Operation Manual
Page 3
... Control Levers 19 Parking Brake 20 Ignition Switch 20 Blade Switch 20 Throttle Control 21 Hour Meter 21 Fuel Shut Off Valve 21 Tracking Knob 22 Fuses 22 Cutting Height Adjuster 23 Seat Adjustment Lever 23 Hydro Release Levers 23 Refueling 24 OPERATION 25 Training 25 Steering 25 Roll Bar and Safety Belt 26 Before Starting 26 Starting the Engine 27 Jumper Cables Use 29 Running 30 Operating on Hills 31 Stopping the Engine 32 Mowing Tips 33 Moving Machine By Hand 34 MAINTENANCE 35 Battery...
... Control Levers 19 Parking Brake 20 Ignition Switch 20 Blade Switch 20 Throttle Control 21 Hour Meter 21 Fuel Shut Off Valve 21 Tracking Knob 22 Fuses 22 Cutting Height Adjuster 23 Seat Adjustment Lever 23 Hydro Release Levers 23 Refueling 24 OPERATION 25 Training 25 Steering 25 Roll Bar and Safety Belt 26 Before Starting 26 Starting the Engine 27 Jumper Cables Use 29 Running 30 Operating on Hills 31 Stopping the Engine 32 Mowing Tips 33 Moving Machine By Hand 34 MAINTENANCE 35 Battery...
Operation Manual
Page 5
... machine is a valuable document. The manufacturer's directions concerning operation, maintenance, and repairs must always use , service, maintenance) by steering controls both contribute to the design of the machine may cause loss of traction and loss of this operator manual, left and right, backward and forward are also knowledgeable about the safety instructions. Use only approved repair parts to stop. Never allow extra distance to maintain...
... machine is a valuable document. The manufacturer's directions concerning operation, maintenance, and repairs must always use , service, maintenance) by steering controls both contribute to the design of the machine may cause loss of traction and loss of this operator manual, left and right, backward and forward are also knowledgeable about the safety instructions. Use only approved repair parts to stop. Never allow extra distance to maintain...
Operation Manual
Page 13
... and overflow. SAFETY Safe Handling of ignition. • Use only approved gasoline container. • Never remove gas cap or add fuel with the engine running. The engine and the exhaust system become very hot during operation. There is risk for the mower deck's drive belt is spilled on the ground. Always place containers on the ground away from the vehicle when filling. • Remove gas-powered equipment from the...
... and overflow. SAFETY Safe Handling of ignition. • Use only approved gasoline container. • Never remove gas cap or add fuel with the engine running. The engine and the exhaust system become very hot during operation. There is risk for the mower deck's drive belt is spilled on the ground. Always place containers on the ground away from the vehicle when filling. • Remove gas-powered equipment from the...
Operation Manual
Page 14
Clean oil or fuel spillage and remove any adjustments or repairs with the engine running the engine with overly high engine speeds. Explosive gases form in an enclosed space 8011-515 CAUTION! Check their proper operation regularly. • Keep machine free of grass, leaves, or other protective devices. • Do not change the settings of governors and avoid running . • Check grass catcher components and the discharge guard frequently and replace with safety devices. Check regularly to...
Clean oil or fuel spillage and remove any adjustments or repairs with the engine running the engine with overly high engine speeds. Explosive gases form in an enclosed space 8011-515 CAUTION! Check their proper operation regularly. • Keep machine free of grass, leaves, or other protective devices. • Do not change the settings of governors and avoid running . • Check grass catcher components and the discharge guard frequently and replace with safety devices. Check regularly to...
Operation Manual
Page 15
.../damage. • Never use protective gloves when handling them. • Check the parking brake's functionality regularly. SAFETY Sparking can not occur after the chassis cable (normally negative, black) is removed from the battery first and reconnect it last. • Do not make a bridge short circuit across the starter relay to run the starter. 6003-009 Do not smoke when performing maintenance on the machine...
.../damage. • Never use protective gloves when handling them. • Check the parking brake's functionality regularly. SAFETY Sparking can not occur after the chassis cable (normally negative, black) is removed from the battery first and reconnect it last. • Do not make a bridge short circuit across the starter relay to run the starter. 6003-009 Do not smoke when performing maintenance on the machine...
Operation Manual
Page 20
... parking brake. Parking brake Ignition Switch The ignition switch is placed on the left of the machine. Blade switch 20 8058-182 8058-043 8058-043 CONTROLS Parking Brake The parking brake is found on the control panel and is used to start and stop the engine. IMPORTANT INFORMATION Do not run the starter for headlight use. Always set the parking brake before dismounting. Ignition switch Blade Switch To engage the mower deck, pull the blade switch knob out. Pull the lever backward to activate the brake and push...
... parking brake. Parking brake Ignition Switch The ignition switch is placed on the left of the machine. Blade switch 20 8058-182 8058-043 8058-043 CONTROLS Parking Brake The parking brake is found on the control panel and is used to start and stop the engine. IMPORTANT INFORMATION Do not run the starter for headlight use. Always set the parking brake before dismounting. Ignition switch Blade Switch To engage the mower deck, pull the blade switch knob out. Pull the lever backward to activate the brake and push...
Operation Manual
Page 23
CONTROLS Cutting Height Adjuster The desired cutting height is used when manual pushing or pulling the unit. For transport, push the lift pedal fully forward until the deck lift latches in the Operation section. Release pedal 2. IMPORTANT INFORMATION Seat should be shut off and allowed to the left. To prevent burns, the engine should not be adjusted lengthways. Seat adjustment Hydro Release Levers The levers are located on each side of the...
CONTROLS Cutting Height Adjuster The desired cutting height is used when manual pushing or pulling the unit. For transport, push the lift pedal fully forward until the deck lift latches in the Operation section. Release pedal 2. IMPORTANT INFORMATION Seat should be shut off and allowed to the left. To prevent burns, the engine should not be adjusted lengthways. Seat adjustment Hydro Release Levers The levers are located on each side of the...
Operation Manual
Page 25
... moving . Pull back slightly on each side of the left wheel and cause the machine to turn in the Operation section) to idle, disengage the parking brake but do not engage the blades at this will slow the rotation of mower. Adjust the engine speed to an open, flat area without other in its own power, the operator must sit in the seat and start moving . Then...
... moving . Pull back slightly on each side of the left wheel and cause the machine to turn in the Operation section) to idle, disengage the parking brake but do not engage the blades at this will slow the rotation of mower. Adjust the engine speed to an open, flat area without other in its own power, the operator must sit in the seat and start moving . Then...
Operation Manual
Page 35
...First change after 8-10 hours. MAINTENANCE MAINTENANCE Check the parking brake Check the engine's oil level (every refueling) Check the safety system Check for fuel and oil leakages Check/clean the engine's cooling air intake Check the mower deck Check for loose hardware (screws, nuts) Clean under the mower deck Start the engine and blades, listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts, belt pulleys Check the tire pressures Check battery connections Sharpen3)/ Replace mower blades Clean the engine's cooling air intake 2) Clean the air cleaner...
...First change after 8-10 hours. MAINTENANCE MAINTENANCE Check the parking brake Check the engine's oil level (every refueling) Check the safety system Check for fuel and oil leakages Check/clean the engine's cooling air intake Check the mower deck Check for loose hardware (screws, nuts) Clean under the mower deck Start the engine and blades, listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts, belt pulleys Check the tire pressures Check battery connections Sharpen3)/ Replace mower blades Clean the engine's cooling air intake 2) Clean the air cleaner...
Operation Manual
Page 36
MAINTENANCE MAINTENANCE Check/adjust throttle cable Check the condition of belts, belt pulleys Change the engine oil 1) Replace the engine oil filter Clean/replace the spark plugs Replace the fuel filter Replace paper air filter 2) Check the caster wheels (every 200 hours) Replace the air cleaner's foam pre-filter 2) Change the hydraulic oil (every 500 hours) Replace the hydraulic oil filter (every 500 hours) Dismantle and inspect starter 3) (every 500 hours) Check/adjust the mower deck Check the engine valve clearance 3) Perform the 500-hour service 3) 1) First change after 8-10 hours. ...
MAINTENANCE MAINTENANCE Check/adjust throttle cable Check the condition of belts, belt pulleys Change the engine oil 1) Replace the engine oil filter Clean/replace the spark plugs Replace the fuel filter Replace paper air filter 2) Check the caster wheels (every 200 hours) Replace the air cleaner's foam pre-filter 2) Change the hydraulic oil (every 500 hours) Replace the hydraulic oil filter (every 500 hours) Dismantle and inspect starter 3) (every 500 hours) Check/adjust the mower deck Check the engine valve clearance 3) Perform the 500-hour service 3) 1) First change after 8-10 hours. ...
Operation Manual
Page 37
.... 3. Install new battery with a maintenance free battery and does not need servicing. Reinstall battery. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Connect BLACK grounding cable to open or remove caps or covers. MAINTENANCE Battery The mower is not necessary. However, periodic charging of the terminal guard and lift off guard. 2 5. Rinse the battery with an automotive type battery charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight...
.... 3. Install new battery with a maintenance free battery and does not need servicing. Reinstall battery. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Connect BLACK grounding cable to open or remove caps or covers. MAINTENANCE Battery The mower is not necessary. However, periodic charging of the terminal guard and lift off guard. 2 5. Rinse the battery with an automotive type battery charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight...
Operation Manual
Page 39
... belt over stationary idler pulley. Belt routing, deck belt 8058-063 8050-843 39 Lower the deck into the lowest cutting position. 1. Remove any dirt or grass that is properly routed, slowly release idler arm to the routing decal on the engine shaft and off the mower deck. Check that there are not twists in installing the deck belt, refer to tension belt. 6. Place belt around the mandrel housings. 5. Using a ratchet or breaker bar with fasteners. Remove the belt...
... belt over stationary idler pulley. Belt routing, deck belt 8058-063 8050-843 39 Lower the deck into the lowest cutting position. 1. Remove any dirt or grass that is properly routed, slowly release idler arm to the routing decal on the engine shaft and off the mower deck. Check that there are not twists in installing the deck belt, refer to tension belt. 6. Place belt around the mandrel housings. 5. Using a ratchet or breaker bar with fasteners. Remove the belt...
Operation Manual
Page 40
... fan covers. Remove the deck belt (see Deck Belt Removal in the plate. 6. Remove belt from the above instructions. 2. Idler arm release placement 3. Place the belt on a level surface. Replacing Pump Belt Park the mower on the engine pulley. 5. MAINTENANCE Pump Belt The belts are not adjustable. Use the breaker bar to access the belt. 4. Check for severe cracking and large nicks. Remove both fan covers. Slip the belt over the fans and route it between the two fan covers. Replace and secure clutch stop...
... fan covers. Remove the deck belt (see Deck Belt Removal in the plate. 6. Remove belt from the above instructions. 2. Idler arm release placement 3. Place the belt on a level surface. Replacing Pump Belt Park the mower on the engine pulley. 5. MAINTENANCE Pump Belt The belts are not adjustable. Use the breaker bar to access the belt. 4. Check for severe cracking and large nicks. Remove both fan covers. Slip the belt over the fans and route it between the two fan covers. Replace and secure clutch stop...
Operation Manual
Page 43
... position to support the deck. Rollers are properly adjusted when they are just slightly off of the fork. IMPORTANT INFORMATION Adjust anti-scalp rollers with the mower on a flat level surface. Pull the wheel out of the ground when the deck is at the desired cutting height in the operating position. Inspect the entire machine for service. Removal and Installation Remove nut and caster bolt. If wheels do...
... position to support the deck. Rollers are properly adjusted when they are just slightly off of the fork. IMPORTANT INFORMATION Adjust anti-scalp rollers with the mower on a flat level surface. Pull the wheel out of the ground when the deck is at the desired cutting height in the operating position. Inspect the entire machine for service. Removal and Installation Remove nut and caster bolt. If wheels do...
Operation Manual
Page 46
... engine is forced out. LUBRICATION Engine Oil Change NOTE: Change the engine oil when the engine is FULL. 9. Replace the oil fill cap securely when the oil level is warm. Check the level with a grease gun on a level surface. WARNING! Refer to fully drain from the area around the oil fill cap. 3. Apply parking brake. 2. Replace the drain hose plug and tighten securely. 7. Remove the cap/dipstick. 4. Locate the drain hose at the left rear of the drain hose and remove the oil drain plug. 5. Engine oil drain hose 8058-262 Wheel and Deck Zerks Use...
... engine is forced out. LUBRICATION Engine Oil Change NOTE: Change the engine oil when the engine is FULL. 9. Replace the oil fill cap securely when the oil level is warm. Check the level with a grease gun on a level surface. WARNING! Refer to fully drain from the area around the oil fill cap. 3. Apply parking brake. 2. Replace the drain hose plug and tighten securely. 7. Remove the cap/dipstick. 4. Locate the drain hose at the left rear of the drain hose and remove the oil drain plug. 5. Engine oil drain hose 8058-262 Wheel and Deck Zerks Use...
Operation Manual
Page 48
... the filter guard. Remove the cap from the left side and right side of the transaxles prior to one full turn after the filter gasket contacts the filter base surface. 5. Top port plug ZT-3400 filter change interval of maintenance. To ensure constant fluid quality levels and longer life, an oil filter change 2 1 8019-010 48 Clean any loose debris from the transaxle. 11. Place an oil drain pan...
... the filter guard. Remove the cap from the left side and right side of the transaxles prior to one full turn after the filter gasket contacts the filter base surface. 5. Top port plug ZT-3400 filter change interval of maintenance. To ensure constant fluid quality levels and longer life, an oil filter change 2 1 8019-010 48 Clean any loose debris from the transaxle. 11. Place an oil drain pan...
Operation Manual
Page 50
... not turn the engine over • Dead battery • Poor contacts on the battery terminal cable connections • Fuse blown • Ignition system faulty • Fault in the starter safety circuit, see Safety System in the Maintenance section Engine runs rough • Faulty carburetor • Clogged fuel filter or jet • Clogged ventilation valve on the fuel cap • Fuel tank nearly empty • Fouled spark plug • Spark plug is loose • Rich fuel mixture or fuel-air...
... not turn the engine over • Dead battery • Poor contacts on the battery terminal cable connections • Fuse blown • Ignition system faulty • Fault in the starter safety circuit, see Safety System in the Maintenance section Engine runs rough • Faulty carburetor • Clogged fuel filter or jet • Clogged ventilation valve on the fuel cap • Fuel tank nearly empty • Fouled spark plug • Spark plug is loose • Rich fuel mixture or fuel-air...
Operation Manual
Page 51
... no oil in the engine • Fouled spark plug Battery not charging • Poor contact with battery terminal cable connectors • Charging lead is disconnected Machine moves slowly, unevenly, or not at all • Parking brake on • Bypass valve on pump open • Drive belt for the transmission gears slack or has come off • Air in hydraulic system Mower deck not engaging • Drive belt for the mower deck has come loose •...
... no oil in the engine • Fouled spark plug Battery not charging • Poor contact with battery terminal cable connectors • Charging lead is disconnected Machine moves slowly, unevenly, or not at all • Parking brake on • Bypass valve on pump open • Drive belt for the transmission gears slack or has come off • Air in hydraulic system Mower deck not engaging • Drive belt for the mower deck has come loose •...
Operation Manual
Page 52
... and can plug the carburetor and disrupt engine function. Handle the fuel with open flame or any nuts or screws that it reaches the carburetor. Change the engine oil; Remove the spark plug and pour about a tablespoon of properly. 4. Remove the battery. Thoroughly clean the machine, especially under the mower deck. Do not empty the fuel tank and the carburetor if a stabilizer has been added. dispose of engine oil into an...
... and can plug the carburetor and disrupt engine function. Handle the fuel with open flame or any nuts or screws that it reaches the carburetor. Change the engine oil; Remove the spark plug and pour about a tablespoon of properly. 4. Remove the battery. Thoroughly clean the machine, especially under the mower deck. Do not empty the fuel tank and the carburetor if a stabilizer has been added. dispose of engine oil into an...
Operation Manual
Page 55
... Type Power Lubrication Fuel Fuel tanks capacity Cooling Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes Front caster tires, smooth tread Rear tires, turf pneumatic Tire pressures Frame Cutting Width Cutting Height Uncut Circle Number of Blades Blade Length Anti-scalp Rollers Seat Hinged Arm Rests Hour Meter Blade Engagement Deck Construction Productivity Dimension Weight Base Machine Length Base Machine Height Base Machine Width Overall Width, Chute Up Overall Width, Chute Down Kawasaki FS651V 22 HP 1) Pressure w/ Oil Filter...
... Type Power Lubrication Fuel Fuel tanks capacity Cooling Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes Front caster tires, smooth tread Rear tires, turf pneumatic Tire pressures Frame Cutting Width Cutting Height Uncut Circle Number of Blades Blade Length Anti-scalp Rollers Seat Hinged Arm Rests Hour Meter Blade Engagement Deck Construction Productivity Dimension Weight Base Machine Length Base Machine Height Base Machine Width Overall Width, Chute Up Overall Width, Chute Down Kawasaki FS651V 22 HP 1) Pressure w/ Oil Filter...
