User Manual
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This .pdf document is bookmarked Operating Instructions and Parts Manual JLP-A Series Manual Lever Hoists/Pullers 1/4- M-187505 Revision B1 12/2014 Copyright © 2014 JET to 6-Ton JLP-25A 1/4-ton JLP-75A 3/4-ton (models shown are representative of the series) JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No.
This .pdf document is bookmarked Operating Instructions and Parts Manual JLP-A Series Manual Lever Hoists/Pullers 1/4- M-187505 Revision B1 12/2014 Copyright © 2014 JET to 6-Ton JLP-25A 1/4-ton JLP-75A 3/4-ton (models shown are representative of the series) JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No.
User Manual
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... LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. JET sells through Friday. The specifications listed in interest to Get Technical Support Please contact Technical Service by JPW Industries, Inc. Parts; Light-Duty Air Tools 1 Year - Machine Accessories; Heavy-Duty Air Tools; Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery Limited Lifetime - Manual Hoist Accessories; Warehouse...
... LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. JET sells through Friday. The specifications listed in interest to Get Technical Support Please contact Technical Service by JPW Industries, Inc. Parts; Light-Duty Air Tools 1 Year - Machine Accessories; Heavy-Duty Air Tools; Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery Limited Lifetime - Manual Hoist Accessories; Warehouse...
User Manual
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Parts List...26 Ordering Parts ...28 3 Parts Breakdown 14 JLP-25A - Parts Breakdown 19 JLP-75A - Parts List...22 JLP-300A - Parts List...24 JLP-600A - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Chain...8 Inspecting Hooks...9 Other Inspections ...9 Overload Protection ...12 Point Hooks ...12 Maintenance...12 Wear Limits ...12 Load Chain Wear ...
Parts List...26 Ordering Parts ...28 3 Parts Breakdown 14 JLP-25A - Parts Breakdown 19 JLP-75A - Parts List...22 JLP-300A - Parts List...24 JLP-600A - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Chain...8 Inspecting Hooks...9 Other Inspections ...9 Overload Protection ...12 Point Hooks ...12 Maintenance...12 Wear Limits ...12 Load Chain Wear ...
User Manual
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... entire owner's manual before placing the hoist back in this manual. 3. Do not use any other than one hoist to operate, then the load exceeds the capacity of larger capacity. 15. Do not use more than its intended use until it has been repaired or replaced. 12. If this lever hoist for damage prior to lift or support loads over sharp edges. Do not use...
... entire owner's manual before placing the hoist back in this manual. 3. Do not use any other than one hoist to operate, then the load exceeds the capacity of larger capacity. 15. Do not use more than its intended use until it has been repaired or replaced. 12. If this lever hoist for damage prior to lift or support loads over sharp edges. Do not use...
User Manual
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... JLP-A Series hoists are proof-tested and comply with OSHA, ANSI/ASME B30.21 and HST-3 standards. If there are any time and without prior notice, without incurring obligations. 5 This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. The hoists are all steel construction with a powder coat finish, and have a completely enclosed Weston-type...
... JLP-A Series hoists are proof-tested and comply with OSHA, ANSI/ASME B30.21 and HST-3 standards. If there are any time and without prior notice, without incurring obligations. 5 This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. The hoists are all steel construction with a powder coat finish, and have a completely enclosed Weston-type...
User Manual
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... ordering. 7 Specifications (JLP-75A, -150A, -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP-75A-15 187609 JLP-75A-20 287606 JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A-20 287610 JLP-150AWO-5 * 187614 JLP-300A-5 187615 JLP-300A-10 187616 JLP-300A-15 187617 JLP-300A-20 287614 JLP-300AWO-5 * 187618 JLP-600A-5 187621 JLP-600A-20 Rated Std. The 1-1/2 Ton and 3 Ton models are representative...
... ordering. 7 Specifications (JLP-75A, -150A, -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP-75A-15 187609 JLP-75A-20 287606 JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A-20 287610 JLP-150AWO-5 * 187614 JLP-300A-5 187615 JLP-300A-10 187616 JLP-300A-15 187617 JLP-300A-20 287614 JLP-300AWO-5 * 187618 JLP-600A-5 187621 JLP-600A-20 Rated Std. The 1-1/2 Ton and 3 Ton models are representative...
User Manual
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... check for set-up, maintenance and safety instructions. Contents of 30-weight oil to the original. 8 Figure 1 Features and Terminology Figure 2 Pre-Operation Inspection Inspecting the Chain 1. Replace the chain if links are stretched too long or seriously worn on page 11 for an example. Periodically apply a light coat of the Carton 1 Lever Hoist 1 Owner's Manual 1 Warranty Card 1 Test Certificate Installation Support for the...
... check for set-up, maintenance and safety instructions. Contents of 30-weight oil to the original. 8 Figure 1 Features and Terminology Figure 2 Pre-Operation Inspection Inspecting the Chain 1. Replace the chain if links are stretched too long or seriously worn on page 11 for an example. Periodically apply a light coat of the Carton 1 Lever Hoist 1 Owner's Manual 1 Warranty Card 1 Test Certificate Installation Support for the...
User Manual
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... time, check for proper operation before resistance or gearing is felt. Free play is measured by an authorized service center. 2. If the lever hoist has not been used for an extended period of a turn, brake discs are not present, or if irregular clicking noises develop, do not use factory replacement chain only. The load chain supplied with a load connected, check for...
... time, check for proper operation before resistance or gearing is felt. Free play is measured by an authorized service center. 2. If the lever hoist has not been used for an extended period of a turn, brake discs are not present, or if irregular clicking noises develop, do not use factory replacement chain only. The load chain supplied with a load connected, check for...
User Manual
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... ratchet the handle. Incorrect loading is unavoidable, apply equal weight to the UP position. Operation The JLP Lever Hoist may be lifted. Set the top hook securely. 2. Move selector switch to both hoists and use hoists with two hoists. If this is dangerous to raise or pull the load. Place the selector switch on loose or free end or by turning handwheel...
... ratchet the handle. Incorrect loading is unavoidable, apply equal weight to the UP position. Operation The JLP Lever Hoist may be lifted. Set the top hook securely. 2. Move selector switch to both hoists and use hoists with two hoists. If this is dangerous to raise or pull the load. Place the selector switch on loose or free end or by turning handwheel...
User Manual
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...Do not put one end on the inside of the safety latch before pulling or lifting the load. Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 11 These will spring back away from dragging over sharp edges or corners. Do not use the lever hoist chain as a sling, (Fig. 11). .... 9). When using a wire rope sling, the puller must be applied along a straight line parallel to the lever (B, Fig. 8). Prevent the chain from the operator, (Fig. 7). During lifting operations, do not stand under the load. Do not use a foot to apply pressure to the surface on the...
...Do not put one end on the inside of the safety latch before pulling or lifting the load. Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 11 These will spring back away from dragging over sharp edges or corners. Do not use the lever hoist chain as a sling, (Fig. 11). .... 9). When using a wire rope sling, the puller must be applied along a straight line parallel to the lever (B, Fig. 8). Prevent the chain from the operator, (Fig. 7). During lifting operations, do not stand under the load. Do not use a foot to apply pressure to the surface on the...
User Manual
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...3.23" 12 Maintenance The lever hoist should be stored in use. Also lubricate the safety latches and the bearings in the accompanying table. Check every three feet and especially where excessive wear is effective between 1.25 to the slip clutch should not require any adjustment by the user. The slip ... Bottom) Replace the hook when "A" in Figure 13 is too heavy for your JET lever hoist, in 1-1/2 ton and 3 ton load sizes. The slip clutch will allow the lever handle to find the length, Compare the results with calipers to rotate without lifting the load, if the load is wider...
...3.23" 12 Maintenance The lever hoist should be stored in use. Also lubricate the safety latches and the bearings in the accompanying table. Check every three feet and especially where excessive wear is effective between 1.25 to the slip clutch should not require any adjustment by the user. The slip ... Bottom) Replace the hook when "A" in Figure 13 is too heavy for your JET lever hoist, in 1-1/2 ton and 3 ton load sizes. The slip clutch will allow the lever handle to find the length, Compare the results with calipers to rotate without lifting the load, if the load is wider...
User Manual
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... Screw M4x20 2 Lock Nut M4 2 28 JLP25A-28 Top Hook Shaft 1 29 JLP25A-29 Stay Bolt ...2 30 JLP25A-30 Stripper ...1 31 JLP25A-31 Hook Holder Protection Pin 1 32 JLP25A-32 Gear Side Plate 1 33 JLP25A-33 Gear Side Plate Cover 1 34 JLP25A-34 Socket Head Screw M5x32 2 35 JLP25A-35 Socket Head Screw and Spring Washer .......... M5x12 and Ø5 mm 1 36 JLP25A-36 Load Chain - JLP-25A - Parts List...
... Screw M4x20 2 Lock Nut M4 2 28 JLP25A-28 Top Hook Shaft 1 29 JLP25A-29 Stay Bolt ...2 30 JLP25A-30 Stripper ...1 31 JLP25A-31 Hook Holder Protection Pin 1 32 JLP25A-32 Gear Side Plate 1 33 JLP25A-33 Gear Side Plate Cover 1 34 JLP25A-34 Socket Head Screw M5x32 2 35 JLP25A-35 Socket Head Screw and Spring Washer .......... M5x12 and Ø5 mm 1 36 JLP25A-36 Load Chain - JLP-25A - Parts List...
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... 1 Safety Latch Kit 1 27 JLP50A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4 2 28 JLP50A-28 Top Hook Shaft 1 29 JLP50A-29 Stay Bolt ...2 30 JLP50A-30 Stripper ...1 31 JLP50A-31 Hook Holder Protection Pin 1 32 JLP50A-32 Gear Side Plate 1 33 JLP50A-33 Gear Side Plate Cover 1 34 JLP50A-34 Socket Head Screw M6x35 2 35 JLP50A-350 Socket Head Screw and Spring Washer .......... JLP...
... 1 Safety Latch Kit 1 27 JLP50A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4 2 28 JLP50A-28 Top Hook Shaft 1 29 JLP50A-29 Stay Bolt ...2 30 JLP50A-30 Stripper ...1 31 JLP50A-31 Hook Holder Protection Pin 1 32 JLP50A-32 Gear Side Plate 1 33 JLP50A-33 Gear Side Plate Cover 1 34 JLP50A-34 Socket Head Screw M6x35 2 35 JLP50A-350 Socket Head Screw and Spring Washer .......... JLP...
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Parts List Index No. Part No. Description Size Qty 2 JLP75A-02 Castle Nut M8 1 3 JLP75A-03 Split Pin 2x20 mm 1 4 JLP75A-04 Handwheel...1 5 JLP75A-05 Hex Head Screw M6 3 6 JLP75A-06 Spring Washer 6 mm 3 8 JLP75A-08 Rubber Grip 1 9 JLP75A-09 Lever Handle Assembly 1 Selector Lever 1 Rubber Grip 1 Change Over Spring Seat 1 Reinforced Screw Nut 1 Rivet...2 11 JLP75A-11 Change Over Spring 1 12 JLP75A-12 Spring Shaft 1 13 JLP75A-13 Change Over Pawl 1 15...
Parts List Index No. Part No. Description Size Qty 2 JLP75A-02 Castle Nut M8 1 3 JLP75A-03 Split Pin 2x20 mm 1 4 JLP75A-04 Handwheel...1 5 JLP75A-05 Hex Head Screw M6 3 6 JLP75A-06 Spring Washer 6 mm 3 8 JLP75A-08 Rubber Grip 1 9 JLP75A-09 Lever Handle Assembly 1 Selector Lever 1 Rubber Grip 1 Change Over Spring Seat 1 Reinforced Screw Nut 1 Rivet...2 11 JLP75A-11 Change Over Spring 1 12 JLP75A-12 Spring Shaft 1 13 JLP75A-13 Change Over Pawl 1 15...
User Manual
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...-46 Load Pin Nut M6 1 48 JLP75A-48 Load Pin...1 49 JLP75A-49 Bottom Hook Assembly 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M6 1 63 JLP75A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x23 2 Lock Nut M4 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 6 65 JLP75A-65 Name Plate ...1 66 JLP75A-66 Stop Knob ...1 Note: All parts mentioned as assembly are...
...-46 Load Pin Nut M6 1 48 JLP75A-48 Load Pin...1 49 JLP75A-49 Bottom Hook Assembly 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M6 1 63 JLP75A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x23 2 Lock Nut M4 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 6 65 JLP75A-65 Name Plate ...1 66 JLP75A-66 Stop Knob ...1 Note: All parts mentioned as assembly are...
User Manual
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Part No. Parts List Index No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T...
Part No. Parts List Index No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T...
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... 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M8 1 63 JLP150A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x25 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP150A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. When ordering replacement chain (#44), specify...
... 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M8 1 63 JLP150A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x25 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP150A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. When ordering replacement chain (#44), specify...
User Manual
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Part No. Parts List Index No. JLP-300A - Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T...
Part No. Parts List Index No. JLP-300A - Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T...
User Manual
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... 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M10 1 63 JLP300A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x30 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP300A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. Index No. specify...
... 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M10 1 63 JLP300A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x30 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP300A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. Index No. specify...
User Manual
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JLP-600A - Parts List Index No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T...
JLP-600A - Parts List Index No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T...