User Manual
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... - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Chain...8 ... Limits ...13 Timing Marks for Gear Replacement ...13 Parts ...14 JLP-25A through JLP-600A - Parts Breakdown 19 JLP-75A - Parts Breakdown 14 JLP-25A - Parts List...15 JLP-50A - Parts List...22 JLP-300A - Parts List...26 Ordering Parts ...28 3 Parts List...20 JLP-150A - Parts List...24...
... - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Chain...8 ... Limits ...13 Timing Marks for Gear Replacement ...13 Parts ...14 JLP-25A through JLP-600A - Parts Breakdown 19 JLP-75A - Parts Breakdown 14 JLP-25A - Parts List...15 JLP-50A - Parts List...22 JLP-300A - Parts List...26 Ordering Parts ...28 3 Parts List...20 JLP-150A - Parts List...24...
User Manual
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... attempting operation. Replace warning labels if they become obscured or removed. 4. Do not exceed the rated capacity of larger capacity. 15. If this hoist provide an adequate safety factor to be touched by properly trained and experienced personnel only. Always take time to... must have been obtained. 6. or to comply with factory replacement chain only. Never allow the chain or hook to a qualified JET service center. 20. Be sure supporting structures and load-attaching devices used for Manually Lever Operated Chain Hoists. Do not use . If hoist is ...
... attempting operation. Replace warning labels if they become obscured or removed. 4. Do not exceed the rated capacity of larger capacity. 15. If this hoist provide an adequate safety factor to be touched by properly trained and experienced personnel only. Always take time to... must have been obtained. 6. or to comply with factory replacement chain only. Never allow the chain or hook to a qualified JET service center. 20. Be sure supporting structures and load-attaching devices used for Manually Lever Operated Chain Hoists. Do not use . If hoist is ...
User Manual
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...(in.) "B" 3/4 5 12.79 1 6x18 0.81 31 11.02 3/4 10 12.79 1 6x18 0.81 31 11.02 3/4 15 12.79 1 6x18 0.81 31 11.02 3/4 20 12.79 1 6x18 0.81 31 11.02 3/4 5 12.79 1 6x18 0.81 31 11.02 1-1/2 5 14.96 1 8x24...(JLP-75A, -150A, -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP-75A-15 187609 JLP-75A-20 287606 JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A-20 287610 JLP-150AWO-5 * 187614 JLP-300A-5 187615 JLP-300A-10 187616 JLP-300A-15 187617 JLP-300A-20 287614 JLP-300AWO-5 * 187618 JLP-600A-5 187621 JLP-600A-20 ...
...(in.) "B" 3/4 5 12.79 1 6x18 0.81 31 11.02 3/4 10 12.79 1 6x18 0.81 31 11.02 3/4 15 12.79 1 6x18 0.81 31 11.02 3/4 20 12.79 1 6x18 0.81 31 11.02 3/4 5 12.79 1 6x18 0.81 31 11.02 1-1/2 5 14.96 1 8x24...(JLP-75A, -150A, -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP-75A-15 187609 JLP-75A-20 287606 JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A-20 287610 JLP-150AWO-5 * 187614 JLP-300A-5 187615 JLP-300A-10 187616 JLP-300A-15 187617 JLP-300A-20 287614 JLP-300AWO-5 * 187618 JLP-600A-5 187621 JLP-600A-20 ...
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Brake Disc Wear Limits Figure 14 Capacity 0.25 t 0.5 t 0.75 t 1.5 t 3 t 6 t D (in) 1.38 1.89 2.13 2.56 2.56 2.56 d = Inner diameter D = Outer diameter tn = Normal measurement tv = Replacement limit d (in) 0.87 1.00 1.34 1.59 1.59 1.59 tn (in) 0.14 0.12 0.14 0.14 0.14 0.14 tv(in) 0.12 0.10 0.12 0.12 0.12 0.12 Timing Marks for Gear Replacement If the gears on the JLP-A hoist need replacement or removal for any reason, make sure they are re-installed correctly. Figure 15 shows the proper orientation of the timing marks when meshing the gears. Figure 15 13
Brake Disc Wear Limits Figure 14 Capacity 0.25 t 0.5 t 0.75 t 1.5 t 3 t 6 t D (in) 1.38 1.89 2.13 2.56 2.56 2.56 d = Inner diameter D = Outer diameter tn = Normal measurement tv = Replacement limit d (in) 0.87 1.00 1.34 1.59 1.59 1.59 tn (in) 0.14 0.12 0.14 0.14 0.14 0.14 tv(in) 0.12 0.10 0.12 0.12 0.12 0.12 Timing Marks for Gear Replacement If the gears on the JLP-A hoist need replacement or removal for any reason, make sure they are re-installed correctly. Figure 15 shows the proper orientation of the timing marks when meshing the gears. Figure 15 13
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Parts List Index No. JLP-25A - Description Size Qty 1 JLP25A-01 Snap Ring 7 mm 1 2 JLP25A-02 Handwheel...1 3 JLP25A-03 Stop... 12 JLP25A-12 Brake Cover 1 13 JLP25A-13 Brake Plate ...1 14 JLP25A-14 Twisting Spring 1 15 JLP25A-15 Friction Disc 2 16 JLP25A-16 Ratchet Disc 1 17 JLP25A-17 Snap Ring 6 mm 1 18 JLP25A-18 Pawl...2 19... JLP25A-19 Pawl Spring...2 20 JLP25A-20 Brake Seat...1 21 JLP25A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 ...
Parts List Index No. JLP-25A - Description Size Qty 1 JLP25A-01 Snap Ring 7 mm 1 2 JLP25A-02 Handwheel...1 3 JLP25A-03 Stop... 12 JLP25A-12 Brake Cover 1 13 JLP25A-13 Brake Plate ...1 14 JLP25A-14 Twisting Spring 1 15 JLP25A-15 Friction Disc 2 16 JLP25A-16 Ratchet Disc 1 17 JLP25A-17 Snap Ring 6 mm 1 18 JLP25A-18 Pawl...2 19... JLP25A-19 Pawl Spring...2 20 JLP25A-20 Brake Seat...1 21 JLP25A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 ...
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...mm 1 12 JLP50A-12 Brake Cover 1 13 JLP50A-13 Brake Plate ...1 14 JLP50A-14 Twisting Spring 1 15 JLP50A-15 Friction Disc 2 16 JLP50A-16 Ratchet Disc 1 17 JLP25A-17 Snap Ring 6 mm 1 18 JLP25A-18 Pawl...2 19 JLP25A-...19 Pawl Spring...2 20 JLP50A-20 Brake Seat...1 21 JLP50A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22...specify length. 17 Parts List Index No. M6x10 and Ø6 mm 1 36 JLP50A-36 Load Chain - JLP-50A -
...mm 1 12 JLP50A-12 Brake Cover 1 13 JLP50A-13 Brake Plate ...1 14 JLP50A-14 Twisting Spring 1 15 JLP50A-15 Friction Disc 2 16 JLP50A-16 Ratchet Disc 1 17 JLP25A-17 Snap Ring 6 mm 1 18 JLP25A-18 Pawl...2 19 JLP25A-...19 Pawl Spring...2 20 JLP50A-20 Brake Seat...1 21 JLP50A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22...specify length. 17 Parts List Index No. M6x10 and Ø6 mm 1 36 JLP50A-36 Load Chain - JLP-50A -
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JLP-75A - Parts List Index No. Description Size Qty 2 JLP75A-02 Castle Nut M8 1 3 JLP75A-03 Split Pin 2x20 mm 1 4 JLP75A-04 Handwheel...1 5 JLP75A-05 Hex ...-15 Change Over Gear 1 *15L...........JLP75A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc ...1 Disc Spring Stopper 1 Adjusting Nut M30 1 16 JLP75A-16 Brake Cover Assembly 1 Brake Cover 1 Handle Case 1 Bushing...1 Screw Nut ...2 20 JLP75A-20 Friction Disc 2 21 JLP75A-21 Ratchet...
JLP-75A - Parts List Index No. Description Size Qty 2 JLP75A-02 Castle Nut M8 1 3 JLP75A-03 Split Pin 2x20 mm 1 4 JLP75A-04 Handwheel...1 5 JLP75A-05 Hex ...-15 Change Over Gear 1 *15L...........JLP75A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc ...1 Disc Spring Stopper 1 Adjusting Nut M30 1 16 JLP75A-16 Brake Cover Assembly 1 Brake Cover 1 Handle Case 1 Bushing...1 Screw Nut ...2 20 JLP75A-20 Friction Disc 2 21 JLP75A-21 Ratchet...
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...-15 Change Over Gear (1.5T, 3T, 6T 1 *15L...........JLP150A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc ...1 Disc Spring Stopper 1 Adjusting Nut M30 1 16 JLP150A-16 Brake Cover Assembly 1 Brake Cover 1 Handle Case 1 Bushing...1 Screw Nut ...2 20 JLP150A-20 Friction Disc (1.5T......1 JLP150A-35A Load Gear (s/n 120606750 and higher 1 36 JLP150A-36 Snap Ring 30 mm 1 38 JLP150A-38 Spur Gear Assembly 2 22 Parts List Index No. JLP-150A -
...-15 Change Over Gear (1.5T, 3T, 6T 1 *15L...........JLP150A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc ...1 Disc Spring Stopper 1 Adjusting Nut M30 1 16 JLP150A-16 Brake Cover Assembly 1 Brake Cover 1 Handle Case 1 Bushing...1 Screw Nut ...2 20 JLP150A-20 Friction Disc (1.5T......1 JLP150A-35A Load Gear (s/n 120606750 and higher 1 36 JLP150A-36 Snap Ring 30 mm 1 38 JLP150A-38 Spur Gear Assembly 2 22 Parts List Index No. JLP-150A -
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JLP-300A - Parts ... (1.5T, 3T, 6T 1 13 JLP150A-13 Change Over Pawl (1.5T, 3T, 6T 1 15 JLP150A-15 Change Over Gear (1.5T, 3T, 6T 1 *15L...........JLP300A-15L Overload Limiter Assembly 1 Overload ...Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc ...1 Disc Spring Stopper 1 Adjusting Nut M30 1 16 JLP300A-16 Brake Cover Assembly 1 Brake Cover 1 Handle Case 1 Bushing...1 Screw Nut ...2 20 JLP150A-20...
JLP-300A - Parts ... (1.5T, 3T, 6T 1 13 JLP150A-13 Change Over Pawl (1.5T, 3T, 6T 1 15 JLP150A-15 Change Over Gear (1.5T, 3T, 6T 1 *15L...........JLP300A-15L Overload Limiter Assembly 1 Overload ...Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc ...1 Disc Spring Stopper 1 Adjusting Nut M30 1 16 JLP300A-16 Brake Cover Assembly 1 Brake Cover 1 Handle Case 1 Bushing...1 Screw Nut ...2 20 JLP150A-20...
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... (1.5T, 3T, 6T 1 13 JLP150A-13 Change Over Pawl (1.5T, 3T, 6T 1 15 JLP150A-15 Change Over Gear (1.5T, 3T, 6T 1 *15L...........JLP600A-15L Overload Limiter Assembly 1 Overload ...Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc ...1 Disc Spring Stopper 1 Adjusting Nut M30 1 16 JLP300A-16 Brake Cover Assembly 1 Brake Cover 1 Handle Case 1 Bushing...1 Screw Nut ...2 20 JLP150A-20... 26 JLP-600A -
... (1.5T, 3T, 6T 1 13 JLP150A-13 Change Over Pawl (1.5T, 3T, 6T 1 15 JLP150A-15 Change Over Gear (1.5T, 3T, 6T 1 *15L...........JLP600A-15L Overload Limiter Assembly 1 Overload ...Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc ...1 Disc Spring Stopper 1 Adjusting Nut M30 1 16 JLP300A-16 Brake Cover Assembly 1 Brake Cover 1 Handle Case 1 Bushing...1 Screw Nut ...2 20 JLP150A-20... 26 JLP-600A -