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... used in this document may contain typographical errors and technical inaccuracies. Windows and Windows Vista are registered trademarks of Dell Inc. DellTM XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and Cautions NOTE: A NOTE indicates important information that helps you... this document is , without the written permission of Dell Inc.; Page 2 of Augmentix Corporation; Some of the information contained in this text: Dell, the DELL logo, and Latitude are registered trademarks of your computer. Dell Inc. NOTICE: A NOTICE indicates either the entities...
... used in this document may contain typographical errors and technical inaccuracies. Windows and Windows Vista are registered trademarks of Dell Inc. DellTM XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and Cautions NOTE: A NOTE indicates important information that helps you... this document is , without the written permission of Dell Inc.; Page 2 of Augmentix Corporation; Some of the information contained in this text: Dell, the DELL logo, and Latitude are registered trademarks of your computer. Dell Inc. NOTICE: A NOTICE indicates either the entities...
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DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY ...
DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH...
DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2 25.3 25.4 REMOVING THE BOTTOM CHASSIS 104 INSTALLING THE BOTTOM CHASSIS 105 REMOVING THE MODEM CABLE 105 INSTALLING THE MODEM CABLE 105 Page 5 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2 25.3 25.4 REMOVING THE BOTTOM CHASSIS 104 INSTALLING THE BOTTOM CHASSIS 105 REMOVING THE MODEM CABLE 105 INSTALLING THE MODEM CABLE 105 Page 5 of 106 Revision A01
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... Information Guide and in the XFR D630 User's Guide. • A component can be replaced by its metal mounting bracket. The computer turns off . CAUTION: Handle components and cards with care. Ensure that is not authorized by Dell is not covered by its pins. Hold a card by its edges or ...by your warranty. If your computer and attached devices do not automatically turn off your computer. 1. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Before You Begin ...
... Information Guide and in the XFR D630 User's Guide. • A component can be replaced by its metal mounting bracket. The computer turns off . CAUTION: Handle components and cards with care. Ensure that is not authorized by Dell is not covered by its pins. Hold a card by its edges or ...by your warranty. If your computer and attached devices do not automatically turn off your computer. 1. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Before You Begin ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual itself. And USB cables from the network device. 3. NOTICE: To avoid damaging the system board, you must remove the main ...
DellTM XFR D630 Fully Rugged Notebook Service Manual itself. And USB cables from the network device. 3. NOTICE: To avoid damaging the system board, you must remove the main ...
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Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 18808 18812 AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY 1 3 1 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN HEAD SCREW M2.5 X 8 -BLACK 19 Page 8 of 106 Revision A01 Remove the PC Card or Express Card. DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c. d.
Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 18808 18812 AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY 1 3 1 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN HEAD SCREW M2.5 X 8 -BLACK 19 Page 8 of 106 Revision A01 Remove the PC Card or Express Card. DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c. d.
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN...
DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 18535 18623 18816 18539 18629 18550 18824 PAN HEAD SCREW M2 X 8-BLACK PALMREST ASSY PANHEAD SCREW M2X4 PALMREST ASSY ASSY HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY PAN HEAD SCREW M3 X 22 -BLACK SHOULDER STRAP ASSY 1 1 1 9 4 2 2 2 2 19 15 4 1 1 2 2 18590 SCREW,KYBD BLK, PAN HEAD M2X3 19 Page 12 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 18535 18623 18816 18539 18629 18550 18824 PAN HEAD SCREW M2 X 8-BLACK PALMREST ASSY PANHEAD SCREW M2X4 PALMREST ASSY ASSY HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY PAN HEAD SCREW M3 X 22 -BLACK SHOULDER STRAP ASSY 1 1 1 9 4 2 2 2 2 19 15 4 1 1 2 2 18590 SCREW,KYBD BLK, PAN HEAD M2X3 19 Page 12 of 106 Revision A01
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... the Safely Remove Hardware icon on top of them in a safe, dry place when they are not installed in the computer. DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN...
... the Safely Remove Hardware icon on top of them in a safe, dry place when they are not installed in the computer. DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN...
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... drive. You also need the Operating System media to install the drivers and utilities on , in standby mode, or in the XFR D630 User's Guide. NOTE: Dell does not guarantee compatibility or provide support for your computer before removing the hard drive. Page 14 of the XBay. DellTM... XFR D630 Fully Rugged Notebook Service Manual 1 Optical drive 2 Device Latch release 4. To install a device, push the new device into the XBay until it clicks into place. 3 Hard Drive CAUTION: If you remove the hard drive from sources other than Dell. Do not remove the ...
... drive. You also need the Operating System media to install the drivers and utilities on , in standby mode, or in the XFR D630 User's Guide. NOTE: Dell does not guarantee compatibility or provide support for your computer before removing the hard drive. Page 14 of the XBay. DellTM... XFR D630 Fully Rugged Notebook Service Manual 1 Optical drive 2 Device Latch release 4. To install a device, push the new device into the XBay until it clicks into place. 3 Hard Drive CAUTION: If you remove the hard drive from sources other than Dell. Do not remove the ...
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Lift each latch, and turn each a quarter-turn latches are not installed, proceed to release the latching mechanism. If the 2 optional screws that secure the quarter-turn , towards the 'unlock' icon, to step 4. 4. If the 2 security screws are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. Page 15 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 3.
Lift each latch, and turn each a quarter-turn latches are not installed, proceed to release the latching mechanism. If the 2 optional screws that secure the quarter-turn , towards the 'unlock' icon, to step 4. 4. If the 2 security screws are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. Page 15 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 3.
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... drive. Remove the new drive from the computer. 6. If you use excessive force, you may damage the connector. Page 16 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 5. Locate the tab on the hard disk drive and pull it in removing the hard disk drive from the motherboard...
... drive. Remove the new drive from the computer. 6. If you use excessive force, you may damage the connector. Page 16 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 5. Locate the tab on the hard disk drive and pull it in removing the hard disk drive from the motherboard...
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... (for information). 12. Slide the hard drive into the bay until it will include the stylus, stylus housing, tether and stylus clip. DellTM XFR D630 Fully Rugged Notebook Service Manual 9. Replace and secure the hard disk drive compartment cover with the optional stylus housing, stylus, stylus tether, and stylus... System CD to allow for right or left or right side of the handle to install the operating system for your computer (see the XFR D630 User's Guide for connection to the notebook) NOTE: The stylus clip can be installed on either the left -handed use. 4.1 Replacing ...
... (for information). 12. Slide the hard drive into the bay until it will include the stylus, stylus housing, tether and stylus clip. DellTM XFR D630 Fully Rugged Notebook Service Manual 9. Replace and secure the hard disk drive compartment cover with the optional stylus housing, stylus, stylus tether, and stylus... System CD to allow for right or left or right side of the handle to install the operating system for your computer (see the XFR D630 User's Guide for connection to the notebook) NOTE: The stylus clip can be installed on either the left -handed use. 4.1 Replacing ...
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... handle cover. Slide the new stylus clip between the handle cover and the screw. To replace the stylus clip: 1. Page 18 of the notebook. DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is installed on the handle assembly's end screw on the left -handed use. 2. Loosen the screw on...
... handle cover. Slide the new stylus clip between the handle cover and the screw. To replace the stylus clip: 1. Page 18 of the notebook. DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is installed on the handle assembly's end screw on the left -handed use. 2. Loosen the screw on...
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... can be installed on each end) To replace the stylus: 1. Pull the stylus and tether through the loop until tight. 5 Handle The XFR D630 is equipped with loops on either the left or right side of the tether through the loop until the stylus is required. Tighten the screw..., ensuring the screw head secures the stylus clip in step 1. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Pull the stylus and tether through the stylus clip. NOTE: If you relocate the stylus from one of ...
... can be installed on each end) To replace the stylus: 1. Pull the stylus and tether through the loop until tight. 5 Handle The XFR D630 is equipped with loops on either the left or right side of the tether through the loop until the stylus is required. Tighten the screw..., ensuring the screw head secures the stylus clip in step 1. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Pull the stylus and tether through the stylus clip. NOTE: If you relocate the stylus from one of ...
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...of the handle assembly that secure the main handle assembly. 5.2 Installing the Handle 1. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 Handle cover (2) 5.1 Removing the Handle...handle to the handle brackets. 3. Remove the 6 screws (3 on the top of the XFR D630 as shown in the figure above . 2. Remove the 6 screws (3 on each side) on each side) that secure the... handle to the XFR D630 using the 6 screws provided. 3. Secure the main handle assembly to the handle brackets. Align ...
...of the handle assembly that secure the main handle assembly. 5.2 Installing the Handle 1. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 Handle cover (2) 5.1 Removing the Handle...handle to the handle brackets. 3. Remove the 6 screws (3 on the top of the XFR D630 as shown in the figure above . 2. Remove the 6 screws (3 on each side) on each side) that secure the... handle to the XFR D630 using the 6 screws provided. 3. Secure the main handle assembly to the handle brackets. Align ...
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... ends as shown. 5. Remove the Comms Door from the notebook. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. If your XFR D630 is equipped with the 4 screws provided (2 on each side). 6 Port Covers The XFR D630 utilizes port covers to Replacing the 97H Stylus Clip for instructions regarding installing ... Remove the 2 screws that secure the Comms Door. 2. Align each of the handle covers over the main handle assembly and to the XFR D630 with the optional Touch Screen, please refer to secure and protect the connectors and devices of the notebook. 6.1 Comms Door The Comms Door...
... ends as shown. 5. Remove the Comms Door from the notebook. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. If your XFR D630 is equipped with the 4 screws provided (2 on each side). 6 Port Covers The XFR D630 utilizes port covers to Replacing the 97H Stylus Clip for instructions regarding installing ... Remove the 2 screws that secure the Comms Door. 2. Align each of the handle covers over the main handle assembly and to the XFR D630 with the optional Touch Screen, please refer to secure and protect the connectors and devices of the notebook. 6.1 Comms Door The Comms Door...