Service Manual
Page 1
January 2003 SM-PRN035 Keep this manual thoroughly before maintenance work. Brother Laser Printer SERVICE MANUAL MODEL: HL-5030/5040/5050/5070N Read this manual in a convenient place for quick and easy reference at all times.
January 2003 SM-PRN035 Keep this manual thoroughly before maintenance work. Brother Laser Printer SERVICE MANUAL MODEL: HL-5030/5040/5050/5070N Read this manual in a convenient place for quick and easy reference at all times.
Service Manual
Page 3
HL-5030/5040/5050/5070N SERVICE MANUAL PREFACE This service manual contains basic information required for after-sales service of the printer etc. CHAPTER 6: TROUBLESHOOTING Reference values and adjustments, troubleshooting image defects, troubleshooting malfunctions, etc. CHAPTER 2: INSTALLATION AND BASIC OPERATION Installation conditions, Installation procedures, basic operation of the laser printer (hereinafter referred to as "this manual is subject to change due to...
HL-5030/5040/5050/5070N SERVICE MANUAL PREFACE This service manual contains basic information required for after-sales service of the printer etc. CHAPTER 6: TROUBLESHOOTING Reference values and adjustments, troubleshooting image defects, troubleshooting malfunctions, etc. CHAPTER 2: INSTALLATION AND BASIC OPERATION Installation conditions, Installation procedures, basic operation of the laser printer (hereinafter referred to as "this manual is subject to change due to...
Service Manual
Page 5
... 2-33 5.5.1 Sleep mode...2-33 5.5.2 Print a test page...2-34 5.5.3 Print Settings...2-34 5.5.4 Print fonts (For HL-5040, HL-5050 and HL-5070N 2-35 6. MECHANICS ...3-20 2.1 Overview of the paper 2-27 5. HL-5030/5040/5050/5070N SERVICE MANUAL 4.6 Printing on Both Sides of the Paper (manual duplex printing 2-24 4.7 Guidelines for printing on both sides of the paper 2-26 4.8 Paper...
... 2-33 5.5.1 Sleep mode...2-33 5.5.2 Print a test page...2-34 5.5.3 Print Settings...2-34 5.5.4 Print fonts (For HL-5040, HL-5050 and HL-5070N 2-35 6. MECHANICS ...3-20 2.1 Overview of the paper 2-27 5. HL-5030/5040/5050/5070N SERVICE MANUAL 4.6 Printing on Both Sides of the Paper (manual duplex printing 2-24 4.7 Guidelines for printing on both sides of the paper 2-26 4.8 Paper...
Service Manual
Page 7
... MAINTENANCE 5-1 1. CONSUMABLE PARTS 5-1 1.1 Drum Unit...5-1 1.2 Toner Cartridge...5-3 2. PERIODICAL CLEANING 5-14 3.1 Cleaning the Printer Exterior 5-14 3.2 Cleaning the Drum Unit 5-14 3.3 Cleaning the Scanner Window 5-15 3.4 Cleaning the Electrical Terminals ...25 7.4 Location of Grounding Contacts 6-44 7.4.1 Drum unit ...6-44 7.4.2 Printer body & Paper cassette 6-44 8. PERIODICAL REPLACEMENT PARTS 5-8 2.1 Fixing Unit ...5-9 2.2 Paper Feeding Kit...5-12 3. HL-5030/5040/5050/5070N SERVICE MANUAL 5. ERROR MESSAGE 6-6 3.1 Error Message in the Status Monitor 6-6 ...
... MAINTENANCE 5-1 1. CONSUMABLE PARTS 5-1 1.1 Drum Unit...5-1 1.2 Toner Cartridge...5-3 2. PERIODICAL CLEANING 5-14 3.1 Cleaning the Printer Exterior 5-14 3.2 Cleaning the Drum Unit 5-14 3.3 Cleaning the Scanner Window 5-15 3.4 Cleaning the Electrical Terminals ...25 7.4 Location of Grounding Contacts 6-44 7.4.1 Drum unit ...6-44 7.4.2 Printer body & Paper cassette 6-44 8. PERIODICAL REPLACEMENT PARTS 5-8 2.1 Fixing Unit ...5-9 2.2 Paper Feeding Kit...5-12 3. HL-5030/5040/5050/5070N SERVICE MANUAL 5. ERROR MESSAGE 6-6 3.1 Error Message in the Status Monitor 6-6 ...
Service Manual
Page 9
.... HL-5030/5040/5050/5070N SERVICE MANUAL REGULATION LASER SAFETY (110 - 120V MODEL ONLY) This printer is certified as a Class I laser product under the US Department of Health and Human Services (DHHS) Radiation Performance Standard according to laser products marketed in the United States. the laser beam...and external covers. The label for Japanese manufactured products MANUFACTURED: K BROTHER INDUSTRIES, LTD. 15-1, Naeshiro-cho, Mizuho-ku, Nagoya 467-8561, Japan. Since radiation emitted inside the printer is mandatory for Health and Safety Act of the following labels on...
.... HL-5030/5040/5050/5070N SERVICE MANUAL REGULATION LASER SAFETY (110 - 120V MODEL ONLY) This printer is certified as a Class I laser product under the US Department of Health and Human Services (DHHS) Radiation Performance Standard according to laser products marketed in the United States. the laser beam...and external covers. The label for Japanese manufactured products MANUFACTURED: K BROTHER INDUSTRIES, LTD. 15-1, Naeshiro-cho, Mizuho-ku, Nagoya 467-8561, Japan. Since radiation emitted inside the printer is mandatory for Health and Safety Act of the following labels on...
Service Manual
Page 11
... CUANDO SE ABRE LA TAPA Y EL INTERRUPTOR INTERNO ESTÁ ATASCADO. HL-5030/5040/5050/5070N SERVICE MANUAL SAFETY INFORMATION CAUTION FOR LASER PRODUCT (WARNHINWEIS FUR LASER DRUCKER) CAUTION: When the machine during servicing is attached on the printer. ADVARSEL USYNLIG LASER STRÅLING NÅR KABINETLÅGET STÅR ÅBENT. EVITE LA EXPOSICIÓN DIRECTA DE...
... CUANDO SE ABRE LA TAPA Y EL INTERRUPTOR INTERNO ESTÁ ATASCADO. HL-5030/5040/5050/5070N SERVICE MANUAL SAFETY INFORMATION CAUTION FOR LASER PRODUCT (WARNHINWEIS FUR LASER DRUCKER) CAUTION: When the machine during servicing is attached on the printer. ADVARSEL USYNLIG LASER STRÅLING NÅR KABINETLÅGET STÅR ÅBENT. EVITE LA EXPOSICIÓN DIRECTA DE...
Service Manual
Page 12
... power plug inserted into the power outlet, special caution should be exercised even if the power switch is OFF because it is used in this service manual: WARNING Indicates warnings that must be observed to service the printer properly or prevent damage to prevent possible personal injury. ! WARNING Some parts inside the...
... power plug inserted into the power outlet, special caution should be exercised even if the power switch is OFF because it is used in this service manual: WARNING Indicates warnings that must be observed to service the printer properly or prevent damage to prevent possible personal injury. ! WARNING Some parts inside the...
Service Manual
Page 13
... hold A4, letter, B5 (ISO), A5, B6 (ISO), A6, Executive and Legal size of your printer. HL-5030/5040/5050/5070N SERVICE MANUAL CHAPTER 1 GENERAL 1. size paper. It is launched automatically when this printer driver is recommended. The multi-purpose tray (HL-5050/5070N) also allows you to make changes to frequently used driver settings easily without...
... hold A4, letter, B5 (ISO), A5, B6 (ISO), A6, Executive and Legal size of your printer. HL-5030/5040/5050/5070N SERVICE MANUAL CHAPTER 1 GENERAL 1. size paper. It is launched automatically when this printer driver is recommended. The multi-purpose tray (HL-5050/5070N) also allows you to make changes to frequently used driver settings easily without...
Service Manual
Page 15
HL-5030/5040/5050/5070N SERVICE MANUAL 2. Fig. 1-1 Face-up Output Tray (Back Output Tray) (HL-5070N) LED (Lightemitting Diode) Side Cover AC Power Connector (HL-5040, HL-5050 and HL-5070N) Parallel Interface Connector (HL-5070N) 10/100Baser TX Port USB Interface Connector *The printer illustration is based on HL-5070N. Fig. 1-2 1-3 OVERVIEW Control Panel Face-down Output Tray Support Flap...
HL-5030/5040/5050/5070N SERVICE MANUAL 2. Fig. 1-1 Face-up Output Tray (Back Output Tray) (HL-5070N) LED (Lightemitting Diode) Side Cover AC Power Connector (HL-5040, HL-5050 and HL-5070N) Parallel Interface Connector (HL-5070N) 10/100Baser TX Port USB Interface Connector *The printer illustration is based on HL-5070N. Fig. 1-2 1-3 OVERVIEW Control Panel Face-down Output Tray Support Flap...
Service Manual
Page 17
...) or less Output: 32 bit or 36 bit (independent of parity) 1-5 HL-5030/5040/5050/5070N SERVICE MANUAL 3.2 Functions CPU Emulation Printer driver Interface Memory Control Panel Diagnostics Fujitsu SPARClite 133MHz GDI HP LaserJet (PCL level 6) Automatic emulation selection among HP LaserJet (PCL level 6), Brother BR-Script Level 3, EPSON FX-850 or IBM Proprinter XL Windows...
...) or less Output: 32 bit or 36 bit (independent of parity) 1-5 HL-5030/5040/5050/5070N SERVICE MANUAL 3.2 Functions CPU Emulation Printer driver Interface Memory Control Panel Diagnostics Fujitsu SPARClite 133MHz GDI HP LaserJet (PCL level 6) Automatic emulation selection among HP LaserJet (PCL level 6), Brother BR-Script Level 3, EPSON FX-850 or IBM Proprinter XL Windows...
Service Manual
Page 19
HL-5030/5040/5050/5070N SERVICE MANUAL 3.4 Network Type / Speed Protocols Management Firmware update Supplied software 10/100 Base TX...HTTPD) • BRAdmin Professional (using TCP/IP protocol or IPX/SPX) • SNMP, MIB II as well as Brother private MIB • TELNET command console • Web BRAdmin Flash ROM based for Network module • Can be upgraded... using TFTP/FTP • Can be upgraded using IPX/SPX • Easy upgrade using Brother BRAdmin Professional Utility • BRAdmin Professional (for Windows® 95/98/ME, Windows®NT 4.0/Windows® ...
HL-5030/5040/5050/5070N SERVICE MANUAL 3.4 Network Type / Speed Protocols Management Firmware update Supplied software 10/100 Base TX...HTTPD) • BRAdmin Professional (using TCP/IP protocol or IPX/SPX) • SNMP, MIB II as well as Brother private MIB • TELNET command console • Web BRAdmin Flash ROM based for Network module • Can be upgraded... using TFTP/FTP • Can be upgraded using IPX/SPX • Easy upgrade using Brother BRAdmin Professional Utility • BRAdmin Professional (for Windows® 95/98/ME, Windows®NT 4.0/Windows® ...
Service Manual
Page 21
HL-5030/5040/5050/5070N SERVICE MANUAL (3) Other paper specifications Basis weight Cut sheet 60 to 105 g/m2 (16 to 28 lb.) Caliper 0.08 to 0.13 mm (0.003 to 0.005 in.) Moisture ... Xerox Premier 80 g/m2 Xerox Business 80 g/m2 Modo DATACOPY 80 g/m2 IGEPA X-Press 80 g/m2 Xerox Recycled Supreme 3M CG3300 Avery laser label L7163 USA Xerox 4200DP 20 lb Hammermill Laser Paper 24 lb 3M CG 3300 Avery laser label #5160 *This printer can use recycled paper that meets the DIN 19309 specification. 1-9
HL-5030/5040/5050/5070N SERVICE MANUAL (3) Other paper specifications Basis weight Cut sheet 60 to 105 g/m2 (16 to 28 lb.) Caliper 0.08 to 0.13 mm (0.003 to 0.005 in.) Moisture ... Xerox Premier 80 g/m2 Xerox Business 80 g/m2 Modo DATACOPY 80 g/m2 IGEPA X-Press 80 g/m2 Xerox Recycled Supreme 3M CG3300 Avery laser label L7163 USA Xerox 4200DP 20 lb Hammermill Laser Paper 24 lb 3M CG 3300 Avery laser label #5160 *This printer can use recycled paper that meets the DIN 19309 specification. 1-9
Service Manual
Page 23
HL-5030/5040/5050/5070N SERVICE MANUAL (3) We recommend the following print methods (output tray) for each paper media type. Media type Plain paper Thick paper Recycled paper Transparency Label Envelope Card Paper output Face down Face up O O O O O O O O O 1-11
HL-5030/5040/5050/5070N SERVICE MANUAL (3) We recommend the following print methods (output tray) for each paper media type. Media type Plain paper Thick paper Recycled paper Transparency Label Envelope Card Paper output Face down Face up O O O O O O O O O 1-11
Service Manual
Page 25
... here should confirm to the nominal dimensions specified by JIS except B5 (ISO). • The dot size is based on Portrait for each paper size. HL-5030/5040/5050/5070N SERVICE MANUAL The table below shows the printable areas when printing on 300 dpi resolution. 1-13
... here should confirm to the nominal dimensions specified by JIS except B5 (ISO). • The dot size is based on Portrait for each paper size. HL-5030/5040/5050/5070N SERVICE MANUAL The table below shows the printable areas when printing on 300 dpi resolution. 1-13
Service Manual
Page 27
... on 300 dpi resolution. 3.6.2 PCL6/BR-Script3 emulation You can not print within 4.2 mm (50dots in 300 dpi mode) on Landscape for each paper size. HL-5030/5040/5050/5070N SERVICE MANUAL The table below shows the printable areas when printing on all four sides of the paper. 1-15
... on 300 dpi resolution. 3.6.2 PCL6/BR-Script3 emulation You can not print within 4.2 mm (50dots in 300 dpi mode) on Landscape for each paper size. HL-5030/5040/5050/5070N SERVICE MANUAL The table below shows the printable areas when printing on all four sides of the paper. 1-15
Service Manual
Page 29
HL-5030/5040/5050/5070N SERVICE MANUAL 3.8 Toner Cartridge Weight Information Toner Cartridge Weight (approx weight) TN7600/TN560 Brand new Toner Cartridge Weight 827.5g Toner Weight at Brand New Toner Cartridge ...
HL-5030/5040/5050/5070N SERVICE MANUAL 3.8 Toner Cartridge Weight Information Toner Cartridge Weight (approx weight) TN7600/TN560 Brand new Toner Cartridge Weight 827.5g Toner Weight at Brand New Toner Cartridge ...
Service Manual
Page 31
PRODUCTION LINE NO. (5) Laser unit: On the laser unit 2 8 0 0 1 PRODUCTION LOT NO. TONER VOLUME FACTORY ID NO. M 3 9 A 0 0 0 1 9 9 A MONTH YEAR SERIAL NO. Printed on the bar code label attached on the aluminum bag 3A30 J YEAR MONTH DATE FACTORY ID NO. LASER UNIT NO. 8: LJ7516001 Laser Unit ZL2 FACTORY ID NO. 1: Kariya Plant 2: Buji Nan Ling Factory 1-19 HL-5030/5040/5050/5070N SERVICE MANUAL (4) Toner cartridge: Imprinted on the toner cartridge CARTRIDGE PRODUCTION INFO.
PRODUCTION LINE NO. (5) Laser unit: On the laser unit 2 8 0 0 1 PRODUCTION LOT NO. TONER VOLUME FACTORY ID NO. M 3 9 A 0 0 0 1 9 9 A MONTH YEAR SERIAL NO. Printed on the bar code label attached on the aluminum bag 3A30 J YEAR MONTH DATE FACTORY ID NO. LASER UNIT NO. 8: LJ7516001 Laser Unit ZL2 FACTORY ID NO. 1: Kariya Plant 2: Buji Nan Ling Factory 1-19 HL-5030/5040/5050/5070N SERVICE MANUAL (4) Toner cartridge: Imprinted on the toner cartridge CARTRIDGE PRODUCTION INFO.
Service Manual
Page 32
... is easily accessible. • The room temperature is maintained between the ventilation hole and the wall. • Do not place the printer where it is recommended that you must use an isolation transformer or a high-frequency noise filter. • Use a voltage regulator if... generate magnetic fields. • Do not subject the printer to strong physical shocks or vibrations. • Do not expose the printer to direct sunlight. Keep approximately 100 mm (4 inches) between 10°C and 32.5°C. HL-5030/5040/5050/5070N SERVICE MANUAL CHAPTER 2 INSTALLATION AND BASIC OPERATION 1.
... is easily accessible. • The room temperature is maintained between the ventilation hole and the wall. • Do not place the printer where it is recommended that you must use an isolation transformer or a high-frequency noise filter. • Use a voltage regulator if... generate magnetic fields. • Do not subject the printer to strong physical shocks or vibrations. • Do not expose the printer to direct sunlight. Keep approximately 100 mm (4 inches) between 10°C and 32.5°C. HL-5030/5040/5050/5070N SERVICE MANUAL CHAPTER 2 INSTALLATION AND BASIC OPERATION 1.
Service Manual
Page 34
HL-5030/5040/5050/5070N SERVICE MANUAL 2. It is recommended to use a Hi-Speed USB 2.0 certified cable if your PC or to the front of the following components are going to use a Parallel interface cable or USB interface cable that you use . Printer AC power cord CD-ROM Drum Unit Assembly (with Toner Cartridge included) Quick...
HL-5030/5040/5050/5070N SERVICE MANUAL 2. It is recommended to use a Hi-Speed USB 2.0 certified cable if your PC or to the front of the following components are going to use a Parallel interface cable or USB interface cable that you use . Printer AC power cord CD-ROM Drum Unit Assembly (with Toner Cartridge included) Quick...
Service Manual
Page 36
... locate correctly into the printer. Fig. 2-2 (4) Put the drum unit assembly into the slots. Paper guide release lever Universal guide release lever Fig. 2-4 NOTE: For Legal or 8.5 x 13 in. paper, press the universal guide release lever to distribute the toner evenly inside the assembly. HL-5030/5040/5050/5070N SERVICE MANUAL 3.1.1 Install the drum unit...
... locate correctly into the printer. Fig. 2-2 (4) Put the drum unit assembly into the slots. Paper guide release lever Universal guide release lever Fig. 2-4 NOTE: For Legal or 8.5 x 13 in. paper, press the universal guide release lever to distribute the toner evenly inside the assembly. HL-5030/5040/5050/5070N SERVICE MANUAL 3.1.1 Install the drum unit...