User's Guide
Page 89
...1500 Pages High 5000 Pages Waste Toner Pack Waste Pack Life OPC Belt OPC Belt Life Replace OPC Belt Not Replaced Replaced Fuser Unit Fuser Unit Life Replace Fuser Not Replaced Replaced Scanner Carriage Move to Lock Not Execute Execute Description Displays the remaining life information for transportation. When you ... supplies, and allows supply life to be reset when supplies are replaced Notes: • The option to replace the photodeveloper belt and fuser appears only when the life information is low or empty. • The life information is the factory default setting. 89 An empty ...
...1500 Pages High 5000 Pages Waste Toner Pack Waste Pack Life OPC Belt OPC Belt Life Replace OPC Belt Not Replaced Replaced Fuser Unit Fuser Unit Life Replace Fuser Not Replaced Replaced Scanner Carriage Move to Lock Not Execute Execute Description Displays the remaining life information for transportation. When you ... supplies, and allows supply life to be reset when supplies are replaced Notes: • The option to replace the photodeveloper belt and fuser appears only when the life information is low or empty. • The life information is the factory default setting. 89 An empty ...
User's Guide
Page 95
... a fax call. Close the OPC door to clear. Cover Open: Close Rear Cover Close the rear door to clear. Fuser Life: Replace Fuser 1 Replace the fuser unit. 2 From the Machine Settings menu, reset the fuser counter. Wait for the message to clear the message. Cancel the job, and then try sending it again. Dial Fail...
... a fax call. Close the OPC door to clear. Cover Open: Close Rear Cover Close the rear door to clear. Fuser Life: Replace Fuser 1 Replace the fuser unit. 2 From the Machine Settings menu, reset the fuser counter. Wait for the message to clear the message. Cancel the job, and then try sending it again. Dial Fail...
User's Guide
Page 96
Missing: Install Fuser Unit The fuser unit is missing. Missing: Install Toner The specified toner cartridge is missing. Install or reseat the transfer roller. Cancel the job, and then try sending it ... C Clear the paper path to match what is loaded in Tray 1. Install the specified toner cartridge. Load Tray 1 with the specified paper type. Install the fuser unit. Missing: Install Transfer Roller The transfer roller is loaded. The fax number will be redialed. Load the specified tray with the correct paper type, or...
Missing: Install Fuser Unit The fuser unit is missing. Missing: Install Toner The specified toner cartridge is missing. Install or reseat the transfer roller. Cancel the job, and then try sending it ... C Clear the paper path to match what is loaded in Tray 1. Install the specified toner cartridge. Load Tray 1 with the specified paper type. Install the fuser unit. Missing: Install Transfer Roller The transfer roller is loaded. The fax number will be redialed. Load the specified tray with the correct paper type, or...
User's Guide
Page 129
...paper scraping sounds coming from another tray. Is a toner cartridge defective? Replace the toner cartridge causing the streaks. 129 Replace the fuser. Streaked vertical lines ABCDE ABCDE ABCDE These are possible solutions. Try one or more of the following : Is a toner cartridge ... is a jam behind the photodeveloper cartridge: 1 Press the button on the right side of the printer to release the scanner unit. 2 Lift the scanner unit, and then open the top cover. 3 Remove the photodeveloper cartridge. 4 Remove any loose paper from the photodeveloper cartridge housing....
...paper scraping sounds coming from another tray. Is a toner cartridge defective? Replace the toner cartridge causing the streaks. 129 Replace the fuser. Streaked vertical lines ABCDE ABCDE ABCDE These are possible solutions. Try one or more of the following : Is a toner cartridge ... is a jam behind the photodeveloper cartridge: 1 Press the button on the right side of the printer to release the scanner unit. 2 Lift the scanner unit, and then open the top cover. 3 Remove the photodeveloper cartridge. 4 Remove any loose paper from the photodeveloper cartridge housing....
User's Guide
Page 147
... fax receive modes 64 using the ADF 61 using the scanner glass 62 while listening to call 63 FCC notices 138, 140 fuser ordering 107 Fuser Life: Replace Fuser 95 G guidelines card stock 43 envelopes 41 labels 42 letterhead 40 transparencies 41 I Incoming Call 95 Initializing 95 installing printer software...of 81 Fax Directory 86 Fax Settings 84 Machine Settings 87 Network Settings 90 Reports Print 90 Scan Settings 83 Settings 91 Missing: Install Fuser Unit 96 Missing: Install OPC Belt 96 Missing: Install Toner 96 Missing: Install Transfer Roller 96 moving the printer 107, 112 multiple pages on...
... fax receive modes 64 using the ADF 61 using the scanner glass 62 while listening to call 63 FCC notices 138, 140 fuser ordering 107 Fuser Life: Replace Fuser 95 G guidelines card stock 43 envelopes 41 labels 42 letterhead 40 transparencies 41 I Incoming Call 95 Initializing 95 installing printer software...of 81 Fax Directory 86 Fax Settings 84 Machine Settings 87 Network Settings 90 Reports Print 90 Scan Settings 83 Settings 91 Missing: Install Fuser Unit 96 Missing: Install OPC Belt 96 Missing: Install Toner 96 Missing: Install Transfer Roller 96 moving the printer 107, 112 multiple pages on...
User's Guide
Page 148
... Call 95 Initializing 95 Job # 95 K Toner Empty: Replace Toner K 94 M Toner Empty: Replace Toner M 94 Memory Full 95 Memory Near Full 95 Missing: Install Fuser Unit 96 Missing: Install OPC Belt 96 Missing: Install Toner 96 Missing: Install Transfer Roller 96 No Memory: Out of Memory 96 No Response 96 OPC...
... Call 95 Initializing 95 Job # 95 K Toner Empty: Replace Toner K 94 M Toner Empty: Replace Toner M 94 Memory Full 95 Memory Near Full 95 Missing: Install Fuser Unit 96 Missing: Install OPC Belt 96 Missing: Install Toner 96 Missing: Install Transfer Roller 96 No Memory: Out of Memory 96 No Response 96 OPC...
User's Guide
Page 149
... cannot scan from a computer 122 partial document or photo scans 122 scan was not successful 121 scanner does not respond 121 scanner unit does not close 119 scanning takes too long or freezes the computer 121 Scan USB Disconnect 97 scanner locking 108 scanner glass cleaning ...37 standard tray converting to a legal-size tray 34 loading 31 storing paper 43 supplies 99 supplies conserving toner 99 storing 99 supplies, ordering fuser 107 photodeveloper cartridge 107 toner cartridges 106 waste toner bottle 107 supply information, printing 48 T TAD Answering 98 telecommunication notices 140, 141, ...
... cannot scan from a computer 122 partial document or photo scans 122 scan was not successful 121 scanner does not respond 121 scanner unit does not close 119 scanning takes too long or freezes the computer 121 Scan USB Disconnect 97 scanner locking 108 scanner glass cleaning ...37 standard tray converting to a legal-size tray 34 loading 31 storing paper 43 supplies 99 supplies conserving toner 99 storing 99 supplies, ordering fuser 107 photodeveloper cartridge 107 toner cartridges 106 waste toner bottle 107 supply information, printing 48 T TAD Answering 98 telecommunication notices 140, 141, ...
Using recycled paper
Page 1
... following property guidelines apply to recycled paper. • Low moisture content (4-5%) • Suitable smoothness (100-200 Sheffield units) • Suitable sheet-to the US government a study demonstrating that all recycled paper will feed well. Lexmark consistently tests its printers with recycled paper (20-100% post-consumer waste) and a variety of recycled office...
... following property guidelines apply to recycled paper. • Low moisture content (4-5%) • Suitable smoothness (100-200 Sheffield units) • Suitable sheet-to the US government a study demonstrating that all recycled paper will feed well. Lexmark consistently tests its printers with recycled paper (20-100% post-consumer waste) and a variety of recycled office...
Service Manual
Page 3
...High voltage power supply (HVPS) service check 2-23 Low voltage power supply (LVPS) service check 2-23 Fuser thermistor service check 2-24 Fuser assembly service check 2-24 Laser unit assembly service check 2-25 HVPS connection service check 2-25 Toner empty sensor (sender-TPD) service check 2-...26 Toner empty sensor (receiver-TTR) service check 2-27 Lower feed unit (secondary paper assembly) service check 2-...
...High voltage power supply (HVPS) service check 2-23 Low voltage power supply (LVPS) service check 2-23 Fuser thermistor service check 2-24 Fuser assembly service check 2-24 Laser unit assembly service check 2-25 HVPS connection service check 2-25 Toner empty sensor (sender-TPD) service check 2-...26 Toner empty sensor (receiver-TTR) service check 2-27 Lower feed unit (secondary paper assembly) service check 2-...
Service Manual
Page 5
... transportation/storage 4-3 Handling 4-3 MFP removals 4-4 Cleaning roller cover removal 4-4 Transfer belt cleaning roller removal 4-4 Transfer belt unit removal 4-5 Transfer roller removal 4-6 Fuser assembly removal 4-6 Waste toner bottle removal 4-7 Photodeveloper cartridge removal 4-8 Secondary paper feed assembly removal 4-9 Cover removals 4-10... Left rear cover removal 4-16 Upper right rear cover removal 4-17 Upper left rear cover removal 4-17 Laser unit assembly (printhead) removal 4-18 Erase lamp removal 4-20 Right side removals 4-21 Front door interlock switch with ...
... transportation/storage 4-3 Handling 4-3 MFP removals 4-4 Cleaning roller cover removal 4-4 Transfer belt cleaning roller removal 4-4 Transfer belt unit removal 4-5 Transfer roller removal 4-6 Fuser assembly removal 4-6 Waste toner bottle removal 4-7 Photodeveloper cartridge removal 4-8 Secondary paper feed assembly removal 4-9 Cover removals 4-10... Left rear cover removal 4-16 Upper right rear cover removal 4-17 Upper left rear cover removal 4-17 Laser unit assembly (printhead) removal 4-18 Erase lamp removal 4-20 Right side removals 4-21 Front door interlock switch with ...
Service Manual
Page 6
... Toner present sensor removal 4-41 Toner sensor (receiver) removal 4-42 Left tray guide assembly removal 4-42 Modem speaker removal 4-43 Fuser fan assembly removal 4-43 Modem card removal 4-45 Top removals 4-46 Marker sensor assembly removal 4-46 Waste toner auger removal 4-47... agitator removal 4-47 Power supply fan removal 4-48 Scanner assembly removals 4-49 Flatbed assembly removal 4-49 Scanner arm removal 4-52 ADF unit removal 4-53 ADF mechanism cover removal 4-55 Operator panel removal 4-57 Locations and connectors 5-1 Printer front and rear views 5-1 Scanner locations...
... Toner present sensor removal 4-41 Toner sensor (receiver) removal 4-42 Left tray guide assembly removal 4-42 Modem speaker removal 4-43 Fuser fan assembly removal 4-43 Modem card removal 4-45 Top removals 4-46 Marker sensor assembly removal 4-46 Waste toner auger removal 4-47... agitator removal 4-47 Power supply fan removal 4-48 Scanner assembly removals 4-49 Flatbed assembly removal 4-49 Scanner arm removal 4-52 ADF unit removal 4-53 ADF mechanism cover removal 4-55 Operator panel removal 4-57 Locations and connectors 5-1 Printer front and rear views 5-1 Scanner locations...
Service Manual
Page 35
... service parts are lubricated at the factory). • Inspect and, if necessary, clean all supplies (OCR, cartridges, photodevelopers/toner cartridges, belts, fuser maintenance kits and paper sources (cassettes, trays, feeders, duplex drawers, finisher, mailbox trays) for correct media usage (paper, transparencies, labels). ... from strong light. • Inspect the interior of the printer, removing foreign matter such as needed to the correct field replaceable unit (FRU) or part. The removals in this manual leads you complete the repair, perform tests as paper clips, staples, pieces...
... service parts are lubricated at the factory). • Inspect and, if necessary, clean all supplies (OCR, cartridges, photodevelopers/toner cartridges, belts, fuser maintenance kits and paper sources (cassettes, trays, feeders, duplex drawers, finisher, mailbox trays) for correct media usage (paper, transparencies, labels). ... from strong light. • Inspect the interior of the printer, removing foreign matter such as needed to the correct field replaceable unit (FRU) or part. The removals in this manual leads you complete the repair, perform tests as paper clips, staples, pieces...
Service Manual
Page 42
... or a shorted or cut cable. Improper erase lamp cable connection or a shorted or cut cable. See "Fuser assembly service check" on page 2-14. See "Transfer belt unit service check" on page 2-24. Erase lamp LED terminal may be secured. Improper fan motor rotation, improper ... Lamp F0 Service Call Power Supply Fan F4 Service Call Fuser Fan F5 Service Call HV Power Supply Unit F6 Service Call LV Power Supply Unit H0 Service Call Fuser Unit H1 Service Call Fuser Unit H2 Service Call Fuser Unit H3 Service Call Fuser Unit Action A NOT READY signal (rotation error signal) is...
... or a shorted or cut cable. Improper erase lamp cable connection or a shorted or cut cable. See "Fuser assembly service check" on page 2-14. See "Transfer belt unit service check" on page 2-24. Erase lamp LED terminal may be secured. Improper fan motor rotation, improper ... Lamp F0 Service Call Power Supply Fan F4 Service Call Fuser Fan F5 Service Call HV Power Supply Unit F6 Service Call LV Power Supply Unit H0 Service Call Fuser Unit H1 Service Call Fuser Unit H2 Service Call Fuser Unit H3 Service Call Fuser Unit Action A NOT READY signal (rotation error signal) is...
Service Manual
Page 43
... abnormally. Improper connection between engine controller board and HVPS. Data communication error between engine controller board and lower paper feed unit. See "Fuser assembly service check" on page 2-28. AC relay turned off due to an abnormal temperature. Improper connection between engine ...sender board. See "Lower feed unit (secondary paper assembly) service check" on page 2-26. Error code H4 Service Call Fuser Unit HA Service Call Fuser Unit L1 Service Call Laser Unit Assembly L2 Service Call Laser Unit Assembly LL Service Call Laser Unit Assembly N3 Service Call HVPS ...
... abnormally. Improper connection between engine controller board and HVPS. Data communication error between engine controller board and lower paper feed unit. See "Fuser assembly service check" on page 2-28. AC relay turned off due to an abnormal temperature. Improper connection between engine ...sender board. See "Lower feed unit (secondary paper assembly) service check" on page 2-26. Error code H4 Service Call Fuser Unit HA Service Call Fuser Unit L1 Service Call Laser Unit Assembly L2 Service Call Laser Unit Assembly LL Service Call Laser Unit Assembly N3 Service Call HVPS ...
Service Manual
Page 46
...Toner Empty Replace Toner C/M/Y/K Waste Pack Full OPC Exhausted Replace OPC Belt OPC Belt Life Replace OPC Belt Fuser Life Replace Fuser TR Belt Life Replace Transfer Belt Missing install Fuser Unit Description Action The upper or lower paper Fill up the paper tray(s) or replace the media with a...with the correct media type. If the cable is installed, remove it and reinstall. Load the paper tray with a new transfer belt unit. If fuser is bad, replace the cable. Media size and type mismatch. Otherwise, replace the engine controller board. If the problem missing. See...
...Toner Empty Replace Toner C/M/Y/K Waste Pack Full OPC Exhausted Replace OPC Belt OPC Belt Life Replace OPC Belt Fuser Life Replace Fuser TR Belt Life Replace Transfer Belt Missing install Fuser Unit Description Action The upper or lower paper Fill up the paper tray(s) or replace the media with a...with the correct media type. If the cable is installed, remove it and reinstall. Load the paper tray with a new transfer belt unit. If fuser is bad, replace the cable. Media size and type mismatch. Otherwise, replace the engine controller board. If the problem missing. See...
Service Manual
Page 82
...Paper tray 3 • Paper feed roller • Separator pad 4 • Registration roller • Transfer roller 5 Transfer belt unit 6 Transfer belt unit cleaning roller 7 Fuser assembly 8 • Paper exit assembly • Gears Action Ensure paper being used is not damaged. Check transfer roller for paper caught...Replace any damaged parts. See "Registration assembly removal" on page 4-33. Ensure no paper is not damaged or dirty. Ensure fuser assembly is jammed in an area free from high humidity. Ensure paper is not damaged. Ensure paper tray is stored in ...
...Paper tray 3 • Paper feed roller • Separator pad 4 • Registration roller • Transfer roller 5 Transfer belt unit 6 Transfer belt unit cleaning roller 7 Fuser assembly 8 • Paper exit assembly • Gears Action Ensure paper being used is not damaged. Check transfer roller for paper caught...Replace any damaged parts. See "Registration assembly removal" on page 4-33. Ensure no paper is not damaged or dirty. Ensure fuser assembly is jammed in an area free from high humidity. Ensure paper is not damaged. Ensure paper tray is stored in ...
Service Manual
Page 107
...(mm) Registration assembly rubber roller Registration assembly steel roller Transfer roller Developer roller Transfer belt drive roller (part of transfer belt unit) Transfer belt cleaning roller OPC belt charge brush (part of photodeveloper charging system) OPC belt charge roller (part of photodeveloper ...charging system) OPC belt drive gear shaft OPC belt drive roller Fuser roller (part of fuser) Fuser belt (part of fuser) Paper exit roller (part of paper exit assembly) ø 14 ø 12 ø 20 ø 18 ø...
...(mm) Registration assembly rubber roller Registration assembly steel roller Transfer roller Developer roller Transfer belt drive roller (part of transfer belt unit) Transfer belt cleaning roller OPC belt charge brush (part of photodeveloper charging system) OPC belt charge roller (part of photodeveloper ...charging system) OPC belt drive gear shaft OPC belt drive roller Fuser roller (part of fuser) Fuser belt (part of fuser) Paper exit roller (part of paper exit assembly) ø 14 ø 12 ø 20 ø 18 ø...
Service Manual
Page 117
...(called the electrophotographic process. This process continues until announce edited 1/4/2007 7100-XXX Printer theory of the OPC. The transfer unit is carried to the fuser rollers, where heat and pressure are different. The MFP has one color or "image" at just the right moment. During... image is pushed against the photodeveloper for a color print job. The fuser rollers push the media into the output bin. EP Basics The Lexmark X500n is called a photodeveloper cartridge or OPC) and a transfer Unit. Fuse toner to print. The image is then transferred to the transfer...
...(called the electrophotographic process. This process continues until announce edited 1/4/2007 7100-XXX Printer theory of the OPC. The transfer unit is carried to the fuser rollers, where heat and pressure are different. The MFP has one color or "image" at just the right moment. During... image is pushed against the photodeveloper for a color print job. The fuser rollers push the media into the output bin. EP Basics The Lexmark X500n is called a photodeveloper cartridge or OPC) and a transfer Unit. Fuse toner to print. The image is then transferred to the transfer...
Service Manual
Page 202
...7100-XXX Electronic components Printer engine sensor locations Name Paper size sensor Registration sensor Fuser exit sensor Tray empty sensor OPC marker sensor Toner empty sensor Waste toner sensor Temperature sensor for fuser unit Output tray full sensor Toner key sensor Toner density sensor Room temperature thermistor ...sensor Transfer unit sensor Code PSU PT1 PT2 PEU PBS TPD/TTR WTS (LED/TR) TH ...
...7100-XXX Electronic components Printer engine sensor locations Name Paper size sensor Registration sensor Fuser exit sensor Tray empty sensor OPC marker sensor Toner empty sensor Waste toner sensor Temperature sensor for fuser unit Output tray full sensor Toner key sensor Toner density sensor Room temperature thermistor ...sensor Transfer unit sensor Code PSU PT1 PT2 PEU PBS TPD/TTR WTS (LED/TR) TH ...
Service Manual
Page 206
... roller Symbol MCTL CTFAN DM DPJ DSW1 DSW2 DSW3 Erase lamp FBCL FBSOL FCS FUSER unit HPSEN HR HTFAN HVU LCD LDU LFU LVPS Control fan motor (cooling fan MM PS) Developer motor Optical unit Drum jam sensor PANEL interlock switch (front) PBS interlock switch (top) PCLU... interlock switch (rear) PDU Erase lamp PEU Cleaning roller solenoid PFUL Cleaning cam clutch PSU Cleaning roller sensor PT1 Fuser unit PT2 Drum encoder sensor RECL Heater roller...
... roller Symbol MCTL CTFAN DM DPJ DSW1 DSW2 DSW3 Erase lamp FBCL FBSOL FCS FUSER unit HPSEN HR HTFAN HVU LCD LDU LFU LVPS Control fan motor (cooling fan MM PS) Developer motor Optical unit Drum jam sensor PANEL interlock switch (front) PBS interlock switch (top) PCLU... interlock switch (rear) PDU Erase lamp PEU Cleaning roller solenoid PFUL Cleaning cam clutch PSU Cleaning roller sensor PT1 Fuser unit PT2 Drum encoder sensor RECL Heater roller...