Parts List
Page 7
... 206301 1 PIVOT, BEARING 9.. 510 041603 1 ARM, IDLER w/ BEARINGS 10.. 574 607001 1 CLUTCH, 200 FT-LB 11.. 575 017302 1 STOP, CLUTCH BLK 12.. 539 101364 1 PLUG, OIL 13.. 576 701801 1 MUFFLER, B&S CYCLONIC 14.. 539 101714 1 SOLENOID 15.. 510 254401 1 SPRING, PUMP 16.. 539 114662 1 SHIELD, DUST 17.. 510 254501 2 SHIELD, DUST 18...
... 206301 1 PIVOT, BEARING 9.. 510 041603 1 ARM, IDLER w/ BEARINGS 10.. 574 607001 1 CLUTCH, 200 FT-LB 11.. 575 017302 1 STOP, CLUTCH BLK 12.. 539 101364 1 PLUG, OIL 13.. 576 701801 1 MUFFLER, B&S CYCLONIC 14.. 539 101714 1 SOLENOID 15.. 510 254401 1 SPRING, PUMP 16.. 539 114662 1 SHIELD, DUST 17.. 510 254501 2 SHIELD, DUST 18...
Operation Manual
Page 3
...the Mower Deck 42 Leveling deck 42 Anti-scalp Rollers 43 Caster Wheels 43 Hardware 43 Cleaning 44 ZT-3400 Powertrain 44 LUBRICATION 45 Lubrication Schedule 45 Engine Oil Change 46 Wheel and Deck Zerks 46 Front Wheel Mount 46 Front Wheel Bearings 46 Deck Spindle 47... Transaxle (Transmission) Fluid Change 48 Transmission Purging 49 TROUBLESHOOTING GUIDE 50 STORAGE 52 Winter Storage 52 Service 52 WIRING DIAGRAM 53 TECHNICAL DATA ...
...the Mower Deck 42 Leveling deck 42 Anti-scalp Rollers 43 Caster Wheels 43 Hardware 43 Cleaning 44 ZT-3400 Powertrain 44 LUBRICATION 45 Lubrication Schedule 45 Engine Oil Change 46 Wheel and Deck Zerks 46 Front Wheel Mount 46 Front Wheel Bearings 46 Deck Spindle 47... Transaxle (Transmission) Fluid Change 48 Transmission Purging 49 TROUBLESHOOTING GUIDE 50 STORAGE 52 Winter Storage 52 Service 52 WIRING DIAGRAM 53 TECHNICAL DATA ...
Operation Manual
Page 10
... exhaust and certain vehicle components contain or emit chemicals considered to cause cancer, birth defects, or other debris, causing buildup to occur. • Clean any oil or fuel spillage before operating or storing the machine. • Allow machine to plow leaves or other reproductive system damage. Do not mow in shorts...
... exhaust and certain vehicle components contain or emit chemicals considered to cause cancer, birth defects, or other debris, causing buildup to occur. • Clean any oil or fuel spillage before operating or storing the machine. • Allow machine to plow leaves or other reproductive system damage. Do not mow in shorts...
Operation Manual
Page 14
Clean oil or fuel spillage and remove any adjustments or repairs with the engine running the engine with overly high engine speeds. Never perform maintenance on skin, ...
Clean oil or fuel spillage and remove any adjustments or repairs with the engine running the engine with overly high engine speeds. Never perform maintenance on skin, ...
Operation Manual
Page 16
...place during transport. In the state of California the above is required by escaping fluid, see a doctor at once. Escaping hydraulic oil under pressure can have similar laws. WARNING! Always reverse the machine onto the transport vehicle to avoid tipping it is loaded on or...equipped with approved fastening devices, such as bands, chains, or straps, when transporting. • Do not operate this machine on any authorized Husqvarna dealer. 16 WARNING! Do not tow on federal lands. IMPORTANT INFORMATION The parking brake is not sufficient to penetrate the skin, causing serious ...
...place during transport. In the state of California the above is required by escaping fluid, see a doctor at once. Escaping hydraulic oil under pressure can have similar laws. WARNING! Always reverse the machine onto the transport vehicle to avoid tipping it is loaded on or...equipped with approved fastening devices, such as bands, chains, or straps, when transporting. • Do not operate this machine on any authorized Husqvarna dealer. 16 WARNING! Do not tow on federal lands. IMPORTANT INFORMATION The parking brake is not sufficient to penetrate the skin, causing serious ...
Operation Manual
Page 21
..., for two hours or until the meter is centered behind the rear of fouling the spark plugs. To manually reset the timer, turn on the oil can icon after every fifty hours of use and will turn the ignition key to the run position and then engage and disengage the blade...
..., for two hours or until the meter is centered behind the rear of fouling the spark plugs. To manually reset the timer, turn on the oil can icon after every fifty hours of use and will turn the ignition key to the run position and then engage and disengage the blade...
Operation Manual
Page 24
...fuel system of filler neck. Drain the gas tank, start the engine and let it run on a minimum of 87-octane unleaded gasoline (no oil mix). Fill to the engine and components may occur. 24 Never use fresh, clean winter grade gasoline to cool before refueling. Wipe off any ...spilled oil or fuel. The engine will run until the fuel lines and carburetor are empty. Do not use gasoline near an open flame. Regularly check...
...fuel system of filler neck. Drain the gas tank, start the engine and let it run on a minimum of 87-octane unleaded gasoline (no oil mix). Fill to the engine and components may occur. 24 Never use fresh, clean winter grade gasoline to cool before refueling. Wipe off any ...spilled oil or fuel. The engine will run until the fuel lines and carburetor are empty. Do not use gasoline near an open flame. Regularly check...
Operation Manual
Page 35
... this manual ■ = Refer to the engine manufacturer's manual 35 MAINTENANCE MAINTENANCE Check the parking brake Check the engine's oil level (every refueling) Check the safety system Check for fuel and oil leakages Check/clean the engine's cooling air intake Check the mower deck Check for loose hardware (screws, nuts) Clean under...
... this manual ■ = Refer to the engine manufacturer's manual 35 MAINTENANCE MAINTENANCE Check the parking brake Check the engine's oil level (every refueling) Check the safety system Check for fuel and oil leakages Check/clean the engine's cooling air intake Check the mower deck Check for loose hardware (screws, nuts) Clean under...
Operation Manual
Page 36
...9679; ■ ● WARNING! MAINTENANCE MAINTENANCE Check/adjust throttle cable Check the condition of belts, belt pulleys Change the engine oil 1) Replace the engine oil filter Clean/replace the spark plugs Replace the fuel filter Replace paper air filter 2) Check the caster wheels (every 200 hours) Replace... the air cleaner's foam pre-filter 2) Change the hydraulic oil (every 500 hours) Replace the hydraulic oil filter (every 500 hours) Dismantle and inspect starter 3) (every 500 hours) Check/adjust the mower deck Check the...
...9679; ■ ● WARNING! MAINTENANCE MAINTENANCE Check/adjust throttle cable Check the condition of belts, belt pulleys Change the engine oil 1) Replace the engine oil filter Clean/replace the spark plugs Replace the fuel filter Replace paper air filter 2) Check the caster wheels (every 200 hours) Replace... the air cleaner's foam pre-filter 2) Change the hydraulic oil (every 500 hours) Replace the hydraulic oil filter (every 500 hours) Dismantle and inspect starter 3) (every 500 hours) Check/adjust the mower deck Check the...
Operation Manual
Page 44
...cold, the tanks should include the following: 1. Avoid spraying engine and electrical components with cold water. Slippage can occur. Check oil level in expansion tanks. Inspect the vehicle drive belt, idler pulley(s), and idler spring(s). Inspect the transmission cooling fan for broken... arm on the top of a Hydro-Gear® product, unless the servicing dealer is cooled), before the dirt sticks. ZT-3400 Powertrain IMPORTANT INFORMATION Any servicing dealer attempting a warranty repair must have prior approval before washing. MAINTENANCE Cleaning Regular cleaning and...
...cold, the tanks should include the following: 1. Avoid spraying engine and electrical components with cold water. Slippage can occur. Check oil level in expansion tanks. Inspect the vehicle drive belt, idler pulley(s), and idler spring(s). Inspect the transmission cooling fan for broken... arm on the top of a Hydro-Gear® product, unless the servicing dealer is cooled), before the dirt sticks. ZT-3400 Powertrain IMPORTANT INFORMATION Any servicing dealer attempting a warranty repair must have prior approval before washing. MAINTENANCE Cleaning Regular cleaning and...
Operation Manual
Page 45
...Schedule LUBRICATION 12/12 Every year 1/52 Every Week 1/365 Every day Lubricate with spirits. When lubricating with engine oil. It is important to prevent unintentional movements during lubrication. Should this happen, attempt to clean them with grease gun Oil change Filter change Level check 8065-...095 * Change hydraulic drive filters. p Change engine oil every 50 hours. For daily use high grade molybdenum disulphide grease. Gasoline or ...
...Schedule LUBRICATION 12/12 Every year 1/52 Every Week 1/365 Every day Lubricate with spirits. When lubricating with engine oil. It is important to prevent unintentional movements during lubrication. Should this happen, attempt to clean them with grease gun Oil change Filter change Level check 8065-...095 * Change hydraulic drive filters. p Change engine oil every 50 hours. For daily use high grade molybdenum disulphide grease. Gasoline or ...
Operation Manual
Page 46
...Check the level with a grease gun on a level surface. WARNING! Front Wheel Mount Lubricate with new oil to fully drain from the engine. 6. LUBRICATION Engine Oil Change NOTE: Change the engine oil when the engine is forced out. Fill the engine with a grease gun until the grease is warm....(petrochemical companies, etc.) usually maintains a good quality. Refer to cool slightly so the engine is FULL. 9. Grease from the area around the oil fill cap. 3. Park on each set of the fill tube threads. Lubricating front wheels 8058-068 46 To prevent burns, the engine should be...
...Check the level with a grease gun on a level surface. WARNING! Front Wheel Mount Lubricate with new oil to fully drain from the engine. 6. LUBRICATION Engine Oil Change NOTE: Change the engine oil when the engine is forced out. Fill the engine with a grease gun until the grease is warm....(petrochemical companies, etc.) usually maintains a good quality. Refer to cool slightly so the engine is FULL. 9. Grease from the area around the oil fill cap. 3. Park on each set of the fill tube threads. Lubricating front wheels 8058-068 46 To prevent burns, the engine should be...
Operation Manual
Page 48
... take approximately 23 additional ounces). 13. To ensure constant fluid quality levels and longer life, an oil filter change 2 1 8019-010 48 Transaxle filter 3. Top port plug ZT-3400 filter change interval of the replacement filter. 4. Remove the oil filter from the transaxles' expansion tank located on the vehicle frame. 10. After the...
... take approximately 23 additional ounces). 13. To ensure constant fluid quality levels and longer life, an oil filter change 2 1 8019-010 48 Transaxle filter 3. Top port plug ZT-3400 filter change interval of the replacement filter. 4. Remove the oil filter from the transaxles' expansion tank located on the vehicle frame. 10. After the...
Operation Manual
Page 49
... should be necessary to the system. If not, fill to purge the system. It may be checked while the oil is cold and adjusted accordingly. 49 The following procedures are best performed with the vehicle drive wheels off the ground, then repeated ... or 6 times). Disengage the brake if activated. 2. As air is purged from the system. Check the oil level and add oil as required after short term operation. • High operation temperature and excessive expansion of oil. • Shortened component life. These purge procedures should be : • Noisy operation. • Lack of...
... should be necessary to the system. If not, fill to purge the system. It may be checked while the oil is cold and adjusted accordingly. 49 The following procedures are best performed with the vehicle drive wheels off the ground, then repeated ... or 6 times). Disengage the brake if activated. 2. As air is purged from the system. Check the oil level and add oil as required after short term operation. • High operation temperature and excessive expansion of oil. • Shortened component life. These purge procedures should be : • Noisy operation. • Lack of...
Operation Manual
Page 51
...intake or cooling fins • Engine overloaded • Poor ventilation around engine • Defective engine speed regulator • Too little or no oil in the engine • Fouled spark plug Battery not charging • Poor contact with battery terminal cable connectors • Charging lead is ... coupling has loosened • Blade switch is faulty or has come loose from cable contact • Fuse has blown Hydraulic drive leaks oil • Damaged seals, housing, or gaskets • Air trapped in hydraulic system Uneven mowing results • Unequal tire pressure on ...
...intake or cooling fins • Engine overloaded • Poor ventilation around engine • Defective engine speed regulator • Too little or no oil in the engine • Fouled spark plug Battery not charging • Poor contact with battery terminal cable connectors • Charging lead is ... coupling has loosened • Blade switch is faulty or has come loose from cable contact • Fuse has blown Hydraulic drive leaks oil • Damaged seals, housing, or gaskets • Air trapped in hydraulic system Uneven mowing results • Unequal tire pressure on ...
Operation Manual
Page 52
... spare parts, please specify the purchase year, model, type, and serial number. Always use genuine Husqvarna spare parts. dispose of ignition. Turn over the engine so that the oil is very flammable and can cause serious personal injury and property damage. Add stabilizer to the sticky residues...the stabilizer has reached the carburetor. 5. Remove the battery. Fuel allowed to ensure that the machine performs its best the following season. 52 Handle the fuel with open flame or any nuts or screws that can come in a clean, dry place and cover it to run...
... spare parts, please specify the purchase year, model, type, and serial number. Always use genuine Husqvarna spare parts. dispose of ignition. Turn over the engine so that the oil is very flammable and can cause serious personal injury and property damage. Add stabilizer to the sticky residues...the stabilizer has reached the carburetor. 5. Remove the battery. Fuel allowed to ensure that the machine performs its best the following season. 52 Handle the fuel with open flame or any nuts or screws that can come in a clean, dry place and cover it to run...
Operation Manual
Page 55
...Weight Base Machine Length Base Machine Height Base Machine Width Overall Width, Chute Up Overall Width, Chute Down Kawasaki FS651V 22 HP 1) Pressure w/ Oil Filter Min 87 octane unleaded (Max ethyl alcohol 10%, Max MTBE 15%) 5 gallons / 18.8 liters Air cooled 12v 15 amp @ 3600 rpm Electric... ZT-3400 Hyrdo Gear Dual levers, foam gripped 0-10 mph - 0-16.1 Km/h 0-5 mph - 0-8 Km/h Mechanical 13 x 6.5-6 23 x 10.5-12 15 PSI / 103 kPa / 1 bar 52" (155 cm) 1½"-4½" (3.8-11.4 cm) 0 3 18" / 53.3 cm 3 adjustable ...
...Weight Base Machine Length Base Machine Height Base Machine Width Overall Width, Chute Up Overall Width, Chute Down Kawasaki FS651V 22 HP 1) Pressure w/ Oil Filter Min 87 octane unleaded (Max ethyl alcohol 10%, Max MTBE 15%) 5 gallons / 18.8 liters Air cooled 12v 15 amp @ 3600 rpm Electric... ZT-3400 Hyrdo Gear Dual levers, foam gripped 0-10 mph - 0-16.1 Km/h 0-5 mph - 0-8 Km/h Mechanical 13 x 6.5-6 23 x 10.5-12 15 PSI / 103 kPa / 1 bar 52" (155 cm) 1½"-4½" (3.8-11.4 cm) 0 3 18" / 53.3 cm 3 adjustable ...
Operation Manual
Page 57
... Adjust the tire pressure of all wheels to 15 PSI (1 bar) Connect the contact box to the cable for the seat's safety switch Check hydraulic oil level Check hydraulic hoses for kinking or leaks Check neutral position Fill with fuel and open the fuel shut off valve Start the engine Check...
... Adjust the tire pressure of all wheels to 15 PSI (1 bar) Connect the contact box to the cable for the seat's safety switch Check hydraulic oil level Check hydraulic hoses for kinking or leaks Check neutral position Fill with fuel and open the fuel shut off valve Start the engine Check...
Operation Manual
Page 58
SERVICE JOURNAL Action After 10 hours Change the engine oil Change the oil filter Inspect hydraulic hoses Inspect hydraulic belt Inspect hydraulic filter Check neutral position Check safety system Check seat belt Check ROPS Check fuel system for leaks Inspect safety guards and shields Check brake adjustment Date, mtr reading, stamp, sign r r r r r r r r r r r r 58
SERVICE JOURNAL Action After 10 hours Change the engine oil Change the oil filter Inspect hydraulic hoses Inspect hydraulic belt Inspect hydraulic filter Check neutral position Check safety system Check seat belt Check ROPS Check fuel system for leaks Inspect safety guards and shields Check brake adjustment Date, mtr reading, stamp, sign r r r r r r r r r r r r 58
Operation Manual
Page 59
SERVICE JOURNAL Action Daily Service Clean debris from mower Check engine oil level Check the tire pressures Check underside of deck Inspect deck pulleys Check/clean the engine's cooling air intake Check safety system Check seat belt Check ROPS Check fuel system for leaks Inspect safety guards and shields Check brake adjustment Date, mtr reading, stamp, sign r r r r r r r r r r r r 59
SERVICE JOURNAL Action Daily Service Clean debris from mower Check engine oil level Check the tire pressures Check underside of deck Inspect deck pulleys Check/clean the engine's cooling air intake Check safety system Check seat belt Check ROPS Check fuel system for leaks Inspect safety guards and shields Check brake adjustment Date, mtr reading, stamp, sign r r r r r r r r r r r r 59