FS-C5016N Operation Guide
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... cap which is used to seal the box opening when being disposed of. 5 Main Charger Units The main charger units are electrical components included in each toner container and are used to clean the corresponding main charger unit. 1-6 1.2 Parts and Functions 1.2.2 Left 3 1 5 2 4 Figure 1-2 1 Face-...down Tray This tray receives printouts face down. 2 Power Switch This switch turns printer power on and off. 3 Left Cover This cover needs to be sure to transfer toner onto the drum unit.
... cap which is used to seal the box opening when being disposed of. 5 Main Charger Units The main charger units are electrical components included in each toner container and are used to clean the corresponding main charger unit. 1-6 1.2 Parts and Functions 1.2.2 Left 3 1 5 2 4 Figure 1-2 1 Face-...down Tray This tray receives printouts face down. 2 Power Switch This switch turns printer power on and off. 3 Left Cover This cover needs to be sure to transfer toner onto the drum unit.
Service Manual
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...Parts names ...1-1-3 (1) Overall ...1-1-3 (2) Operation panel ...1-1-4 1-1-3 Cross section view ...1-1-5 1-2 Handling Precautions 1-2-1 Drum unit ...1-2-1 1-2-2 Installation environment ...1-2-1 1-3 Installation 1-3-1 Unpacking and installation ...1-3-1 (1) Installation procedure ...1-3-1 1-3-2 Installing expansion memory (optional 1-3-7 1-3-3 Installing a memory card (optional) ...1-3-8 1-3-4 Installing network interface card (optional 1-3-9 1-3-5 Installing hard disk unit (optional) ...1-3-10 1-4 Service Mode 1-4-1 Service mode ...1-4-1 (1) Executing service mode ...1-4-1 1-4-2 Maintenance...
...Parts names ...1-1-3 (1) Overall ...1-1-3 (2) Operation panel ...1-1-4 1-1-3 Cross section view ...1-1-5 1-2 Handling Precautions 1-2-1 Drum unit ...1-2-1 1-2-2 Installation environment ...1-2-1 1-3 Installation 1-3-1 Unpacking and installation ...1-3-1 (1) Installation procedure ...1-3-1 1-3-2 Installing expansion memory (optional 1-3-7 1-3-3 Installing a memory card (optional) ...1-3-8 1-3-4 Installing network interface card (optional 1-3-9 1-3-5 Installing hard disk unit (optional) ...1-3-10 1-4 Service Mode 1-4-1 Service mode ...1-4-1 (1) Executing service mode ...1-4-1 1-4-2 Maintenance...
Service Manual
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... from paper cassette 2-1-1 (2) Paper feeding from MP tray ...2-1-5 2-1-2 Developing section ...2-1-7 (1) Developer unit ...2-1-7 (2) Touch down developing method ...2-1-9 2-1-3 Drum section ...2-1-10 (1) Drum unit ...2-1-10 (2) Waste toner ejecting mechanism 2-1-13 (3) LED print head ...2-1-14 (4) Main charger unit ...2-1-16 2-1-4 Primary transfer section ...2-1-18 (1) Primary transfer unit ...2-1-18 (2) Primary transfer cleaning unit ...2-1-20 2-1-5 Secondary transfer and separation section 2-1-23 2-1-6 Fuser section ...2-1-25 (1) Fuser...
... from paper cassette 2-1-1 (2) Paper feeding from MP tray ...2-1-5 2-1-2 Developing section ...2-1-7 (1) Developer unit ...2-1-7 (2) Touch down developing method ...2-1-9 2-1-3 Drum section ...2-1-10 (1) Drum unit ...2-1-10 (2) Waste toner ejecting mechanism 2-1-13 (3) LED print head ...2-1-14 (4) Main charger unit ...2-1-16 2-1-4 Primary transfer section ...2-1-18 (1) Primary transfer unit ...2-1-18 (2) Primary transfer cleaning unit ...2-1-20 2-1-5 Secondary transfer and separation section 2-1-23 2-1-6 Fuser section ...2-1-25 (1) Fuser...
Service Manual
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... container 11. Primary transfer cleaning unit 15. Fuser unit 19. Yellow developer unit 7. Black toner container 10. Controller box 20. Cyan developer unit 8. Yellow drum unit 3. Cyan toner container Figure 1-1-3 12. 1-1-3 Cross section view ) * $ @8 4 !7 3 06 2 9 5 1 # FS-C5016N % ^ & ⁄ ( Optional Duplexer Optional Paper feeders Paper path (Main unit) Paper path (Optional unit) 1. Feed unit 18. Cyan drum unit 4. Magenta developer unit 9. Magenta toner container 13...
... container 11. Primary transfer cleaning unit 15. Fuser unit 19. Yellow developer unit 7. Black toner container 10. Controller box 20. Cyan developer unit 8. Yellow drum unit 3. Cyan toner container Figure 1-1-3 12. 1-1-3 Cross section view ) * $ @8 4 !7 3 06 2 9 5 1 # FS-C5016N % ^ & ⁄ ( Optional Duplexer Optional Paper feeders Paper path (Main unit) Paper path (Optional unit) 1. Feed unit 18. Cyan drum unit 4. Magenta developer unit 9. Magenta toner container 13...
Service Manual
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... supply: 120 V AC (U.S.A./Canada), 220 - 240 V AC (European countries) 4. installation location Avoid direct sunlight or bright lighting. FS-C5016N 1-2-1 Drum unit Note the following when handling or storing the drum unit. • When removing the drum unit, never expose the drum surface to strong direct light. • Avoid abrupt changes in a cool, dark place. Ensure that may affect the...
... supply: 120 V AC (U.S.A./Canada), 220 - 240 V AC (European countries) 4. installation location Avoid direct sunlight or bright lighting. FS-C5016N 1-2-1 Drum unit Note the following when handling or storing the drum unit. • When removing the drum unit, never expose the drum surface to strong direct light. • Avoid abrupt changes in a cool, dark place. Ensure that may affect the...
Service Manual
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...feeder 2 /Paper feeder 3 / Duplexer/ /Cyan drum unit/Magenta drum unit/Yellow drum unit/ Black drum unit /Cyan/Magenta/Yellow/Black /Paper feeder1/Paper feeder 2/Paper feeder 3/Envelope feeder/Duplexer /Cyan/Magenta/Yellow/Black 0: Normal bit0 to 3: LED print head compensation data in the LED print head memory PWB (0: Black, 1: Yellow,...bit8: Checking the blank after erasing to the system DIMM PWB bit9: Verifying after writing to the system DIMM PWB 1-4-4 FS-C5016N Service items Description Items 5 Total page 6 Parallel I/O information 7 Serial I/O error code 8 Operation panel lock status (...
...feeder 2 /Paper feeder 3 / Duplexer/ /Cyan drum unit/Magenta drum unit/Yellow drum unit/ Black drum unit /Cyan/Magenta/Yellow/Black /Paper feeder1/Paper feeder 2/Paper feeder 3/Envelope feeder/Duplexer /Cyan/Magenta/Yellow/Black 0: Normal bit0 to 3: LED print head compensation data in the LED print head memory PWB (0: Black, 1: Yellow,...bit8: Checking the blank after erasing to the system DIMM PWB bit9: Verifying after writing to the system DIMM PWB 1-4-4 FS-C5016N Service items Description Items 5 Total page 6 Parallel I/O information 7 Serial I/O error code 8 Operation panel lock status (...
Service Manual
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... with the 16/256 band, resulting in uneven density. Service items >>Print Test Page Printing a test page Description Description Four colors are not recognizable with halftones of three different levels. Figure 1-4-5 Test page 1-4-11 Press the ENTER key twice. The test ...of colors has three different magnitude of four colors. Completion FS-C5016N Density*2 16/256 24/256 32/256 black Black cyan Cyan magenta Magenta green Green*1 (Yellow) *1: Since focusing in yellow is hardly readable, yellow is printed. Purpose To check the activation of the developer and drum units of...
... with the 16/256 band, resulting in uneven density. Service items >>Print Test Page Printing a test page Description Description Four colors are not recognizable with halftones of three different levels. Figure 1-4-5 Test page 1-4-11 Press the ENTER key twice. The test ...of colors has three different magnitude of four colors. Completion FS-C5016N Density*2 16/256 24/256 32/256 black Black cyan Cyan magenta Magenta green Green*1 (Yellow) *1: Since focusing in yellow is hardly readable, yellow is printed. Purpose To check the activation of the developer and drum units of...
Service Manual
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...(See page 1-6-7). 11. Remove the LED print head from each component is displayed. MK-500/MK-502 Maintenance kit includes the following units: MK-500 (For 220 - 240 V AC model) • Drum unit: DK-500 [Part No.: 2D993040] • Cyan developer unit: DV-500C [Part No.: 2D993080]... old drum unit and then refit to determine the possibility that maintenance kit should be replaced at which the maintenance kit was errorneously or unintentionally reset. 1-4-12 Replace the paper feed unit (See page 1-6-5). 7. Start Enter the service mode [>>Maintenance]. FS-C5016N Service items...
...(See page 1-6-7). 11. Remove the LED print head from each component is displayed. MK-500/MK-502 Maintenance kit includes the following units: MK-500 (For 220 - 240 V AC model) • Drum unit: DK-500 [Part No.: 2D993040] • Cyan developer unit: DV-500C [Part No.: 2D993080]... old drum unit and then refit to determine the possibility that maintenance kit should be replaced at which the maintenance kit was errorneously or unintentionally reset. 1-4-12 Replace the paper feed unit (See page 1-6-5). 7. Start Enter the service mode [>>Maintenance]. FS-C5016N Service items...
Service Manual
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... will be displayed. 3. The cleaning blade in the drum unit scrapes toner off the drum surface to contamination. Message ">>Drum?" will start and finish after approximately 3 minutes. 1-4-13 Procedure 1. Enter the service mode [>>Drum]. 2. Press the ENTER key. FS-C5016N Service items >>Drum Drum surface refreshing Description Description Rotates the drum approximately 5 minutes with toner lightly applied onto the...
... will be displayed. 3. The cleaning blade in the drum unit scrapes toner off the drum surface to contamination. Message ">>Drum?" will start and finish after approximately 3 minutes. 1-4-13 Procedure 1. Enter the service mode [>>Drum]. 2. Press the ENTER key. FS-C5016N Service items >>Drum Drum surface refreshing Description Description Rotates the drum approximately 5 minutes with toner lightly applied onto the...
Service Manual
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...connector terminals. FS-C5016N Code 0951 0952 Contents Causes Remarks Check procedures/corrective measures LED print head memory PWB 4 communication error (black drum unit) • The LED print head memory PWB 4 (KP-1040) which is attached to the LED print head 4 of the Black drum unit does not ...Replace the engine controller PWB (KP1054). Check the connection of the connector with the black drum unit and the printer main unit, check the continuity of the harness (S02866), check the connection of the LED print head memory PWB 2 (KP-1040), if there is trouble, remedy or replace...
...connector terminals. FS-C5016N Code 0951 0952 Contents Causes Remarks Check procedures/corrective measures LED print head memory PWB 4 communication error (black drum unit) • The LED print head memory PWB 4 (KP-1040) which is attached to the LED print head 4 of the Black drum unit does not ...Replace the engine controller PWB (KP1054). Check the connection of the connector with the black drum unit and the printer main unit, check the continuity of the harness (S02866), check the connection of the LED print head memory PWB 2 (KP-1040), if there is trouble, remedy or replace...
Service Manual
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... drum unit) • LED print head memory PWB 3 com- FS-C5016N Code 0953 0954 Contents Causes Remarks Check procedures/corrective measures LED print head memory PWB 1 communication error (magenta drum unit) • The LED print head memory PWB 2 (KP-1040) which is attached to the LED print head 1 of the magenta drum unit does not communicate with the yellow drum unit and the printer main unit...
... drum unit) • LED print head memory PWB 3 com- FS-C5016N Code 0953 0954 Contents Causes Remarks Check procedures/corrective measures LED print head memory PWB 1 communication error (magenta drum unit) • The LED print head memory PWB 2 (KP-1040) which is attached to the LED print head 1 of the magenta drum unit does not communicate with the yellow drum unit and the printer main unit...
Service Manual
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...remedy or replace. Check the continuity of the harness (S02869), check the connection YC3 connector of the optional paper feeder (middle). FS-C5016N Code 1200 2610 2620 2630 5301 Contents Causes Remarks Check procedures/corrective measures Side registration motor error • The duplexer PWB of the... feeder PF-60's service manual. Refer to the duplexer DU-300's service manual. the black drum unit does not communi- 976). Defective harness between engine controller PWB (KP-1054) and LED print heads relay PWB (KP-1048), or poor contact of the optional paper feeder (third). ...
...remedy or replace. Check the continuity of the harness (S02869), check the connection YC3 connector of the optional paper feeder (middle). FS-C5016N Code 1200 2610 2620 2630 5301 Contents Causes Remarks Check procedures/corrective measures Side registration motor error • The duplexer PWB of the... feeder PF-60's service manual. Refer to the duplexer DU-300's service manual. the black drum unit does not communi- 976). Defective harness between engine controller PWB (KP-1054) and LED print heads relay PWB (KP-1048), or poor contact of the optional paper feeder (third). ...
Service Manual
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FS-C5016N Code 5302 5303 Contents Causes Remarks Check procedures/corrective measures Eraser lamp 2 error (cyan drum unit) • The eraser lamp 2 [PWB] (KP-976) of the connector terminals. Defective engine controller PWB (KP-1054). Replace the engine controller PWB (KP1054). Defective harness between engine controller PWB (KP-1054) and LED print heads relay PWB (KP...
FS-C5016N Code 5302 5303 Contents Causes Remarks Check procedures/corrective measures Eraser lamp 2 error (cyan drum unit) • The eraser lamp 2 [PWB] (KP-976) of the connector terminals. Defective engine controller PWB (KP-1054). Replace the engine controller PWB (KP1054). Defective harness between engine controller PWB (KP-1054) and LED print heads relay PWB (KP...
Service Manual
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... page 1-6-25. Replace the eraser lamp 3 [PWB] (KP-976). Defective LED print Replace the LED print heads relay PWB heads relay PWB (KP-1048). Replace the engine controller PWB (KP1054). FS-C5016N Code 5304 Contents Causes Remarks Check procedures/corrective measures Eraser lamp 3 error (yellow drum unit) Defective eraser • The eraser lamp 3 [PWB] (KP-976...
... page 1-6-25. Replace the eraser lamp 3 [PWB] (KP-976). Defective LED print Replace the LED print heads relay PWB heads relay PWB (KP-1048). Replace the engine controller PWB (KP1054). FS-C5016N Code 5304 Contents Causes Remarks Check procedures/corrective measures Eraser lamp 3 error (yellow drum unit) Defective eraser • The eraser lamp 3 [PWB] (KP-976...
Service Manual
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... harness (S02869) between drum PWB 2 (KP-972) and printer main unit or poor contact of the connector terminals. installing error • The EEPROM (U401) on the drum PWB 2 (KP-972) inside the black drum unit does not communicate normally. Defective LED print Replace the LED print heads relay PWB ... trouble, remedy or replace. 1-5-15 PWB 4 (KP-972). installing error • The EEPROM (U401) on the drum PWB 4 (KP-972) inside the cyan drum unit does not communicate normally. FS-C5016N Code 7411 7412 Contents Causes Remarks Check procedures/corrective measures Black...
... harness (S02869) between drum PWB 2 (KP-972) and printer main unit or poor contact of the connector terminals. installing error • The EEPROM (U401) on the drum PWB 2 (KP-972) inside the black drum unit does not communicate normally. Defective LED print Replace the LED print heads relay PWB ... trouble, remedy or replace. 1-5-15 PWB 4 (KP-972). installing error • The EEPROM (U401) on the drum PWB 4 (KP-972) inside the cyan drum unit does not communicate normally. FS-C5016N Code 7411 7412 Contents Causes Remarks Check procedures/corrective measures Black...
Service Manual
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...-1054). Defective harness (S02869) between drum PWB 1 (KP-972) and printer main unit or poor contact of the connector terminals. PWB 1 (KP-972). FS-C5016N Code 7413 7414 Contents Causes Remarks Check procedures/corrective measures Magenta drum unit non- See page 1-6-25. (KP-1048). See page 1-6-25. Defective LED print Replace the LED print heads relay PWB heads relay...
...-1054). Defective harness (S02869) between drum PWB 1 (KP-972) and printer main unit or poor contact of the connector terminals. PWB 1 (KP-972). FS-C5016N Code 7413 7414 Contents Causes Remarks Check procedures/corrective measures Magenta drum unit non- See page 1-6-25. (KP-1048). See page 1-6-25. Defective LED print Replace the LED print heads relay PWB heads relay...
Service Manual
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... controller PWB (KP-1054). Check connection between the drum unit and the unit frame. Replace the main controller PWB (KP-957). Replace the LED print heads relay PWB (KP-1048). Replace the engine...FS-C5016N (1) No image appears (entirely white). A. Loose connection with drum connectors. D. Defective developing sleeve bias or developing magnet bias output. Defective engine controller PWB. 2. Check procedures/corrective measures Check the installation of the main high voltage PWB (KP-978), If it installation incorrectly, reinstall it .See page 1-6-29. The LED...
... controller PWB (KP-1054). Check connection between the drum unit and the unit frame. Replace the main controller PWB (KP-957). Replace the LED print heads relay PWB (KP-1048). Replace the engine...FS-C5016N (1) No image appears (entirely white). A. Loose connection with drum connectors. D. Defective developing sleeve bias or developing magnet bias output. Defective engine controller PWB. 2. Check procedures/corrective measures Check the installation of the main high voltage PWB (KP-978), If it installation incorrectly, reinstall it .See page 1-6-29. The LED...
Service Manual
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...LED print head. Defective developing sleeve bias output. B. See page 1-6-24. Replace the drum unit. Causes Check procedures/corrective measures 1. If the defect appears on a particular color, replace the developer for that color. Defective engine controller PWB. The printer.... Defective color calibration. See page 1-6-16. Check the four colors of image by using the test print of service mode. FS-C5016N (5) Image is colored. Defective developer. Defective main controller PWB. Defective drum unit. See page 1-4-10. Defective color calibration....
...LED print head. Defective developing sleeve bias output. B. See page 1-6-24. Replace the drum unit. Causes Check procedures/corrective measures 1. If the defect appears on a particular color, replace the developer for that color. Defective engine controller PWB. The printer.... Defective color calibration. See page 1-6-16. Check the four colors of image by using the test print of service mode. FS-C5016N (5) Image is colored. Defective developer. Defective main controller PWB. Defective drum unit. See page 1-4-10. Defective color calibration....
Service Manual
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... color, replace the LED print head for that color. Causes 1. Deformed or worn cleaning blade in the drum unit. 5. Worn primary transfer belt. Replace the primary transfer cleaning unit. Check procedures/corrective measures Check if the LED cleaner unit is properly seated. Dirty main charger wire. 2. Poor insertion of soiling to primary transfer belt. See page 1-6-14. 1-5-25 FS-C5016N...
... color, replace the LED print head for that color. Causes 1. Deformed or worn cleaning blade in the drum unit. 5. Worn primary transfer belt. Replace the primary transfer cleaning unit. Check procedures/corrective measures Check if the LED cleaner unit is properly seated. Dirty main charger wire. 2. Poor insertion of soiling to primary transfer belt. See page 1-6-14. 1-5-25 FS-C5016N...
Service Manual
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... terminal of developer. Poor contact of developing bias terminal of developer. Dirty or flawed drum. 2. Check procedures/corrective measures Perform the drum surface refreshing. Replace the primary transfer cleaning unit. Registration clutch operating incorrectly. 2. Causes 1. See page 1-6-24. 1-5-26 FS-C5016N (9) Streaks are printed. Poor contact of grounding terminal of the primary transfer cleaning...
... terminal of developer. Poor contact of developing bias terminal of developer. Dirty or flawed drum. 2. Check procedures/corrective measures Perform the drum surface refreshing. Replace the primary transfer cleaning unit. Registration clutch operating incorrectly. 2. Causes 1. See page 1-6-24. 1-5-26 FS-C5016N (9) Streaks are printed. Poor contact of grounding terminal of the primary transfer cleaning...