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... use of Dell Inc.; Some of Dell Inc. The content is provided as is, without the written permission of the information contained in this document is subject to change without notice. Bluetooth is a trademark of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service ...contain typographical errors and technical inaccuracies. Information in this text: Dell, the DELL logo, and Latitude are registered trademarks of any proprietary interest in this document to refer to all Dell systems. © 2008 Dell Inc. Reproduction in any manner whatsoever without express or implied...
... use of Dell Inc.; Some of Dell Inc. The content is provided as is, without the written permission of the information contained in this document is subject to change without notice. Bluetooth is a trademark of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service ...contain typographical errors and technical inaccuracies. Information in this text: Dell, the DELL logo, and Latitude are registered trademarks of any proprietary interest in this document to refer to all Dell systems. © 2008 Dell Inc. Reproduction in any manner whatsoever without express or implied...
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DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY DEVICES ...13 3 ... DOOR ...34 6.9 PC CARD SLOT DOOR ...35 7 HINGE COVER ...37 7.1 REMOVING THE HINGE COVER 37 7.2 INSTALLING THE HINGE COVER 39 8 KEYBOARDS ...39 8.1 STANDARD KEYBOARD ...39 8.2 RUGGED KEYBOARD ...41 9 MEMORY ...51 9.1 DIMM A ...51 9.2 DIMM B ...53 10 DISPLAY ASSEMBLY 55 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 REMOVING THE DISPLAY ...
DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY DEVICES ...13 3 ... DOOR ...34 6.9 PC CARD SLOT DOOR ...35 7 HINGE COVER ...37 7.1 REMOVING THE HINGE COVER 37 7.2 INSTALLING THE HINGE COVER 39 8 KEYBOARDS ...39 8.1 STANDARD KEYBOARD ...39 8.2 RUGGED KEYBOARD ...41 9 MEMORY ...51 9.1 DIMM A ...51 9.2 DIMM B ...53 10 DISPLAY ASSEMBLY 55 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 REMOVING THE DISPLAY ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH® WIRELESS ...
DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH® WIRELESS ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2 25.3 25.4 REMOVING THE BOTTOM CHASSIS 104 INSTALLING THE BOTTOM CHASSIS 105 REMOVING THE MODEM CABLE 105 INSTALLING THE MODEM CABLE 105 Page 5 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2 25.3 25.4 REMOVING THE BOTTOM CHASSIS 104 INSTALLING THE BOTTOM CHASSIS 105 REMOVING THE MODEM CABLE 105 INSTALLING THE MODEM CABLE 105 Page 5 of 106 Revision A01
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...mounting bracket. Hold a card by its edges or by its pull-tab, not on a card. Shut down the operating system: a. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Before You Begin This chapter provides procedures for 4 seconds. 1.3 Before Working Inside Your Computer Use the following tools: ...pull on its connector or on its pins. Ensure that is not authorized by Dell is not covered by performing the removal procedure in reverse order. 1.1 Recommended Tools The procedures in this section, follow the safety instructions in the XFR D630 Product Information Guide and in the...
...mounting bracket. Hold a card by its edges or by its pull-tab, not on a card. Shut down the operating system: a. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Before You Begin This chapter provides procedures for 4 seconds. 1.3 Before Working Inside Your Computer Use the following tools: ...pull on its connector or on its pins. Ensure that is not authorized by Dell is not covered by performing the removal procedure in reverse order. 1.1 Recommended Tools The procedures in this section, follow the safety instructions in the XFR D630 Product Information Guide and in the...
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... battery. If the 2 security screws are disconnecting this type of the notebook. Disconnect your computer and then unplug it from the PC Card slot. DellTM XFR D630 Fully Rugged Notebook Service Manual itself.
... battery. If the 2 security screws are disconnecting this type of the notebook. Disconnect your computer and then unplug it from the PC Card slot. DellTM XFR D630 Fully Rugged Notebook Service Manual itself.
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DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c. Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 18808 18812 AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY 1 3 1 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN HEAD SCREW M2.5 X 8 -BLACK 19 Page 8 of 106 Revision A01 d. Remove the PC Card or Express Card.
DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c. Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 18808 18812 AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY 1 3 1 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN HEAD SCREW M2.5 X 8 -BLACK 19 Page 8 of 106 Revision A01 d. Remove the PC Card or Express Card.
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN HEAD...
DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN HEAD...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 18535 18623 18816 18539 18629 18550 18824 PAN HEAD SCREW M2 X 8-BLACK PALMREST ASSY PANHEAD SCREW M2X4 PALMREST ASSY ASSY HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY PAN HEAD SCREW M3 X 22 -BLACK SHOULDER STRAP ASSY 1 1 1 9 4 2 2 2 2 19 15 4 1 1 2 2 18590 SCREW,KYBD BLK, PAN HEAD M2X3 19 Page 12 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 18535 18623 18816 18539 18629 18550 18824 PAN HEAD SCREW M2 X 8-BLACK PALMREST ASSY PANHEAD SCREW M2X4 PALMREST ASSY ASSY HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY PAN HEAD SCREW M3 X 22 -BLACK SHOULDER STRAP ASSY 1 1 1 9 4 2 2 2 2 19 15 4 1 1 2 2 18590 SCREW,KYBD BLK, PAN HEAD M2X3 19 Page 12 of 106 Revision A01
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... icon on top of them in a safe, dry place when they are not installed in the computer. Press the device latch release. DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN...
... icon on top of them in a safe, dry place when they are not installed in the computer. Press the device latch release. DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN...
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...device out of 106 Revision A01 NOTICE: To prevent data loss, turn off your computer, follow the safety instructions in the XFR D630 Product Information Guide and in hibernate mode NOTICE: Hard drives are extremely fragile; Do not remove the hard drive while the computer...media to install the drivers and utilities on , in standby mode, or in the XFR D630 User's Guide. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Optical drive 2 Device Latch release 4. NOTE: Dell does not guarantee compatibility or provide support for your computer to install the Microsoft®...
...device out of 106 Revision A01 NOTICE: To prevent data loss, turn off your computer, follow the safety instructions in the XFR D630 Product Information Guide and in hibernate mode NOTICE: Hard drives are extremely fragile; Do not remove the hard drive while the computer...media to install the drivers and utilities on , in standby mode, or in the XFR D630 User's Guide. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Optical drive 2 Device Latch release 4. NOTE: Dell does not guarantee compatibility or provide support for your computer to install the Microsoft®...
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Lift each latch, and turn each a quarter-turn latches are not installed, proceed to release the latching mechanism. Page 15 of 106 Revision A01 If the 2 security screws are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. DellTM XFR D630 Fully Rugged Notebook Service Manual 3. If the 2 optional screws that secure the quarter-turn , towards the 'unlock' icon, to step 4. 4.
Lift each latch, and turn each a quarter-turn latches are not installed, proceed to release the latching mechanism. Page 15 of 106 Revision A01 If the 2 security screws are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. DellTM XFR D630 Fully Rugged Notebook Service Manual 3. If the 2 optional screws that secure the quarter-turn , towards the 'unlock' icon, to step 4. 4.
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... assist in protective antistatic packaging. 8. NOTICE: When the hard drive is not in the computer, store it back to slide the drive into place. DellTM XFR D630 Fully Rugged Notebook Service Manual 5. NOTICE: Use firm and even pressure to disconnect the hard disk drive from the computer. 6. Page 16 of 106 Revision A01...
... assist in protective antistatic packaging. 8. NOTICE: When the hard drive is not in the computer, store it back to slide the drive into place. DellTM XFR D630 Fully Rugged Notebook Service Manual 5. NOTICE: Use firm and even pressure to disconnect the hard disk drive from the computer. 6. Page 16 of 106 Revision A01...
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... Screen Display is fully seated. 10. Use the Drivers and Utilities CD to install the operating system for your computer (see the XFR D630 User's Guide for right or left-handed use. 4.1 Replacing the Stylus Clip Page 17 of the handle to the notebook) NOTE:...secure the hard disk drive compartment cover with the optional stylus housing, stylus, stylus tether, and stylus clip. DellTM XFR D630 Fully Rugged Notebook Service Manual 9. If your computer (see the XFR D630 User's Guide for your XFR D630 is configured with the DirectVue Touch Screen Display, it is an optional feature.
... Screen Display is fully seated. 10. Use the Drivers and Utilities CD to install the operating system for your computer (see the XFR D630 User's Guide for right or left-handed use. 4.1 Replacing the Stylus Clip Page 17 of the handle to the notebook) NOTE:...secure the hard disk drive compartment cover with the optional stylus housing, stylus, stylus tether, and stylus clip. DellTM XFR D630 Fully Rugged Notebook Service Manual 9. If your computer (see the XFR D630 User's Guide for your XFR D630 is configured with the DirectVue Touch Screen Display, it is an optional feature.
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... clip from beneath the loosened screw. 3. The stylus clip provides an eyelet into which the stylus tether can easily cut or injure yourself. DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is installed on the handle assembly's end screw on the left or right side of either handle cover to...
... clip from beneath the loosened screw. 3. The stylus clip provides an eyelet into which the stylus tether can easily cut or injure yourself. DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is installed on the handle assembly's end screw on the left or right side of either handle cover to...
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... stylus clip in step 1. Remove the tether and stylus from the tether: a. Pull the remainder of the tether through the loop until tight. 5 Handle The XFR D630 is required. Attach the stylus and tether to allow for removing and installing the handle if replacement is equipped with loops on either the left... right side of the tether. b. Your new stylus is now attached to tighten the screw that was loosened in place. Install the new stylus: a. c. DellTM XFR D630 Fully Rugged Notebook Service Manual 4.
... stylus clip in step 1. Remove the tether and stylus from the tether: a. Pull the remainder of the tether through the loop until tight. 5 Handle The XFR D630 is required. Attach the stylus and tether to allow for removing and installing the handle if replacement is equipped with loops on either the left... right side of the tether. b. Your new stylus is now attached to tighten the screw that was loosened in place. Install the new stylus: a. c. DellTM XFR D630 Fully Rugged Notebook Service Manual 4.
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... shown in the figure above . 2. Remove the 6 screws (3 on each side) on the top of the handle assembly that secure the handle to the XFR D630 using the 6 screws provided. 3. Install the 6 screws (3 on each handle cover) that secure the main handle assembly. 5.2 Installing the Handle 1. Remove the 6 screws (3 ... assembly to the handle brackets. 3. Align the main handle assembly with the mounting holes in the front plate of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 Handle cover (2) 5.1 Removing the Handle 1.
... shown in the figure above . 2. Remove the 6 screws (3 on each side) on the top of the handle assembly that secure the handle to the XFR D630 using the 6 screws provided. 3. Install the 6 screws (3 on each handle cover) that secure the main handle assembly. 5.2 Installing the Handle 1. Remove the 6 screws (3 ... assembly to the handle brackets. 3. Align the main handle assembly with the mounting holes in the front plate of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 Handle cover (2) 5.1 Removing the Handle 1.
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DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Remove the Comms Door from the notebook. Remove the 2 screws that secure the Comms Door. 2. If your XFR D630 is located on each of the notebook. 6.1 Comms Door The Comms Door is equipped with the 4 screws provided (2 on the notebook's ... Removing the Comms Door 1. Page 21 of the handle assembly. 6. Secure the handle covers over the main handle assembly and to the XFR D630 with the optional Touch Screen, please refer to secure and protect the connectors and devices of the handle covers over the main handle assembly ends...
DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Remove the Comms Door from the notebook. Remove the 2 screws that secure the Comms Door. 2. If your XFR D630 is located on each of the notebook. 6.1 Comms Door The Comms Door is equipped with the 4 screws provided (2 on the notebook's ... Removing the Comms Door 1. Page 21 of the handle assembly. 6. Secure the handle covers over the main handle assembly and to the XFR D630 with the optional Touch Screen, please refer to secure and protect the connectors and devices of the handle covers over the main handle assembly ends...