18 Unc x 3/4 w/Sems Blk Shield Browning Gasket Eng Tube Drain Oil Easy Washer Lock Ext Tooth 3/8 Screw 3/8-16 x 1-1/2 SMGML Tap/R Shield Brn/Dbr Guard Control Choke Nut Keps 3/8-24 Unf Kit Spark Arrestor (Flat Scrn) Tank Fuel Front Cap Asm Fuel W/sym Vented Clamp Hose Black Line Fuel 20" Plug Drain Oil Easy Bushing Snap Nyl Blk Fuel Line...
... Cut 1/4-20 x 1/2 Engine, Briggs Model 445777 (Order Parts From Engine Manufacturer) Muffler Exhaust Tube RH Exhaust Tube LH Bolt 5/16-18 Unc x 3/4 w/Sems Blk Shield Browning Gasket Eng Tube Drain Oil Easy Washer Lock Ext Tooth 3/8 Screw 3/8-16 x 1-1/2 SMGML Tap/R Shield Brn/Dbr Guard Control Choke Nut Keps 3/8-24 Unf Kit Spark Arrestor (Flat Scrn) Tank Fuel Front Cap Asm Fuel W/sym Vented Clamp Hose Black Line Fuel 20" Plug Drain Oil Easy Bushing Snap Nyl Blk Fuel Line...
User Manual
Page 41
... Clutch Cable 157 169669 Rod Clutch Cable 3/8" 158 17720408 Screw Hex Thd Cut 1/4-20 x 5/8 159 72140614 Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4 182 179126 Rod Roller Nose 183 163552 Retainer Spring - - 130794 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only-Pulley Not Included) - - 172559 Replacement Mower, Complete NOTE: All component dimensions given in U.S. NO. REPAIR PARTS TRACTOR - - DESCRIPTION 68 144959 V-Belt, 42" Mower 91 180532 Bracket Asm. inches 1 inch = 25.4 mm 41 MODEL NUMBER PR1842STD MOWER DECK...
... Clutch Cable 157 169669 Rod Clutch Cable 3/8" 158 17720408 Screw Hex Thd Cut 1/4-20 x 5/8 159 72140614 Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4 182 179126 Rod Roller Nose 183 163552 Retainer Spring - - 130794 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only-Pulley Not Included) - - 172559 Replacement Mower, Complete NOTE: All component dimensions given in U.S. NO. REPAIR PARTS TRACTOR - - DESCRIPTION 68 144959 V-Belt, 42" Mower 91 180532 Bracket Asm. inches 1 inch = 25.4 mm 41 MODEL NUMBER PR1842STD MOWER DECK...
