Parts Manual - English
Page 4
... Accessories 41 Sp. CONTENTS A. Button clamp mechanism 11 F. Lubrication 15 H. Threading mechanism 17 J. Thread trimmer mechanism 21 L. Different parts list 45 Ga. Work clamp lifter mechanism 9 E. Power supply equipment mechanism 37 T. Motor mechanism 39 U. Gauge parts list 47 Wa. Parts are circled by a dotted line 4. Machine body 1 B. Thread nipper mechanism 29 P1. Power switch mechanism 35 S. Bobbin winder mechanism 19 K. Notes for using this parts book 1. Upper shaft and needle bar mechanism 3 C. Foot switch...
... Accessories 41 Sp. CONTENTS A. Button clamp mechanism 11 F. Lubrication 15 H. Threading mechanism 17 J. Thread trimmer mechanism 21 L. Different parts list 45 Ga. Work clamp lifter mechanism 9 E. Power supply equipment mechanism 37 T. Motor mechanism 39 U. Gauge parts list 47 Wa. Parts are circled by a dotted line 4. Machine body 1 B. Thread nipper mechanism 29 P1. Power switch mechanism 35 S. Bobbin winder mechanism 19 K. Notes for using this parts book 1. Upper shaft and needle bar mechanism 3 C. Foot switch...
Parts Manual - English
Page 10
... 6 L1X8 X-FEED LEVER BUSH X-FEED LEVER T-LENGTH REGURATOR BLOCK ASSY SET SCREW, SOCKET (FT) M5X5 X-FEED GEAR BOLT, SOCKET M6X30 BEARING 10 ,LINER SET SCREW, SOCKET (FT) M6X6 Y-FEED RACK SHAFT Y-CONNECTING PIN THRUST WASHER RETAINING RING, E6 SET SCREW, SOCKET (FT) M6X6 FEED GEAR SET SCREW, SOCKET (FT) M6X6 ECCENTRIC SHAFT BALL BEARING, ARDIAL 608ZZ RETAINING RING, EXTERNAL C8 SET SCREW, SOCKET (FT) M6X6 FEED BAR SUPPORT PLATE BOLT, SOCKET M4X10 FEED BAR COVER SCREW,M4X8...
... 6 L1X8 X-FEED LEVER BUSH X-FEED LEVER T-LENGTH REGURATOR BLOCK ASSY SET SCREW, SOCKET (FT) M5X5 X-FEED GEAR BOLT, SOCKET M6X30 BEARING 10 ,LINER SET SCREW, SOCKET (FT) M6X6 Y-FEED RACK SHAFT Y-CONNECTING PIN THRUST WASHER RETAINING RING, E6 SET SCREW, SOCKET (FT) M6X6 FEED GEAR SET SCREW, SOCKET (FT) M6X6 ECCENTRIC SHAFT BALL BEARING, ARDIAL 608ZZ RETAINING RING, EXTERNAL C8 SET SCREW, SOCKET (FT) M6X6 FEED BAR SUPPORT PLATE BOLT, SOCKET M4X10 FEED BAR COVER SCREW,M4X8...
Parts Manual - English
Page 18
... ADJUSTING STUD 0 RING, PW3 SHUTTLE RACE BASE ASSY SHUTTLE RACE THREAD GUIDE SCREW, M3X4 S-RACE BASE SETTING CLAW COMPRESSION SPRING WASHER, PLAIN S 3 SCREW, PAN M3X6 S-RACE BASE FELT FELT HOLDER SCREW, M3X5.5 FELT HOLDER SCREW, M3X4 FELT,T FELT, L.360 SPACER,A RETAINING RING SET SCREW, SOCKET (FT) M6X6 COLLAR RETAINING RING, E7 DRIVER,D BOLT, SOCKET M5X12 SHUTTLE RACE BASE BOBBIN CASE ASSY TENSION SPRING SCREW ANTI-SPIN SPRING BOBBIN SET SCREW COLLAR,R SET SCREW, SOCKET (FT) M5X5 SHUTTLE HOOK ASSY,W/BOX KE-430D...
... ADJUSTING STUD 0 RING, PW3 SHUTTLE RACE BASE ASSY SHUTTLE RACE THREAD GUIDE SCREW, M3X4 S-RACE BASE SETTING CLAW COMPRESSION SPRING WASHER, PLAIN S 3 SCREW, PAN M3X6 S-RACE BASE FELT FELT HOLDER SCREW, M3X5.5 FELT HOLDER SCREW, M3X4 FELT,T FELT, L.360 SPACER,A RETAINING RING SET SCREW, SOCKET (FT) M6X6 COLLAR RETAINING RING, E7 DRIVER,D BOLT, SOCKET M5X12 SHUTTLE RACE BASE BOBBIN CASE ASSY TENSION SPRING SCREW ANTI-SPIN SPRING BOBBIN SET SCREW COLLAR,R SET SCREW, SOCKET (FT) M5X5 SHUTTLE HOOK ASSY,W/BOX KE-430D...
Parts Manual - English
Page 22
... 1 7-1..-fl-tiT ARM THREAD GUIDE,A SCREW, PAN M5X6 ARM THREAD GUIDE,B SCREW, PAN M5X6 ARM THREAD GUIDE,C SCREW, PAN M5X6 UPPER THREAD GUIDE STUD TENSION BRACKET THREAD TAKE-UP SPRING TENSION RELEASE PIN TENSION STUD TENSION NUT WASHER TENSION SPRING TENSION DISC PRESSER DISC, TENSION SET SCREW, SM3.57 SET SCREW, (FT) M6X6 TENSION STUD,A TENSION NUT SUB TENSION SPRING DISC, TENSION THREAD GUIDE, ARM 24 SA3635001 1 /V)fir)-(1-7>t-fB NEEDLE BAR THREAD GUIDE,B t-(A NEEDLE BAR THREAD GUIDE,A 26 SA3258001 1 /\IJAir),(9)i,D4F-7>1-4 N-BAR BUSH THREAD GUIDE,D 27 152881001 1 i*i.,-04...
... 1 7-1..-fl-tiT ARM THREAD GUIDE,A SCREW, PAN M5X6 ARM THREAD GUIDE,B SCREW, PAN M5X6 ARM THREAD GUIDE,C SCREW, PAN M5X6 UPPER THREAD GUIDE STUD TENSION BRACKET THREAD TAKE-UP SPRING TENSION RELEASE PIN TENSION STUD TENSION NUT WASHER TENSION SPRING TENSION DISC PRESSER DISC, TENSION SET SCREW, SM3.57 SET SCREW, (FT) M6X6 TENSION STUD,A TENSION NUT SUB TENSION SPRING DISC, TENSION THREAD GUIDE, ARM 24 SA3635001 1 /V)fir)-(1-7>t-fB NEEDLE BAR THREAD GUIDE,B t-(A NEEDLE BAR THREAD GUIDE,A 26 SA3258001 1 /\IJAir),(9)i,D4F-7>1-4 N-BAR BUSH THREAD GUIDE,D 27 152881001 1 i*i.,-04...
Instruction Manual - English
Page 4
...°C during use . Install the safety covers to its original position. Furthermore, do not excessively bend the cords or secure them too firmly with correct operation. Hold the machine head with correct operation. If the ground connection is complete, otherwise the machine may cause problems with both hands when tilting it back or returning it to the machine head and motor. Excessively...
...°C during use . Install the safety covers to its original position. Furthermore, do not excessively bend the cords or secure them too firmly with correct operation. Hold the machine head with correct operation. If the ground connection is complete, otherwise the machine may cause problems with both hands when tilting it back or returning it to the machine head and motor. Excessively...
Instruction Manual - English
Page 5
... is used for any objects against the machine while sewing, as the rotary hook If the power switch needs to be left on when carrying out some adjustment, be extremely careful to the machine. Then contact your skin, otherwise inflammation can cause vomiting and diarrhoea. Any problems in machine operation which result from unauthorized modifications to the machine. KE-430D, BE-438D iii Cleaning Turn...
... is used for any objects against the machine while sewing, as the rotary hook If the power switch needs to be left on when carrying out some adjustment, be extremely careful to the machine. Then contact your skin, otherwise inflammation can cause vomiting and diarrhoea. Any problems in machine operation which result from unauthorized modifications to the machine. KE-430D, BE-438D iii Cleaning Turn...
Instruction Manual - English
Page 7
... 4. Installing the accessory spring (BE-438D) ..... 30 5. Checking the sewing pattern (BE-438D) ........35 5-7. Checking the needle 51 8-6. TABLE OF ERROR CODES 55 KE-430D, BE-438D NAMES OF MAJOR PARTS 1 2. Draining the oil 51 8-4. Adjusting the work clamp / button clamp lift amount 36 6. Direct selection 48 6-9. Applying grease (Work clamp: KE-430D 52 8-8. Connecting the power cord 21 3-15. Lower thread tension 26 4-5-2. Using the lower thread counter 40 6-5. Program list (KE-430D 3 2-3. Installing the operation panel 14 3-6. Winding the lower thread...
... 4. Installing the accessory spring (BE-438D) ..... 30 5. Checking the sewing pattern (BE-438D) ........35 5-7. Checking the needle 51 8-6. TABLE OF ERROR CODES 55 KE-430D, BE-438D NAMES OF MAJOR PARTS 1 2. Draining the oil 51 8-4. Adjusting the work clamp / button clamp lift amount 36 6. Direct selection 48 6-9. Applying grease (Work clamp: KE-430D 52 8-8. Connecting the power cord 21 3-15. Lower thread tension 26 4-5-2. Using the lower thread counter 40 6-5. Program list (KE-430D 3 2-3. Installing the operation panel 14 3-6. Winding the lower thread...
Instruction Manual - English
Page 9
... be sewn Outer diameter of button 8 - 30 mm (*1) Feed mechanism Y-θ intermittent feed mechanism (pulse-motor driven mechanism) Stitch length Number of stitches Maximum stitch number 0.05 - 12.7 mm Variable (Refer to 200 patterns can be added. Machine specifications 2. SPECIFICATIONS 1 Ordinary materials 2 Denim 7 Knitted materials F Foundation garments KE-430D BE-438D Electronic direct drive lockstitch bar tacker Electronic direct drive lockstitch button sewer Stitch formation Maximum sewing speed Pattern size (X x Y) Single needle lock stitch 3,200 rpm 2,700 rpm...
... be sewn Outer diameter of button 8 - 30 mm (*1) Feed mechanism Y-θ intermittent feed mechanism (pulse-motor driven mechanism) Stitch length Number of stitches Maximum stitch number 0.05 - 12.7 mm Variable (Refer to 200 patterns can be added. Machine specifications 2. SPECIFICATIONS 1 Ordinary materials 2 Denim 7 Knitted materials F Foundation garments KE-430D BE-438D Electronic direct drive lockstitch bar tacker Electronic direct drive lockstitch button sewer Stitch formation Maximum sewing speed Pattern size (X x Y) Single needle lock stitch 3,200 rpm 2,700 rpm...
Instruction Manual - English
Page 10
... 3 79 36 20 3 3 KE-430D, BE-438D of Tacking size (mm) stitches Length Width No. Sewing pattern No. Program list (KE-430D) The programs shown below have been preset into the sewing machine and can be selected according to specifications. (Any program is available as long as the sewing pattern is 100%. Sewing pattern No. SPECIFICATIONS 2-2. Sewing pattern No. of Tacking size (mm) stitches Length Width No. of Tacking size (mm) stitches Length Width 1 42 16...
... 3 79 36 20 3 3 KE-430D, BE-438D of Tacking size (mm) stitches Length Width No. Sewing pattern No. Program list (KE-430D) The programs shown below have been preset into the sewing machine and can be selected according to specifications. (Any program is available as long as the sewing pattern is 100%. Sewing pattern No. SPECIFICATIONS 2-2. Sewing pattern No. of Tacking size (mm) stitches Length Width No. of Tacking size (mm) stitches Length Width 1 42 16...
Instruction Manual - English
Page 14
... "E150" error code may be generated. 7 KE-430D, BE-438D Note when creating additional data (program nos. 200 - 999) When sewing data with your original pattern using the PS-3000. of Tacking size (mm) stitches Length Width 86 21 6 2 87 28 6 2 88 35 6 2 If you want to sew a pattern other than standard patterns, you can create your local Brother sales Office for details. SPECIFICATIONS No...
... "E150" error code may be generated. 7 KE-430D, BE-438D Note when creating additional data (program nos. 200 - 999) When sewing data with your original pattern using the PS-3000. of Tacking size (mm) stitches Length Width 86 21 6 2 87 28 6 2 88 35 6 2 If you want to sew a pattern other than standard patterns, you can create your local Brother sales Office for details. SPECIFICATIONS No...
Instruction Manual - English
Page 15
...program is available as long as the needle drops down in the hole of button holes Sewing pattern No. of the button. of stitches Sewing size (mm) X Y 1 6 ―...sewing machine. No. SPECIFICATIONS 2-3. When sewing programs that the button hole diameter is sewn. of crossover stitches No. No. of threads No. Program list (BE-438D) The programs shown below have crossover stitches, the thread is trimmed after sewing of one side is completed, and then the other side is 2 mm or greater before using the programs. *2 Do not use the button lifter spring. KE-430D...
...program is available as long as the needle drops down in the hole of button holes Sewing pattern No. of the button. of stitches Sewing size (mm) X Y 1 6 ―...sewing machine. No. SPECIFICATIONS 2-3. When sewing programs that the button hole diameter is sewn. of crossover stitches No. No. of threads No. Program list (BE-438D) The programs shown below have crossover stitches, the thread is trimmed after sewing of one side is completed, and then the other side is 2 mm or greater before using the programs. *2 Do not use the button lifter spring. KE-430D...
Instruction Manual - English
Page 30
.... (Refer to following page.) [When using the liquid cooling tank] [Two holes] Spun rayon yarn Synthetic thread [One hole] 4425Q 23 Approx. 40mm KE-430D, BE-438D 4426Q PREPARATION BEFORE SEWING 4. Installing the needle CAUTION Turn off the power switch before installing the needle, otherwise the machine may operate if the foot switch is at the front, and then securely tighten the screw (1). 4424Q 4-2. Loosen the set screw (1). 2.
.... (Refer to following page.) [When using the liquid cooling tank] [Two holes] Spun rayon yarn Synthetic thread [One hole] 4425Q 23 Approx. 40mm KE-430D, BE-438D 4426Q PREPARATION BEFORE SEWING 4. Installing the needle CAUTION Turn off the power switch before installing the needle, otherwise the machine may operate if the foot switch is at the front, and then securely tighten the screw (1). 4424Q 4-2. Loosen the set screw (1). 2.
Instruction Manual - English
Page 32
... 4471Q 25 4430Q Adjusting the bobbin winding amount Loosen the screw (5) and move the bobbin presser (6). Check that the needle is complete, and then depress it upward. Case B KE-430D, BE-438D The feed mechanism will move it again while pressing the TENSION/ WIND key (3), winding will return automatically. 8. Release the TENSION WIND key (3) after the machine starts operating, and keep depressing the foot switch until the lower thread stops being wound...
... 4471Q 25 4430Q Adjusting the bobbin winding amount Loosen the screw (5) and move the bobbin presser (6). Check that the needle is complete, and then depress it upward. Case B KE-430D, BE-438D The feed mechanism will move it again while pressing the TENSION/ WIND key (3), winding will return automatically. 8. Release the TENSION WIND key (3) after the machine starts operating, and keep depressing the foot switch until the lower thread stops being wound...
Instruction Manual - English
Page 33
... SEWING 4-4. Pass the thread through the lever thread hole (4), and then pull out approximately 30 mm of thread. 6. Installing the bobbin case CAUTION Turn off the power switch before installing the bobbin case, otherwise the machine may operate if the foot switch is depressed by its own weight while the thread end coming out of the arrow when the thread is held. 2536Q KE-430D, BE-438D 26 Lower thread tension weaker stronger Adjust the thread tension...
... SEWING 4-4. Pass the thread through the lever thread hole (4), and then pull out approximately 30 mm of thread. 6. Installing the bobbin case CAUTION Turn off the power switch before installing the bobbin case, otherwise the machine may operate if the foot switch is depressed by its own weight while the thread end coming out of the arrow when the thread is held. 2536Q KE-430D, BE-438D 26 Lower thread tension weaker stronger Adjust the thread tension...
Instruction Manual - English
Page 35
... at the sewing start, and at the first stitch, the end of these cases, use ] 1. 4. Refer to cut the thread without pulling it up too hard. 4475Q KE-430D, BE-438D 28 If the upper thread trailing length is 40 mm or more, or if the upper thread tension is too long, an error [E691] may become wound around the seam. The thread nipper device operates when memory...
... at the sewing start, and at the first stitch, the end of these cases, use ] 1. 4. Refer to cut the thread without pulling it up too hard. 4475Q KE-430D, BE-438D 28 If the upper thread trailing length is 40 mm or more, or if the upper thread tension is too long, an error [E691] may become wound around the seam. The thread nipper device operates when memory...
Instruction Manual - English
Page 38
... power is turned on. (2) CAUTION indicator Illuminates when an error occurs. (3) RESET key Used to reset errors. (4) TEST key Used to start test mode. (5) TEST indicator Illuminates when the TEST key (4) has been pressed. (6) THREAD/CLAMP key Used to start threading mode or work clamp height setting mode. (7) THREAD/CLAMP indicator Illuminates when the THREAD/CLAMP key (6) has been pressed. (8) TENSION/WIND key Used to wind the lower thread. (9) TENSION/WIND indicator Spare 31 KE-430D, BE-438D 4435Q USING THE OPERATION...
... power is turned on. (2) CAUTION indicator Illuminates when an error occurs. (3) RESET key Used to reset errors. (4) TEST key Used to start test mode. (5) TEST indicator Illuminates when the TEST key (4) has been pressed. (6) THREAD/CLAMP key Used to start threading mode or work clamp height setting mode. (7) THREAD/CLAMP indicator Illuminates when the THREAD/CLAMP key (6) has been pressed. (8) TENSION/WIND key Used to wind the lower thread. (9) TENSION/WIND indicator Spare 31 KE-430D, BE-438D 4435Q USING THE OPERATION...
Instruction Manual - English
Page 46
... work clamp height setting mode when foot switch is ON depressed to 1st step, and then drops fully and sewing starts when foot switch is depressed to (*1) below. Test feeding is turned by hand. ON Displayed as %. USING THE OPERATION PANEL (ADVANCED OPERATIONS) 6-3. Cycle programs 401 OFF Disable ON When sewing user programs, the set to the Service Manual for pattern zoom ratio (*3) 402 OFF Displayed as mm. Specifications KE-430D...
... work clamp height setting mode when foot switch is ON depressed to 1st step, and then drops fully and sewing starts when foot switch is depressed to (*1) below. Test feeding is turned by hand. ON Displayed as %. USING THE OPERATION PANEL (ADVANCED OPERATIONS) 6-3. Cycle programs 401 OFF Disable ON When sewing user programs, the set to the Service Manual for pattern zoom ratio (*3) 402 OFF Displayed as mm. Specifications KE-430D...
Instruction Manual - English
Page 53
... number that the needle drop position is correct, and then start sewing. (Refer to 4. 6 End cycle program recording mode. The recorded user program will be sewn step by pressing function keys F1 to F4 (2). (Refer to home position detection standby. "C-0" will flash in the PROGRAM No. KE-430D,...need to the home position. The setting cannot be sewn in the PROGRAM No. display, and the sewing machine will be changed at this time. This completes the recording of the user program for the displayed step. Check that you would like to use. • If the cycle program number...
... number that the needle drop position is correct, and then start sewing. (Refer to 4. 6 End cycle program recording mode. The recorded user program will be sewn step by pressing function keys F1 to F4 (2). (Refer to home position detection standby. "C-0" will flash in the PROGRAM No. KE-430D,...need to the home position. The setting cannot be sewn in the PROGRAM No. display, and the sewing machine will be changed at this time. This completes the recording of the user program for the displayed step. Check that you would like to use. • If the cycle program number...
Instruction Manual - English
Page 55
..., insert the CF card into the sewing machine's internal memory. 4498Q • The program No. Loading additional sewing data Use a CF card with CF cards that have been formatted using the FAT16 method. USING THE OPERATION PANEL (ADVANCED OPERATIONS) 6-8. U1 to U4 and C-1 to C-4 can use the function keys to 999). Press the or key to select the program number (200 to directly select user program numbers and...
..., insert the CF card into the sewing machine's internal memory. 4498Q • The program No. Loading additional sewing data Use a CF card with CF cards that have been formatted using the FAT16 method. USING THE OPERATION PANEL (ADVANCED OPERATIONS) 6-8. U1 to U4 and C-1 to C-4 can use the function keys to 999). Press the or key to select the program number (200 to directly select user program numbers and...
Instruction Manual - English
Page 64
... any dust and thread scraps. Set the enlargement ratio again. Turn off the power, and then clean underneath the needle plate to remove any problems with the sewing machine. Turn off the power, and then check if there are any problems with the X-feed mechanism, Y-feed mechanism or work clamp motor. For additional data, re-read the data from the machine head memory. Changing program number is not listed above appears...
... any dust and thread scraps. Set the enlargement ratio again. Turn off the power, and then clean underneath the needle plate to remove any problems with the sewing machine. Turn off the power, and then check if there are any problems with the X-feed mechanism, Y-feed mechanism or work clamp motor. For additional data, re-read the data from the machine head memory. Changing program number is not listed above appears...